CN204450866U - Wet mixing mortar stirs pump truck - Google Patents
Wet mixing mortar stirs pump truck Download PDFInfo
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- CN204450866U CN204450866U CN201420867090.XU CN201420867090U CN204450866U CN 204450866 U CN204450866 U CN 204450866U CN 201420867090 U CN201420867090 U CN 201420867090U CN 204450866 U CN204450866 U CN 204450866U
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- 238000003756 stirring Methods 0.000 title claims abstract description 79
- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 76
- 238000002156 mixing Methods 0.000 title claims abstract description 51
- 238000005086 pumping Methods 0.000 claims abstract description 102
- 238000003860 storage Methods 0.000 claims abstract description 84
- 239000000843 powder Substances 0.000 claims abstract description 74
- 239000004576 sand Substances 0.000 claims abstract description 57
- 239000000463 material Substances 0.000 claims abstract description 48
- 238000003823 mortar mixing Methods 0.000 claims abstract description 25
- 239000002994 raw material Substances 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 7
- 230000004308 accommodation Effects 0.000 claims description 4
- 239000000654 additive Substances 0.000 claims 1
- 230000000996 additive effect Effects 0.000 claims 1
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000006870 function Effects 0.000 abstract description 4
- 238000010276 construction Methods 0.000 description 12
- 238000012423 maintenance Methods 0.000 description 8
- 238000005507 spraying Methods 0.000 description 8
- 239000000428 dust Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000004568 cement Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000032258 transport Effects 0.000 description 4
- 239000010881 fly ash Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 239000002828 fuel tank Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000013019 agitation Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- -1 powdery admixture Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
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- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
本实用新型公开了一种湿拌砂浆搅拌泵车。在本实用新型中,存储输送系统包括货箱,货箱设置于底盘的车架上,货箱中形成有砂料存储仓以及至少一个粉料存储仓,各存储仓的出料通道均设置有相应的输送装置;搅拌系统和泵送系统均连接于货箱尾侧的车架上,并且在使用状态下,搅拌系统叠置于泵送系统的上方,搅拌系统的出料口对准泵送系统的进料口,搅拌系统用于将包括来自于各输送装置在内的各种预定量的原料搅拌形成砂浆,并通过其出料口将该砂浆卸至泵送系统的进料口中,泵送系统用于实现砂浆的泵送。实施本实用新型,能在整机上同时实现物料储存、输送、搅拌、泵送和快速移动等功能,实现砂浆从生产到使用“零等待”,提高砂浆的使用性能。
The utility model discloses a wet mixing mortar mixing pump truck. In the utility model, the storage and conveying system includes a cargo box, which is arranged on the frame of the chassis, and sand material storage bins and at least one powder material storage bin are formed in the cargo box, and the discharge channels of each storage bin are provided with The corresponding conveying device; both the mixing system and the pumping system are connected to the frame at the rear side of the cargo box, and in use, the mixing system is stacked above the pumping system, and the outlet of the mixing system is aligned with the pumping system. The feeding port of the system, the mixing system is used to stir various predetermined amounts of raw materials including from various conveying devices to form mortar, and discharge the mortar to the feeding port of the pumping system through its discharge port, the pump The delivery system is used to realize the pumping of mortar. By implementing the utility model, the functions of material storage, transportation, stirring, pumping and rapid movement can be realized simultaneously on the whole machine, realizing "zero waiting" from production to use of mortar, and improving the performance of mortar.
Description
技术领域technical field
本实用新型涉及湿拌砂浆技术领域,特别涉及一种湿拌砂浆搅拌泵车。The utility model relates to the technical field of wet-mixed mortar, in particular to a wet-mixed mortar mixing pump truck.
背景技术Background technique
砂浆指由一定比例的水泥、砂、水及其他物料,经拌制后形成的拌合物,可以用于砌筑、抹灰等施工作业。随着城镇化建设的快速推进,为了兼顾日益增长的砂浆施工需求量以及质量环保等要求,目前,许多城市在逐步禁止现场搅拌砂浆的同时,推广使用预拌砂浆。Mortar refers to the mixture formed by mixing a certain proportion of cement, sand, water and other materials, which can be used for masonry, plastering and other construction operations. With the rapid advancement of urbanization, in order to take into account the increasing demand for mortar construction and the requirements of quality and environmental protection, many cities are currently promoting the use of ready-mixed mortar while gradually prohibiting on-site mixing of mortar.
预拌砂浆主要包括干拌砂浆和湿拌砂浆。其中,干拌砂浆是指由专业生产厂生产、把经干燥筛分处理的砂与水泥、矿物掺合料和外加剂等组分按一定比例混合形成的一种粉状或颗粒状混合物,经普通卡车运输至施工现场后,按使用说明加水搅拌即可使用。湿拌砂浆是指由水泥、砂、保水增稠材料、水、粉煤灰或其他矿物掺合料和外加剂等组分按一定比例混合形成的一种砂浆拌合物;在一种常见方式中,湿拌砂浆大多采用普通搅拌站生产,经搅拌运输车运至施工现场后,在规定时间内使用完毕。Ready-mixed mortar mainly includes dry-mixed mortar and wet-mixed mortar. Among them, dry-mixed mortar refers to a powdery or granular mixture produced by a professional production plant by mixing dry and screened sand with cement, mineral admixtures and admixtures in a certain proportion. After the ordinary truck is transported to the construction site, it can be used after adding water and stirring according to the instructions. Wet-mixed mortar refers to a mortar mixture formed by mixing cement, sand, water-retaining thickening material, water, fly ash or other mineral admixtures and admixtures in a certain proportion; in a common way Among them, wet-mixed mortar is mostly produced by ordinary mixing plants, and after being transported to the construction site by mixer trucks, it is used up within the specified time.
生产干拌砂浆时,需要对湿砂进行烘干处理,能耗和成本较高,因此,近年来,业界更为重视湿拌砂浆的发展。传统方案中,用于生产湿拌砂浆的搅拌站一般为一个独立的建筑物,且位于无居民或居民较少的位置(如城乡结合部),以减小污染产生的损害;对于城镇内的建设项目而言,砂浆搅拌站通常离施工现场有相当一段距离(如10公里至50公里),过长的运输距离和过久的储存时间均会严重影响砂浆的使用性能和喷涂效果。When producing dry-mixed mortar, it is necessary to dry the wet sand, which has high energy consumption and cost. Therefore, in recent years, the industry has paid more attention to the development of wet-mixed mortar. In the traditional scheme, the mixing station used to produce wet-mixed mortar is generally an independent building, and it is located in a place with no residents or few residents (such as the urban-rural junction) to reduce the damage caused by pollution; for urban areas For construction projects, the mortar mixing station is usually quite a distance away from the construction site (such as 10 kilometers to 50 kilometers). Too long transportation distance and too long storage time will seriously affect the performance and spraying effect of mortar.
基于此,业界相关厂商在借鉴原有混凝土设备的基础上提出了各种解决方案,例如,本申请人提出了一种独创的湿拌砂浆生产工艺路线,并形成了相应的砂浆成套设备(简称砂浆大师)。具体而言,该砂浆成套设备可以包括砂料斗、输砂设备、搅拌楼、粉料输送设备、粉料罐、筛砂机、运砂车、搅拌车和砂浆泵等;其中,搅拌楼、砂料斗、输砂设备、粉料罐和粉料输送设备等布置在施工现场附近,搅拌楼等采用模块化无基础设计,以便于快速移动和安置,筛砂机在砂场筛分砂料,运砂车将筛砂机筛分后的砂料运输至施工现场附近供给砂料斗,输砂设备将砂料斗中的预定量的砂料输送至搅拌楼中,粉料输送设备将储存于粉料罐(可以有多个)中的预定量的水泥或者粉煤灰等通过输送至搅拌楼中,其他组分如水、外加剂等也按预定量输送至搅拌楼中,最后搅拌形成的砂浆可以通过搅拌车等运送至施工现场,并由砂浆泵完成砂浆的泵送,进而完成砂浆的喷涂作业。Based on this, relevant manufacturers in the industry have proposed various solutions on the basis of referring to the original concrete equipment. For example, the applicant proposed an original wet-mixed mortar production process route, and formed a corresponding complete set of mortar equipment (referred to as Mortar Master). Specifically, the complete set of mortar equipment can include sand hoppers, sand conveying equipment, mixing buildings, powder conveying equipment, powder tanks, sand screening machines, sand trucks, mixer trucks, and mortar pumps; among them, the mixing building, sand Hoppers, sand conveying equipment, powder tanks and powder conveying equipment are arranged near the construction site. The mixing building adopts a modular design without foundation to facilitate rapid movement and placement. The sand screening machine screens sand in the sand field and transports The sand truck transports the sand screened by the sand sieving machine to the sand hopper near the construction site, and the sand conveying equipment transports the predetermined amount of sand in the sand hopper to the mixing building, and the powder conveying equipment will store it in the powder tank (There can be more than one) The predetermined amount of cement or fly ash is transported to the mixing building, and other components such as water, admixtures, etc. are also transported to the mixing building according to the predetermined amount, and finally the mortar formed by stirring can be Trucks, etc. are transported to the construction site, and the mortar pump is used to complete the pumping of the mortar, and then the spraying of the mortar is completed.
采用前述方案后,能够有效解决传统方案中存在的缺陷和不足,提高砂浆的使用性能和喷涂效果,然而这种方案也带来了一些新的问题:例如,整个砂浆成套设备所需的设备数目较多,由于很多设备需要暂时布置于施工现场附近,不仅受到场地条件的约束,而且布置安装过程费时费力;另外,这种砂浆成套设备的产能较大,通常能够满足多个楼盘的砂浆需求量,但对于砂浆需求量较小的场合(如仅需一个楼盘的砂浆需求量时),这种砂浆成套设备需要大幅降低产能,从而造成设备使用效率不高以及砂浆的单位成本过高;另外,这种方案中,从砂浆生产出来到砂浆使用需要经过一定的时间,在这个时间内,也会影响砂浆的使用性能和喷涂效果。After adopting the aforementioned scheme, the defects and deficiencies in the traditional scheme can be effectively solved, and the performance and spraying effect of the mortar can be improved. However, this scheme also brings some new problems: for example, the number of equipment required for the entire mortar complete set of equipment Many, because a lot of equipment needs to be temporarily arranged near the construction site, which is not only limited by the site conditions, but also takes time and effort to arrange and install; in addition, the production capacity of this complete set of mortar equipment is relatively large, which can usually meet the mortar demand of multiple buildings , but for occasions where the demand for mortar is small (for example, when only one building’s mortar demand is required), the production capacity of this complete set of mortar equipment needs to be greatly reduced, resulting in low equipment use efficiency and high unit cost of mortar; in addition, In this scheme, it takes a certain amount of time from the production of the mortar to the use of the mortar. During this time, the performance and spraying effect of the mortar will also be affected.
因此,如何解决上述问题,推动湿拌砂浆的进一步发展,是本申请的发明人一直努力和探索的方向。Therefore, how to solve the above problems and promote the further development of wet-mixed mortar is the direction that the inventors of the present application have been working hard and exploring.
实用新型内容Utility model content
有鉴于此,作为本申请的发明人努力和探索的结果之一,本实用新型旨在提出一种湿拌砂浆搅拌泵车,以解决现有技术存在的问题。In view of this, as one of the results of the efforts and explorations of the inventors of the present application, the utility model aims to propose a wet-mixing mortar mixing pump truck to solve the problems existing in the prior art.
该湿拌砂浆搅拌泵车包括底盘、存储输送系统、搅拌系统和泵送系统,其中:所述存储输送系统包括货箱,所述货箱设置于所述底盘的车架上,所述货箱中形成有砂料存储仓以及至少一个粉料存储仓,各存储仓的出料通道均设置有相应的输送装置;所述搅拌系统和所述泵送系统均连接于所述货箱尾侧的车架上,并且在使用状态下,所述搅拌系统叠置于所述泵送系统的上方,所述搅拌系统的出料口对准所述泵送系统的进料口,所述搅拌系统用于将包括来自于各所述输送装置在内的各种预定量的原料搅拌形成砂浆,并通过其出料口将该砂浆卸至所述泵送系统的进料口中,所述泵送系统用于实现所述砂浆的泵送。The wet-mixed mortar mixing pump truck includes a chassis, a storage and delivery system, a mixing system and a pumping system, wherein: the storage and delivery system includes a cargo box, and the cargo box is arranged on the vehicle frame of the chassis, and the cargo box A sand material storage bin and at least one powder storage bin are formed in the middle, and the discharge channels of each storage bin are provided with corresponding conveying devices; the stirring system and the pumping system are connected to the rear side of the container. on the frame, and in the state of use, the stirring system is stacked above the pumping system, the outlet of the stirring system is aligned with the inlet of the pumping system, and the stirring system uses Stir various predetermined amounts of raw materials including those from each of the conveying devices to form mortar, and discharge the mortar into the feed inlet of the pumping system through its discharge port, and the pumping system uses To realize the pumping of the mortar.
进一步地,所述泵送系统的前侧固定于所述车架的尾端,并且所述泵送系统的顶部不高于所述车架的顶部所处的平面。Further, the front side of the pumping system is fixed to the rear end of the vehicle frame, and the top of the pumping system is not higher than the plane where the top of the vehicle frame is located.
进一步地,各所述输送装置的出料口均位于所述货箱的尾部区域,所述货箱的底部后端与所述车架可转动连接,所述货箱的底部前端和所述车架之间设置有顶升机构;在所述货箱相对于所述车架转动预定角度时,各所述输送装置的出料口分别对准所述搅拌系统上相应的进料口。Further, the discharge ports of each of the conveying devices are located at the tail area of the container, the bottom rear end of the container is rotatably connected to the vehicle frame, and the bottom front end of the container is connected to the vehicle frame. A jacking mechanism is arranged between the frames; when the cargo box rotates at a predetermined angle relative to the vehicle frame, the discharge ports of each conveying device are respectively aligned with the corresponding feed ports on the mixing system.
进一步地,所述砂料存储仓位于所述货箱的前部区域和中部区域,所述货箱的中部区域且位于所述砂料存储仓的两侧分别形成有第一粉料存储仓和第二粉料存储仓,各所述输送装置包括与所述砂料存储仓的出料通道连接的砂料输送装置、与所述第一粉料存储仓的出料通道连接的第一粉料输送装置以及与所述第二粉料存储仓的出料通道连接的第二粉料输送装置。Further, the sand storage bin is located in the front area and the middle area of the cargo box, and the first powder storage bin and the first powder storage bin are respectively formed in the middle area of the cargo box and on both sides of the sand storage bin. The second powder storage bin, each of the conveying devices includes a sand conveying device connected to the discharge channel of the sand storage bin, a first powder feeder connected to the discharge channel of the first powder storage bin, A conveying device and a second powder conveying device connected to the discharge channel of the second powder storage bin.
进一步地,所述货箱的前部区域的一侧设置有砂料存储仓检修门。Further, a sand material storage bin access door is provided on one side of the front area of the cargo box.
进一步地,所述泵送系统包括泵送框架以及设于所述泵送框架中的泵送机构,所述搅拌系统包括搅拌框架以及设于所述搅拌框架中的搅拌主机,所述搅拌框架在使用状态下叠置于所述泵送框架上,所述泵送框架的前侧与所述车架相固定,所述搅拌框架与所述车架可转动连接,所述搅拌框架和所述车架之间或者所述搅拌框架和所述泵送框架之间设置有翻转机构。Further, the pumping system includes a pumping frame and a pumping mechanism arranged in the pumping frame, the stirring system includes a stirring frame and a stirring main engine arranged in the stirring frame, and the stirring frame is In the state of use, it is stacked on the pumping frame, the front side of the pumping frame is fixed to the vehicle frame, the stirring frame is rotatably connected to the vehicle frame, and the stirring frame and the vehicle frame An overturning mechanism is provided between the frames or between the stirring frame and the pumping frame.
进一步地,所述货箱的尾部区域形成有搅拌系统容纳腔,在所述搅拌框架相对于所述车架翻转预定角度时,所述搅拌系统的一部分位于所述搅拌系统容纳腔中。Further, a stirring system accommodation chamber is formed in the rear area of the cargo box, and when the stirring frame is turned over at a predetermined angle relative to the vehicle frame, a part of the stirring system is located in the stirring system accommodation chamber.
进一步地,所述泵送框架上和/或所述搅拌框架上设置有框架锁扣装置,用于所述泵送框架和所述搅拌框架的锁定;和/或,所述泵送框架的尾侧设置有灯具和反光设备。Further, a frame locking device is provided on the pumping frame and/or on the stirring frame for locking the pumping frame and the stirring frame; and/or, the tail of the pumping frame There are lamps and reflective devices on the side.
进一步地,所述车架的两侧分别设置有外加剂箱和油箱,所述外加剂箱用于存储所述搅拌系统所需的液体状外加剂;和/或,所述底盘为半挂车底盘。Further, the two sides of the vehicle frame are respectively provided with an admixture tank and an oil tank, and the admixture tank is used to store the liquid admixture required by the mixing system; and/or, the chassis is a semi-trailer chassis .
进一步地,所述车架的前后两侧均设置有支撑油缸。Further, the front and rear sides of the vehicle frame are provided with support cylinders.
采用本实用新型技术方案后,若某个楼盘需要砂浆作业时,可由相关人员将湿拌砂浆搅拌泵车驾驶至施工现场,之后可通过相应的输送装置将存储于货箱中砂料存储仓的砂料以及粉料存储仓的粉料等原料输送至叠置于泵送系统上方的搅拌系统中,搅拌系统(可以包括计量装置)将各种预定量的原料搅拌形成砂浆后,通过其出料口卸至泵送系统的进料口中,从而由泵送系统实现砂浆的泵送,以完成砂浆的喷涂作业。从上述可知,与现有技术相比,本实用新型的湿拌砂浆搅拌泵车不仅具有物料储存、输送、搅拌(可以包括计量)和泵送等功能,而且搅拌系统和泵送系统整体和货箱在底盘车架上前后布置,搅拌系统和泵送系统上下布置,这种结构布置方式能够满足物料输送的需要,也具有良好的通过性能,能够满足快速移动的需要,在使用时无需提前现场布置安装,省时省力,方便快捷,场地条件的要求不高;并且,本实用新型的方案能够适用于砂浆需求量较小的场合,对于砂浆需求量较大的场合,只需增加湿拌砂浆搅拌泵车的数量即可,因而不会造成设备使用效率不高以及砂浆的单位成本过高的问题;并且,在本实用新型的方案中,实现了砂浆从生产到使用“零等待”,避免了砂浆因等待时间过长凝结而造成的浪费,这样也能够提高砂浆的使用性能和喷涂效果。After adopting the technical scheme of the utility model, if a certain real estate needs mortar operation, the relevant personnel can drive the wet mortar mixing pump truck to the construction site, and then the sand material stored in the sand storage bin in the cargo box can be transported through the corresponding conveying device. Raw materials such as sand and powder in the powder storage bin are transported to the mixing system stacked above the pumping system. The mixing system (may include a metering device) mixes various predetermined amounts of raw materials to form a mortar, and then discharges the material through it. The port is discharged to the feed port of the pumping system, so that the pumping system realizes the pumping of the mortar to complete the spraying of the mortar. It can be seen from the above that, compared with the prior art, the wet-mixed mortar mixing pump truck of the present utility model not only has the functions of material storage, transportation, mixing (including metering) and pumping, but also has the functions of mixing system and pumping system as a whole and goods The tanks are arranged front and back on the chassis frame, and the mixing system and pumping system are arranged up and down. This structural arrangement can meet the needs of material transportation, and also has good passing performance, which can meet the needs of fast movement. Layout and installation are time-saving, labor-saving, convenient and fast, and the site conditions are not high; moreover, the scheme of the utility model can be applied to occasions where the demand for mortar is small, and for occasions where the demand for mortar is large, only need to add wet-mixed mortar The number of mixing pump trucks is enough, so the problems of low equipment use efficiency and high unit cost of mortar will not be caused; and, in the solution of the utility model, "zero waiting" from production to use of mortar is realized, avoiding It reduces the waste of mortar caused by waiting for too long to condense, which can also improve the performance and spraying effect of mortar.
本实用新型的更多特点和优势将在之后的具体实施方式予以说明。More features and advantages of the utility model will be described in the following specific implementation manners.
附图说明Description of drawings
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of the utility model are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute improper limitations to the utility model. In the attached picture:
图1为本实用新型实施例的湿拌砂浆搅拌泵车的结构示意图;Fig. 1 is the structural representation of the wet-mixed mortar mixing pump truck of the utility model embodiment;
图2为图1中底盘及上车部分的具体结构示意图;Fig. 2 is the concrete structure schematic diagram of chassis and boarding part in Fig. 1;
图3为图2中存储输送系统的结构示意图;Fig. 3 is a schematic structural diagram of the storage delivery system in Fig. 2;
图4为图3所示货箱在运输状态和卸料状态的结构示意图;Fig. 4 is a schematic structural view of the container shown in Fig. 3 in a transport state and an unloading state;
图5为图2中搅拌系统和泵送系统的结构示意图;Fig. 5 is the structural representation of stirring system and pumping system among Fig. 2;
图6为图2中搅拌系统、泵送系统和底盘在使用状态下的结构示意图;Fig. 6 is a schematic structural diagram of the stirring system, the pumping system and the chassis in use in Fig. 2;
图7为图2中搅拌系统、泵送系统和底盘在检修状态或者调平状态下的结构示意图;Fig. 7 is a structural schematic diagram of the stirring system, the pumping system and the chassis in Fig. 2 in the maintenance state or the leveling state;
图8为图2中泵送系统的结构示意图;Fig. 8 is a schematic structural view of the pumping system in Fig. 2;
图9为图2中底盘的结构示意图。FIG. 9 is a schematic structural diagram of the chassis in FIG. 2 .
图中主要标号说明:Explanation of main symbols in the figure:
1 动力系统1 power system
2 液压系统2 hydraulic system
3 货箱3 cargo boxes
4 搅拌系统4 Stirring system
5 泵送系统5 pumping system
6 底盘6 Chassis
2A 液压泵2A hydraulic pump
2B 液压马达2B hydraulic motor
2C 翻转机构2C flip mechanism
2D 支撑油缸2D support cylinder
2E 顶升机构2E jacking mechanism
3A 砂料存储仓3A Abrasive storage bin
3B 除尘器3B dust collector
3C 第一粉料存储仓3C The first powder storage warehouse
3D 进料口3D feed port
3E 料位指示装置3E material level indicating device
3F 砂料输送装置3F Sand conveying device
3G 第一粉料输送装置3G The first powder conveying device
3H 搅拌系统容纳腔3H Stirring system chamber
3I 第二粉料存储仓3I Second powder storage bin
3J 砂料存储仓检修门3J Abrasive storage bin access door
4A 搅拌框架4A Stirring frame
4B 第二粉料计量斗4B The second powder metering hopper
4C 砂料计量斗4C Abrasive Metering Hopper
4D 第一粉料计量斗4D The first powder metering hopper
4E 水计量斗4E Water Metering Bucket
4F 粉状外加剂计量斗4F Metering hopper for powdered admixture
4G 液体状外加剂计量斗4G liquid admixture measuring bucket
4H 搅拌主机4H mixing host
4I 称重传感器4I load cell
4J 转轴4J shaft
5A 泵送框架5A pumping frame
5B 待料斗5B waiting hopper
5C 框架锁扣装置5C Frame locking device
5D 灯具和反光设备5D lamps and reflective devices
5E 砂浆泵5E mortar pump
6A 车架6A frame
6B 外加剂箱6B Admixture box
6C 油箱6C fuel tank
具体实施方式Detailed ways
应当指出,本部分中对具体结构的描述及描述顺序仅是对具体实施例的说明,不应视为对本实用新型的保护范围有任何限制作用。此外,在不冲突的情形下,本部分中的实施例以及实施例中的特征可以相互组合。It should be pointed out that the description and sequence of specific structures in this section are only descriptions of specific embodiments, and should not be considered as having any limiting effect on the protection scope of the present utility model. In addition, the embodiments in this section and the features in the embodiments can be combined with each other under the condition of no conflict.
请同时参考图1至图9,下面将结合附图对本实用新型实施例作详细说明。应当说明的是,在图3中为了方便示出货箱3中的具体结构,并未示出货箱3的顶盖;另外,在本申请中,“前”是指朝向整车前行的方向,“后(尾)”是指和整车前行的方向相反。Please refer to FIG. 1 to FIG. 9 at the same time, and the embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings. It should be noted that, in Fig. 3, for the convenience of showing the specific structure in the cargo box 3, the top cover of the cargo box 3 is not shown; in addition, in this application, "front" refers to the Direction, "rear (tail)" refers to the direction opposite to the forward direction of the vehicle.
结合图1和图2所示,该实施例的湿拌砂浆搅拌泵车可以包括底盘6、存储输送系统、搅拌系统4和泵送系统5。其中,结合图3所示,存储输送系统包括货箱3,货箱3设置于底盘6的车架6A上,占据着车架6A顶部的大部分空间,货箱3中形成有砂料存储仓3A、第一粉料存储仓3C和第二粉料存储仓3I,砂料存储仓3A的出料通道上设置有砂料输送装置3F,第一粉料存储仓3C的出料通道上设置有第一粉料输送装置3G,第二粉料存储仓3I的出料通道上设置有第二粉料输送装置(图3示出但未标出)。As shown in FIG. 1 and FIG. 2 , the wet-mixed mortar mixing pump truck of this embodiment may include a chassis 6 , a storage and delivery system, a mixing system 4 and a pumping system 5 . Wherein, as shown in FIG. 3 , the storage conveying system includes a cargo box 3, which is arranged on the vehicle frame 6A of the chassis 6 and occupies most of the space at the top of the vehicle frame 6A, and a sand material storage bin is formed in the cargo box 3. 3A, the first powder storage bin 3C and the second powder storage bin 3I, the discharge channel of the sand storage bin 3A is provided with a sand conveying device 3F, and the discharge channel of the first powder storage bin 3C is provided with The first powder conveying device 3G and the discharge channel of the second powder storage bin 3I are provided with a second powder conveying device (shown but not shown in FIG. 3 ).
结合图1、图2、图5、图6、图7和图8所示,搅拌系统4和泵送系统5均直接或者间接地连接于货箱3尾侧的车架6A上,并且在使用状态下,搅拌系统4叠置于泵送系统5的上方,搅拌系统4的出料口对准泵送系统5的进料口。作为一种优选方式,泵送系统5包括泵送框架5A以及设于泵送框架5A中的泵送机构,搅拌系统4包括搅拌框架4A、设于搅拌框架4A中的搅拌主机4H以及位于搅拌主机4H上方的多个计量斗及对应的计量装置,多个计量斗可以至少包括砂料计量斗4C、第一粉料计量斗4D和第二粉料计量斗4B,泵送框架5A的前侧与车架6A相固定,搅拌框架4A位于泵送框架5A上方,搅拌框架4A与车架6A可转动连接(如通过转轴4J铰接),搅拌框架4A和车架6A之间或者搅拌框架4A和泵送框架5A之间设置有翻转机构2C。如图1、2、4和5所示,在使用状态下搅拌框架4A叠置于泵送框架5A上方,搅拌系统4(搅拌主机4H)的出料口对准泵送系统5的进料口,如图7所示,在检修状态或者调平状态下,搅拌框架4A(搅拌系统4)在翻转机构2C的作用下相对于车架6A或者泵送框架5A(泵送系统5)翻转预定角度。1, 2, 5, 6, 7 and 8, the stirring system 4 and the pumping system 5 are directly or indirectly connected to the vehicle frame 6A on the rear side of the cargo box 3, and when in use In this state, the stirring system 4 is stacked above the pumping system 5 , and the discharge port of the stirring system 4 is aligned with the feed port of the pumping system 5 . As a preferred manner, the pumping system 5 includes a pumping frame 5A and a pumping mechanism arranged in the pumping frame 5A, and the stirring system 4 includes a stirring frame 4A, a stirring host 4H arranged in the stirring frame 4A, and a stirring host located in the stirring frame 4A. A plurality of metering hoppers and corresponding metering devices above 4H, the plurality of metering hoppers may at least include an sand material metering hopper 4C, a first powder material metering hopper 4D and a second powder material metering hopper 4B, the front side of the pumping frame 5A is in contact with The frame 6A is fixed, the stirring frame 4A is positioned above the pumping frame 5A, the stirring frame 4A is rotatably connected with the frame 6A (as hinged by a rotating shaft 4J), between the stirring frame 4A and the frame 6A or between the stirring frame 4A and the pumping frame 4A. A turning mechanism 2C is provided between the frames 5A. As shown in Figures 1, 2, 4 and 5, the stirring frame 4A is stacked above the pumping frame 5A in the use state, and the discharge port of the stirring system 4 (stirring host 4H) is aligned with the feed port of the pumping system 5 , as shown in Figure 7, in the maintenance state or leveling state, the stirring frame 4A (stirring system 4) is turned over by a predetermined angle with respect to the vehicle frame 6A or the pumping frame 5A (pumping system 5) under the action of the turning mechanism 2C .
结合图2、图3和图4所示,作为一种优选方式,砂料输送装置3F、第一粉料输送装置3G和第二粉料输送装置的出料口均设置于货箱3的尾部区域,货箱3的底部后端与车架6A可转动连接(如铰接),货箱3的底部前端和车架6A之间设置有顶升机构2E;在运输状态下或者在未卸料时,顶升机构2E未动作,货箱3搁置于车架6A上,在使用过程中的卸料状态下,当货箱3在顶升机构2E的作用下相对于车架6A转动预定角度时,各输送装置的出料口分别对准搅拌系统4上相应计量斗的进料口;另外,结合图2所示,在货箱3的前部区域和中部区域形成砂料存储仓3A,在货箱3的中部区域且位于砂料存储仓3A的两侧分别形成第一粉料存储仓3C和第二粉料存储仓3I,即砂料存储仓3A占据着货箱3前部区域的大部分空间以及中部区域的小部分空间,第一粉料存储仓3C和第二粉料存储仓3I分别占据着货箱3中部区域中左右两侧的一部分空间,各输送装置的进料端分别与相应的存储仓的出料通道连接。As shown in Fig. 2, Fig. 3 and Fig. 4, as a preferred mode, the outlets of the sand conveying device 3F, the first powder conveying device 3G and the second powder conveying device are all arranged at the tail of the container 3 area, the bottom rear end of the cargo box 3 is rotatably connected (as hinged) to the vehicle frame 6A, and a jacking mechanism 2E is provided between the bottom front end of the cargo box 3 and the vehicle frame 6A; , the jacking mechanism 2E is not in action, and the container 3 is placed on the vehicle frame 6A. In the unloading state during use, when the container 3 rotates at a predetermined angle relative to the vehicle frame 6A under the action of the jacking mechanism 2E, The discharge ports of each conveying device are respectively aligned with the feed ports of the corresponding metering hoppers on the mixing system 4; in addition, as shown in Fig. The middle area of the box 3 and the two sides of the sand storage bin 3A respectively form the first powder storage bin 3C and the second powder storage bin 3I, that is, the sand storage bin 3A occupies most of the front area of the cargo box 3 Space and a small part of the space in the middle area, the first powder storage bin 3C and the second powder storage bin 3I occupy a part of the space on the left and right sides in the middle area of the cargo box 3 respectively, and the feeding ends of each conveying device are respectively connected to the corresponding The discharge channel connection of the storage bin.
下面结合具体场景说明上述实施例的湿拌砂浆搅拌泵车的工作原理以及相应的技术效果:The following describes the working principle and corresponding technical effects of the wet-mixed mortar mixing pump truck in the above embodiment in combination with specific scenarios:
在使用过程中,货箱3中的砂料存储仓3A可以预先存储湿砂,第一粉料存储仓3C和第二粉料存储仓3I可以预先存储粉料,第一粉料存储仓3C和第二粉料存储仓3I可以存储同一种粉料(如水泥或者粉煤灰),也可以分别存储两种不同粉料,若某个施工现场(如某个楼盘)需要砂浆作业时,可由相关人员及时将湿拌砂浆搅拌泵车驾驶至施工现场,之后控制顶升机构2E动作使货箱3的前端相对于车架6A向上转动预定角度,进而使货箱3尾部区域的各输送装置(砂料输送装置3F、第一粉料输送装置3G和第二粉料输送装置)的出料口分别对准搅拌系统4中对应计量斗(砂料计量斗4C、第一粉料计量斗4D和第二粉料计量斗4B)的进料口,再通过控制各输送装置动作,即可将处于倾斜状态的各存储仓中的物料分别输送至对应的计量斗中,在对包括来自于货箱3在内的各种物料(还可以包括水、粉状外加剂、液体状外加剂等,这些物料可以采用其他方式供应)进行计量后,搅拌系统4的搅拌主机将各种预定量的原料搅拌均匀后形成砂浆,并通过其出料口向下卸至泵送系统5的进料口中,从而由泵送系统5实现砂浆的泵送,以及时完成砂浆的喷涂作业。During use, the sand storage bin 3A in the cargo box 3 can store wet sand in advance, the first powder storage bin 3C and the second powder storage bin 3I can store powder in advance, the first powder storage bin 3C and The second powder material storage bin 3I can store the same powder material (such as cement or fly ash), and can also store two different powder materials respectively. The personnel drive the wet-mixed mortar mixing pump truck to the construction site in time, and then control the action of the jacking mechanism 2E to make the front end of the container 3 rotate upwards at a predetermined angle relative to the vehicle frame 6A, and then make each conveying device (sand) in the rear area of the container 3 The outlets of the material conveying device 3F, the first powder conveying device 3G and the second powder conveying device) are respectively aligned with the corresponding metering hoppers (sand material metering hopper 4C, the first powder material metering hopper 4D and the second powder metering hopper) in the mixing system 4 Second, the feeding port of the powder material metering hopper 4B), and then by controlling the action of each conveying device, the materials in the storage bins in the tilted state can be transported to the corresponding metering hoppers respectively, including those from the cargo box 3 After the various materials (including water, powdery admixture, liquid admixture, etc., which can be supplied in other ways) are measured, the mixing host of the mixing system 4 mixes various predetermined raw materials evenly Finally, the mortar is formed, and is discharged downwards to the feed inlet of the pumping system 5 through its discharge port, so that the pumping system 5 realizes the pumping of the mortar, so as to complete the spraying operation of the mortar in time.
从上述可知,与现有技术相比,本实用新型实施例的湿拌砂浆搅拌泵车不仅具有物料储存、输送、搅拌(包括计量)和泵送等功能,而且搅拌系统4与泵送系统5整体和货箱3在底盘6的车架6A上前后布置,搅拌系统4和泵送系统5上下可翻转布置,这种结构布置方式能够满足物料输送的需要,也具有良好的通过性能,能够满足快速移动的需要,在使用时无需提前现场布置安装,省时省力,方便快捷,场地条件的要求不高;并且,货箱3的卸料角度可调,能够保障物料输送及放料的顺畅,也能够保障货箱具有足够的检修空间;并且,搅拌系统4可在翻转机构2C的作用下相对于泵送系统5或者车架6A翻转预定角度,因而既能满足搅拌系统4和泵送系统5在正常使用状态下的配合需要,也能够满足在搅拌系统4或者泵送系统5出现故障时的检修需要,尤其是便于在泵送系统5出现故障时对泵送系统5内部进行检修或者对泵送系统5内部的部件进行吊装和更换,而且能够调整搅拌系统4的水平度使搅拌系统4上的计量系统工作于水平状态以满足精确测量的要求;并且,物料存储仓及各输送装置的主体设置于货箱3中,能够减少对外界环境的影响,节能环保;并且,本实用新型实施例的湿拌砂浆搅拌泵车能够适用于砂浆需求量较小的场合,对于砂浆需求量较大的场合,只需增加湿拌砂浆搅拌泵车的数量即可,因而不会造成设备使用效率不高以及砂浆的单位成本过高的问题;并且,在本实用新型实施例的方案中,实现了砂浆从生产到使用“零等待”,即实现了成品砂浆的及时使用,避免了砂浆因等待时间过长凝结而造成的浪费,这样也能够提高砂浆的使用性能和喷涂效果。As can be seen from the above, compared with the prior art, the wet-mixed mortar mixing pump truck of the embodiment of the utility model not only has the functions of material storage, transportation, mixing (including metering) and pumping, but also the mixing system 4 and the pumping system 5 The whole body and the cargo box 3 are arranged front and rear on the frame 6A of the chassis 6, and the mixing system 4 and the pumping system 5 can be turned up and down. For fast movement, there is no need for on-site layout and installation in advance, which saves time and effort, is convenient and fast, and does not require high site conditions; moreover, the unloading angle of the container 3 can be adjusted to ensure smooth material transportation and discharge. It can also ensure that the cargo box has enough maintenance space; and, the mixing system 4 can be turned over at a predetermined angle relative to the pumping system 5 or the vehicle frame 6A under the action of the turning mechanism 2C, so that both the mixing system 4 and the pumping system 5 can be satisfied. The coordination requirements under normal use conditions can also meet the maintenance needs when the stirring system 4 or the pumping system 5 breaks down, especially when the pumping system 5 breaks down, it is convenient to repair the inside of the pumping system 5 or repair the pump. The internal components of the delivery system 5 are hoisted and replaced, and the levelness of the mixing system 4 can be adjusted to make the metering system on the mixing system 4 work in a horizontal state to meet the requirements of accurate measurement; and the main body of the material storage bin and each conveying device Set in the cargo box 3, it can reduce the impact on the external environment, save energy and protect the environment; moreover, the wet-mixed mortar mixing pump truck of the embodiment of the utility model can be applied to occasions where the demand for mortar is small, and for places with a large demand for mortar Occasionally, it is only necessary to increase the number of wet-mixed mortar mixing pump trucks, so that the problems of low equipment use efficiency and high unit cost of mortar will not be caused; and, in the scheme of the embodiment of the utility model, the mortar From production to use "zero waiting", that is, the timely use of the finished mortar is realized, and the waste caused by the long waiting time of the mortar is avoided, which can also improve the performance and spraying effect of the mortar.
需要说明的是,在具体实施过程中,上述实施例的湿拌砂浆搅拌泵车还可以作如下至少一种优化或者改进:It should be noted that, in the specific implementation process, the wet-mixed mortar mixing pump truck of the above-mentioned embodiment can also be optimized or improved by at least one of the following:
一、结合图1和图2所示,可以将泵送系统5(泵送框架5A)的前侧固定于车架6A的尾端,并且搅拌系统5(泵送框架5A)的顶部不高于车架6A的顶部所处的平面,搅拌系统4可翻转地叠置于泵送系统5的上方。采用这种方式后,能够在使货箱具有尽量大的存储空间、使整车具有较大的砂浆生产能力的同时,使整车的高度处于预定范围内,保证整车的通过性能,满足快速移动的需要。1. As shown in FIG. 1 and FIG. 2, the front side of the pumping system 5 (pumping frame 5A) can be fixed to the rear end of the vehicle frame 6A, and the top of the stirring system 5 (pumping frame 5A) is not higher than The top of the frame 6A is on a plane where the stirring system 4 is reversibly stacked above the pumping system 5 . After adopting this method, the height of the whole vehicle can be kept within the predetermined range while the storage space of the cargo box is as large as possible and the whole vehicle has a large mortar production capacity, so as to ensure the passing performance of the whole vehicle and meet the requirements of fast Mobile needs.
二、结合图1和图2所示,底盘6可以采用半挂车底盘,以便于一定规模的货箱3、搅拌系统4和泵送系统5的布置,这样也能够使货箱3具有尽量大的存储空间、使整车具有较大的砂浆生产能力,同时也能够满足整机快速移动的需要。半挂车底盘可以通过配备相应的牵引车实现运输。2. As shown in FIG. 1 and FIG. 2, the chassis 6 can adopt a semi-trailer chassis to facilitate the arrangement of a certain scale of cargo boxes 3, stirring systems 4 and pumping systems 5, so that the cargo box 3 can be as large as possible. The storage space enables the whole vehicle to have a large mortar production capacity, and at the same time, it can also meet the needs of the rapid movement of the whole machine. The semi-trailer chassis can be transported by being equipped with a corresponding tractor.
三、结合图3所示,为了在充分利用空间的基础上,保证货箱3、搅拌系统4和泵送系统5均具有充足的检修空间,提高搅拌系统4和货箱3的配合程度,可以在货箱3的尾部区域形成搅拌系统容纳腔3H,这样当搅拌系统4(搅拌框架A)相对于车架6A翻转预定角度时,搅拌系统4的一部分位于该搅拌系统容纳腔3H中。3. As shown in Figure 3, in order to ensure that the container 3, the mixing system 4 and the pumping system 5 have sufficient maintenance space on the basis of making full use of the space, and improve the coordination between the mixing system 4 and the container 3, you can A stirring system accommodating cavity 3H is formed in the rear area of the cargo box 3, so that when the agitating system 4 (stirring frame A) is turned over at a predetermined angle relative to the vehicle frame 6A, a part of the agitating system 4 is located in the agitating system accommodating cavity 3H.
四、结合图5所示,搅拌系统4中的计量系统可以包括位于搅拌主机4H上方的砂料计量斗4C、第一粉料计量斗4D、第二粉料计量斗4B、水计量斗4E、粉状外加剂计量斗4F、液体状外加剂计量斗4G和称重传感器4I;其中,砂料计量斗4C用于计量来自于货箱3中砂料存储仓3A的砂料,第一粉料计量斗4D和第二粉料计量斗4B分别用于计量来自于货箱3中第一粉料存储仓3C和第二粉料存储仓3I的粉料;水计量斗4E、粉状外加剂计量斗4F、液体状外加剂计量斗4G可以采用现场输料或者在整机上配备相应的储存输送系统;称重传感器4I数量可以为多个,用于第一粉料计量斗4D、第二粉料计量斗4B、砂料计量斗4C等的重量,计量方式可以采用叠加计量或者单独计量。4. As shown in FIG. 5 , the metering system in the mixing system 4 may include a sand metering hopper 4C above the mixing host 4H, a first powder metering hopper 4D, a second powder metering hopper 4B, a water metering hopper 4E, Powdered admixture metering hopper 4F, liquid admixture metering hopper 4G and weighing sensor 4I; wherein, sand material metering hopper 4C is used for measuring the sand material from the sand material storage bin 3A in the cargo box 3, the first powder material The metering hopper 4D and the second powder metering hopper 4B are respectively used to measure the powder from the first powder storage bin 3C and the second powder storage bin 3I in the cargo box 3; The hopper 4F and the liquid admixture metering hopper 4G can adopt on-site feeding or equip the corresponding storage and conveying system on the whole machine; The weights of material weighing hopper 4B, sand material weighing hopper 4C, etc. can be measured in superposition or separately.
五、结合图3所示,货箱3中各存储仓的出料通道可以设置振动器、疏松机或者空气炮等装置,以进行破拱,避免物料粘贴以及不下料等问题。另外,可以在第一粉料存储仓3C和第二粉料存储仓3I的顶部设置除尘器3B,除尘器3B可以采用防水、防油的单向透气材料,在粉料存储仓加料过程中,除尘器3B进行排气除尘,保障粉料存储仓的内外压力平衡;除尘器3B上可以设置有专用防雨罩,以避免防尘布袋受潮,影响除尘效果。另外,粉料存储仓的进料口3D既用于加料,也便于检修人员可通过该进料口进入舱内进行检修。另外,可以在粉料存储仓的顶部设置料位指示装置3E,以指示粉料存储是否充满。5. As shown in Figure 3, vibrators, loosening machines or air cannons can be installed in the discharge channels of each storage bin in the cargo box 3 to break the arch and avoid problems such as material sticking and non-feeding. In addition, a dust remover 3B can be installed on the top of the first powder storage bin 3C and the second powder storage bin 3I, and the dust remover 3B can use a waterproof and oil-proof one-way air-permeable material. During the feeding process of the powder storage bin, Dust collector 3B performs exhaust and dust removal to ensure the internal and external pressure balance of the powder storage bin; a special rain cover can be installed on the dust collector 3B to prevent the dust-proof bag from being damp and affecting the dust removal effect. In addition, the feed port 3D of the powder storage bin is not only used for feeding materials, but also convenient for maintenance personnel to enter the cabin through the feed port for maintenance. In addition, a material level indicating device 3E can be set on the top of the powder storage bin to indicate whether the powder storage is full.
六、结合图8所示,泵送系统5可以包括泵送框架5A和安装于泵送框架5A中的泵送机构,泵送机构可以包括待料斗5B和砂浆泵5E(输送装置),待料斗5B的上方进料口即为泵送系统5的进料口,采用这种布置方式能够在避免超出整车宽度的同时,满足砂浆泵送的需要,有关砂浆泵5E的具体结构和待料斗5B的具体结构和连接关系可参见现有技术的相关描述,在此不再展开。6. As shown in FIG. 8, the pumping system 5 can include a pumping frame 5A and a pumping mechanism installed in the pumping frame 5A. The pumping mechanism can include a hopper for the hopper 5B and a mortar pump 5E (delivery device), and the hopper for the hopper The upper feed port of 5B is the feed port of the pumping system 5. This arrangement can meet the needs of mortar pumping while avoiding exceeding the width of the vehicle. The specific structure of the mortar pump 5E and the waiting hopper 5B The specific structure and connection relationship can refer to the relevant description of the prior art, and will not be expanded here.
七、结合图8所示,可以在泵送框架5A上设置有框架锁扣装置5C,用于实现泵送框架5A(泵送系统5)和搅拌框架4A(搅拌系统4)在使用状态下的锁定,当然也可以在搅拌框架4A上或者在搅拌框架4A和泵送框架5A上同时设置框架锁扣装置5C;另外,还可以在泵送框架5A的尾侧设置有灯具和反光设备5D,从而将泵送框架5A作为整车的尾部,满足行车安全的需要。7. As shown in FIG. 8 , a frame locking device 5C can be provided on the pumping frame 5A, which is used to realize the locking and locking of the pumping frame 5A (pumping system 5 ) and the stirring frame 4A (stirring system 4 ) in use. Locking, of course also can be provided with frame locking device 5C on stirring frame 4A or on stirring frame 4A and pumping frame 5A simultaneously; In addition, can also be provided with lamps and reflector 5D on the tail side of pumping frame 5A, thereby The pumping frame 5A is used as the rear part of the vehicle to meet the needs of driving safety.
八、结合图3所示,在货箱3的前部区域的一侧可以设置砂料存储仓检修门3J,以便于工作人员通过该检修门进入货箱3中进行检修。8. As shown in FIG. 3 , an inspection door 3J for the sand storage bin can be set on one side of the front area of the cargo box 3, so that the staff can enter the cargo box 3 through the inspection door for maintenance.
九、结合图1和图2所示,为了在使用过程中,分担整车重量,降低轮胎的称重,初步调整搅拌系统4或者货箱3的水平度,可以在车架6A的前后两侧设置支撑油缸2D。9. As shown in Figure 1 and Figure 2, in order to share the weight of the vehicle during use, reduce the weight of the tires, and initially adjust the level of the mixing system 4 or the cargo box 3, it can be placed on the front and rear sides of the vehicle frame 6A Set support cylinder 2D.
十、结合图9所示,考虑到搅拌系统4通常需要外加剂参与搅拌,可以在车架6A的两侧分别设置外加剂箱6B和油箱6C,外加剂箱6B中存储有搅拌系统4所需的液体状外加剂,采用这种方式后,由于外加剂箱6B和油箱6C左右相对布置,且均存储液体状物质,因此也有助于提高底盘6或者整机的行车稳定性。10. As shown in FIG. 9, considering that the admixture system 4 usually requires admixtures to participate in agitation, an admixture tank 6B and an oil tank 6C can be respectively arranged on both sides of the vehicle frame 6A, and the admixture tank 6B is stored in the admixture system 4. After adopting this method, since the admixture tank 6B and the fuel tank 6C are arranged opposite to each other, and both store liquid substances, it also helps to improve the driving stability of the chassis 6 or the complete machine.
十一、第一粉料输送装置3G和第二粉料输送装置可以采用螺旋输送机;砂料输送装置3F可以采用螺旋输送机或者皮带输送机;各输送机可以采用液压马达2B驱动;顶升机构2E可以采用油缸,如多级油缸;翻转机构2C可以采用油缸,如单级油缸。另外,在此基础上,结合图1和图2所示,可以在整机上配备动力系统1和液压系统2,动力系统1可以包括柴油发电机和发动机等,用于为整机底盘上的相关动力部件提供动力,液压系统2可以包括液压泵2A、各类管路和阀块等,液压泵2A从动力系统获得动力,并用于向各油缸、液压马达或者支撑油缸2D等液压元件供油。11. The first powder conveying device 3G and the second powder conveying device can use screw conveyors; the sand material conveying device 3F can use screw conveyors or belt conveyors; each conveyor can be driven by hydraulic motor 2B; Mechanism 2E can use oil cylinders, such as multi-stage oil cylinders; turning mechanism 2C can use oil cylinders, such as single-stage oil cylinders. In addition, on this basis, as shown in Figure 1 and Figure 2, a power system 1 and a hydraulic system 2 can be equipped on the whole machine, and the power system 1 can include a diesel generator and an engine, etc. Relevant power components provide power. The hydraulic system 2 may include a hydraulic pump 2A, various pipelines and valve blocks, etc. The hydraulic pump 2A obtains power from the power system and is used to supply oil to hydraulic components such as hydraulic cylinders, hydraulic motors or support cylinders 2D. .
需要说明的是,在前述实施例及其各种优选方式中,货箱3与车架6A之间以及搅拌系统4与车架6A之间均优选采用可转动连接以便在需要时实现翻转,但在其他实施例中,并不受限于此,例如,也可以采用其他能够实现货箱中所储存物料输料和下料的方式。另外,在前述实施例中,货箱3中优选形成有砂料存储仓3A、第一粉料存储仓3C和第二粉料存储仓3I,但在其他实施例中,并不受限于此,例如,也可以形成砂料存储仓以及至少一个粉料存储仓。另外,在前述实施例中,搅拌系统4优选地包括计量系统,但在其他实施例中,计量系统也可以设置于货箱3中,例如设置于货箱3的尾部区域中,各输送装置的出料口对准计量系统中相应计量斗的进料口,各计量斗的出料口在搅拌过程中可向搅拌系统下料。It should be noted that, in the foregoing embodiments and various preferred modes thereof, rotatable connections are preferably used between the cargo box 3 and the vehicle frame 6A and between the stirring system 4 and the vehicle frame 6A so as to realize overturning when needed, but In other embodiments, it is not limited thereto, for example, other manners capable of realizing the feeding and unloading of the materials stored in the cargo box may also be adopted. In addition, in the aforementioned embodiments, the sand material storage bin 3A, the first powder material storage bin 3C and the second powder material storage bin 3I are preferably formed in the cargo box 3, but in other embodiments, it is not limited thereto. For example, a sand storage bin and at least one powder storage bin can also be formed. In addition, in the aforementioned embodiments, the mixing system 4 preferably includes a metering system, but in other embodiments, the metering system can also be arranged in the cargo box 3, for example, in the tail area of the cargo box 3, and each conveying device The material outlet is aligned with the material inlet of the corresponding metering hopper in the metering system, and the material outlet of each metering hopper can feed into the mixing system during the stirring process.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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|---|---|---|---|---|
| CN104552605A (en) * | 2014-12-31 | 2015-04-29 | 三一汽车制造有限公司 | Mixing pump truck for wet-mixed mortar |
| CN107825595A (en) * | 2017-12-08 | 2018-03-23 | 长沙盛泓机械有限公司 | A kind of highly integrated mixing plant of vehicular |
-
2014
- 2014-12-31 CN CN201420867090.XU patent/CN204450866U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104552605A (en) * | 2014-12-31 | 2015-04-29 | 三一汽车制造有限公司 | Mixing pump truck for wet-mixed mortar |
| CN107825595A (en) * | 2017-12-08 | 2018-03-23 | 长沙盛泓机械有限公司 | A kind of highly integrated mixing plant of vehicular |
| CN107825595B (en) * | 2017-12-08 | 2024-03-19 | 长沙盛泓机械有限公司 | Vehicle-mounted high-integration stirring station |
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