CN211235586U - Full-automatic plugging hole flaw detection mechanism - Google Patents
Full-automatic plugging hole flaw detection mechanism Download PDFInfo
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- CN211235586U CN211235586U CN201922262733.3U CN201922262733U CN211235586U CN 211235586 U CN211235586 U CN 211235586U CN 201922262733 U CN201922262733 U CN 201922262733U CN 211235586 U CN211235586 U CN 211235586U
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/244—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning them about an axis substantially perpendicular to the conveying plane
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/90—Investigating the presence of flaws or contamination in a container or its contents
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model discloses a full automatization shutoff hole detection mechanism of detecting a flaw, it includes conveyor, general wait to detect among the conveyor that the product makes progress jack-up and drive its rotatory jacking rotary device, be located conveyor top and with the jacking rotary device cooperation is rotatory to be pushed down and is waited to detect the loading attachment of product upper surface, can carry out XYZ triaxial motion and stretch into to the product and treat the detection device in the inspection hole. The utility model discloses can realize the automatic detection in automatic feeding, the automatic adjustment position realization shutoff hole of engine housing, improve detection efficiency and testing result's reliability greatly.
Description
Technical Field
The utility model belongs to the technical field of the processing hole detects a flaw and detects, especially relate to a full automatization shutoff hole detection mechanism that detects a flaw.
Background
Can process out a plurality of trompils according to the structure demand on the engine housing, call it as the shutoff hole in the trade, the shutoff downthehole wall is adding foreign matter such as the fish tail that probably appears or remaining aluminium bits man-hour, need detect its pore wall, among the prior art, adopts artifical the detection, and the manual work need polish with the flashlight when the inspection and go to observe the downthehole side, and this just requires that the staff need manually go to turn the product when detecting the product. The detection process is time-consuming and labor-consuming, the labor intensity is high, the engine shell is heavy, manual turning is very labor-consuming, the detection efficiency is extremely low, the phenomenon of missing detection is easy to occur, and the detection result is unreliable.
Therefore, it is necessary to provide a new automatic plugged hole flaw detection mechanism to solve the above problems.
Disclosure of Invention
The utility model discloses a main aim at provides a full automatization shutoff hole detection mechanism that detects a flaw can realize the automated inspection that automatic feeding, the automatic adjustment position of engine housing realized the shutoff hole, has improved detection efficiency and testing result's reliability greatly.
The utility model discloses a following technical scheme realizes above-mentioned purpose: the full-automatic hole plugging flaw detection mechanism comprises a conveying device, a jacking rotating device, an upper pressure device and a detection device, wherein the jacking rotating device jacks a product to be detected in the conveying device upwards and drives the product to rotate, the upper pressure device is positioned above the conveying device and matched with the jacking rotating device to rotate and press the upper surface of the product to be detected, and the detection device can perform XYZ three-axis motion and stretch into a hole to be detected of the product.
Furthermore, conveyor includes first driving piece, receives first driving piece drive to carry out a plurality of gyro wheels of synchronous revolution, waits to detect the product and places on the gyro wheel and realize moving under the roll drive of gyro wheel.
Furthermore, the conveying device is provided with material blocking devices arranged at the front and the back of the jacking rotating device and used for blocking the front and the back of the product.
Further, the material blocking device comprises a first air cylinder and a material blocking rod driven by the first air cylinder to move up and down.
Furthermore, a side positioning device is arranged on one side of the conveying device at the detection station and used for positioning one side of the product.
Furthermore, the side positioning device comprises a second cylinder and a positioning rod driven by the second cylinder to perform horizontal linear motion.
Furthermore, the jacking rotary device comprises a third cylinder, a first movable plate driven by the third cylinder to move up and down, a DD motor fixed on the first movable plate, a support plate driven by the DD motor to rotate, and a plurality of positioning blocks fixed on the support plate for positioning a product.
Furthermore, the pressing device comprises a fourth cylinder, a second movable plate driven by the fourth cylinder to move up and down, a rotating shaft rotatably arranged on the second movable plate, and a pressing plate arranged on the rotating shaft.
Furthermore, the detection device comprises a second driving part, a third movable plate driven by the second driving part to move in parallel with the conveying direction of the conveying device, a third driving part fixed on the third movable plate, a fourth movable plate driven by the third driving part to move up and down, a fourth driving part fixed on the fourth movable plate, a fifth movable plate driven by the fourth driving part to move horizontally and linearly, a fifth air cylinder and image acquisition assembly fixed on the fifth movable plate, and an air blowing head driven by the fifth air cylinder to move horizontally and linearly.
Furthermore, the image acquisition assembly is a CCD camera which is provided with a light source and is connected with an upper computer provided with detection software.
Compared with the prior art, the utility model relates to a full automatization shutoff hole detection mechanism that detects a flaw's beneficial effect lies in: the automatic feeding, automatic photographing, automatic judging and automatic rotating discharging of the product are achieved, especially for a heavy engine shell, the operation intensity of operators is greatly reduced, and the plugging hole detection efficiency and the reliability of detection results are improved.
[ description of the drawings ]
Fig. 1 is a schematic structural diagram of an embodiment of the present invention;
fig. 2 is a schematic structural view of the conveying device, the material blocking device and the side positioning device in the embodiment of the present invention;
fig. 3 is a schematic structural view of a jacking rotation device in an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a detection device in an embodiment of the present invention;
FIG. 5 is a schematic view of an installation structure of the image capturing assembly and the blowing head in the embodiment of the present invention;
the figures in the drawings represent:
100, a full-automatic hole plugging flaw detection mechanism;
1, a conveying device, 11 a first driving piece and 12 rollers; 2, a jacking rotating device, 21 a third cylinder, 22 a first movable plate, 23DD motor, 24 supporting plates and 25 positioning blocks; 3 pressing devices, 31 fourth cylinders, 32 second movable plates and 33 pressing plates; 4 detection device, 41 second driving member, 42 third movable plate, 43 third driving member, 44 fourth movable plate, 45 fourth driving member, 46 fifth movable plate, 47 fifth cylinder, 48 image acquisition assembly, 49 blowhead, 410 sixth movable plate, 411 elastic member; 5 a material blocking device, 51 a first cylinder and 52 a material blocking rod; 6 side positioner, 61 second cylinder, 62 locating lever.
[ detailed description ] embodiments
Example (b):
referring to fig. 1 to 5, a full-automatic flaw detection mechanism 100 for plugged holes of the present embodiment includes a conveying device 1, a jacking rotation device 2 for jacking a product to be detected in the conveying device 1 upward and driving the product to rotate, an upper pressing device 3 located above the conveying device 1 and rotating and pressing the upper surface of the product to be detected in cooperation with the jacking rotation device 2, and a detection device 4 capable of performing XYZ three-axis motion and extending into a hole to be detected of the product.
The conveying device 1 comprises a first driving part 11 and a plurality of rollers 12 driven by the first driving part 11 to synchronously rotate, and products to be detected are placed on the rollers 12 and move under the rolling drive of the rollers 12. The rollers 12 are arranged on a rotating shaft, a chain wheel is fixedly arranged at the end part of the rotating shaft, and all the chain wheels are connected with the chain wheel at the rotating end of the first driving part 11 through chains to realize the rotation transmission, so that the synchronous rotation of all the rollers 12 is realized.
The front and the back of the jacking rotating device 2 on the conveying device 1 are provided with material blocking devices 5 for blocking the front and the back of the product, so that on one hand, the product is prevented from continuously moving forward, and the product behind is prevented from colliding; on the other hand, the front and back positions of the product to be detected are limited and positioned. The striker device 5 includes a first cylinder 51 and a striker rod 52 driven by the first cylinder 51 to move up and down.
One side of the conveying device 1, which is positioned at the detection station, is also provided with a side positioning device 6 for positioning the other side of the product. The side positioning device 6 includes a second cylinder 61 and a positioning rod 62 driven by the second cylinder 61 to perform a horizontal linear motion.
The jacking rotary device 2 comprises a third cylinder 21, a first movable plate 22 driven by the third cylinder 21 to move up and down, a DD motor 23 fixed on the first movable plate 22, a support plate 24 driven by the DD motor 23 to rotate, and a plurality of positioning blocks 25 fixed on the support plate 24 to position a product. When the product moves to the position of the jacking and rotating device 2, the product is ejected out of the surface of the conveying device 1 through the third air cylinder 21, and any one side surface of the peripheral side surface of the product can face the detection device 4 through the DD motor 23, so that the flaw detection of all horizontal holes on the peripheral side surface of the product to be detected is realized.
The pressing device 3 includes a fourth cylinder 31, a second plate 32 driven by the fourth cylinder 31 to move up and down, a rotating shaft (not shown) rotatably disposed on the second plate 32, and a pressing plate 33 disposed at an end of the rotating shaft.
In this embodiment, the lower surface of the pressing plate 33 is provided with a rubber pad to avoid rigid contact with the surface of the product. In another embodiment, the end of the rotating shaft 32 is fixedly connected with a connecting plate, the pressing plate 33 is elastically and floatingly connected below the connecting plate through a plurality of elastic members, and the pressing plate 33 is configured to be an up-down elastic floating structure, so that the pressing plate 33 can be effectively prevented from being in rigid contact with the surface of a product.
The detection device 4 comprises a second driving member 41, a third movable plate 42 driven by the second driving member 41 to move parallel to the conveying direction of the conveying device 1, a third driving member 43 fixed on the third movable plate 42, a fourth movable plate 44 driven by the third driving member 43 to move up and down, a fourth driving member 45 fixed on the fourth movable plate 44, a fifth movable plate 46 driven by the fourth driving member 45 to move horizontally and linearly, a fifth air cylinder 47 and an image acquisition assembly 48 fixed on the fifth movable plate 46, and an air blowing head 49 driven by the fifth air cylinder 47 to move horizontally and linearly. The second driving member 41, the third driving member 43, and the fourth driving member 45 may be selected from an electric cylinder, a servo motor, a motor, and the like.
The image acquisition assembly 48 is a CCD camera with a light source electrically or signally connected to an upper computer having detection software installed therein. The image acquisition assembly 48 extends into a hole to be detected through three-module movement, photographs the surface of the hole arm and uploads the photographed image to the upper computer, the upper computer stores the image after naming the bar code, and whether the image is qualified or not is automatically judged through a detection program.
The piston rod end of the fifth cylinder 47 is connected to a sixth movable plate 410, and the blowhead 49 is slidably disposed on the sixth movable plate 410 and pulled by an elastic member 411 to achieve the horizontal elastic floating function. The other end of the elastic element 411 is hung on a fixed seat.
The working principle of the full-automatic plugged hole flaw detection mechanism 100 of the embodiment is as follows: a product to be detected is placed on the conveying device 1 and conveyed to the position above the jacking and rotating device 2 through the rollers, and then the material blocking rod 52 in the material blocking device 5 rises to block the front end and the rear end of the product; the supporting plate 24 in the jacking and rotating device 2 lifts up and down the product to a set height, then the positioning rod 62 in the side positioning device 6 positions one side surface of the product, and simultaneously the pressing plate 33 in the pressing device 3 lowers down and presses the product; the detection device 4 moves through three modules, the blowing head 49 is aligned to a first detection hole to be detected, then the first detection hole is stretched into the detection device to clean the interior of the detection device, oil and water in the hole are blown clean, image detection interference is reduced, and then the image acquisition assembly 48 is stretched into the hole to take a picture; after all the plugged holes of the first detection side face are detected, the supporting plate 24 in the jacking rotating device 2 rotates for a set angle to the next detection side face, and similarly, all the detection holes of the next detection side face are completed by the three modules of movement, the blowing head 49 and the image acquisition assembly 48 together, and the steps are repeated until all the detection holes are detected; then, the positioning, material blocking and pressing devices are retreated, and the supporting plate 24 descends to place the product on the conveying device 1 for outputting and blanking.
The full-automatic plugging hole flaw detection mechanism 100 of the embodiment realizes automatic feeding, automatic photographing, automatic judgment and automatic rotating discharging of products, particularly aims at a heavy engine shell, greatly reduces the operation intensity of operators, and improves the plugging hole detection efficiency and the reliability of detection results.
What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.
Claims (10)
1. The utility model provides a full automatization shutoff hole detection mechanism of detecting a flaw which characterized in that: the device comprises a conveying device, a jacking rotating device, an upper pressing device and a detection device, wherein the jacking rotating device jacks up a product to be detected in the conveying device and drives the product to rotate, the upper pressing device is positioned above the conveying device and matched with the jacking rotating device to rotate and press the upper surface of the product to be detected, and the detection device can perform XYZ three-axis motion and stretch into a hole to be detected of the product.
2. The full-automatic plugged hole flaw detection mechanism of claim 1, characterized in that: the conveying device comprises a first driving part and a plurality of rollers driven by the first driving part to synchronously rotate, and products to be detected are placed on the rollers and are driven by the rollers to move.
3. The full-automatic plugged hole flaw detection mechanism of claim 1, characterized in that: and the conveying device is provided with material blocking devices in the front and at the back of the jacking rotating device and used for blocking the front and back positions of the product.
4. The full-automatic plugged hole flaw detection mechanism of claim 3, characterized in that: the material blocking device comprises a first air cylinder and a material blocking rod driven by the first air cylinder to move up and down.
5. The full-automatic plugged hole flaw detection mechanism of claim 1, characterized in that: and a side positioning device is arranged at the detection station on one side of the conveying device and used for positioning one side of the product.
6. The full-automatic plugged hole flaw detection mechanism of claim 5, characterized in that: the side positioning device comprises a second cylinder and a positioning rod driven by the second cylinder to perform horizontal linear motion.
7. The full-automatic plugged hole flaw detection mechanism of claim 1, characterized in that: the jacking and rotating device comprises a third air cylinder, a first movable plate driven by the third air cylinder to move up and down, a DD motor fixed on the first movable plate, a supporting plate driven by the DD motor to rotate, and a plurality of positioning blocks fixed on the supporting plate and used for positioning a product.
8. The full-automatic plugged hole flaw detection mechanism of claim 1, characterized in that: the upward pressing device comprises a fourth cylinder, a second movable plate driven by the fourth cylinder to move up and down, a rotating shaft rotatably arranged on the second movable plate, and a pressing plate arranged on the rotating shaft.
9. The full-automatic plugged hole flaw detection mechanism of claim 1, characterized in that: the detection device comprises a second driving part, a third movable plate driven by the second driving part to move in parallel with the conveying direction of the conveying device, a third driving part fixed on the third movable plate, a fourth movable plate driven by the third driving part to move up and down, a fourth driving part fixed on the fourth movable plate, a fifth movable plate driven by the fourth driving part to move horizontally and linearly, a fifth air cylinder and image acquisition assembly fixed on the fifth movable plate, and a blowing head driven by the fifth air cylinder to move horizontally and linearly.
10. The full-automatic plugged hole flaw detection mechanism of claim 9, characterized in that: the image acquisition assembly is a CCD camera which is provided with a light source and is connected with an upper computer provided with detection software.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922262733.3U CN211235586U (en) | 2019-12-17 | 2019-12-17 | Full-automatic plugging hole flaw detection mechanism |
| PCT/CN2020/088271 WO2021120493A1 (en) | 2019-12-17 | 2020-04-30 | Fully automatic flaw detection mechanism for plugging holes |
| AU2020101484A AU2020101484A4 (en) | 2019-12-17 | 2020-04-30 | Fully-automatic flaw inspection mechanism for plug holes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922262733.3U CN211235586U (en) | 2019-12-17 | 2019-12-17 | Full-automatic plugging hole flaw detection mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211235586U true CN211235586U (en) | 2020-08-11 |
Family
ID=71925333
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922262733.3U Active CN211235586U (en) | 2019-12-17 | 2019-12-17 | Full-automatic plugging hole flaw detection mechanism |
Country Status (3)
| Country | Link |
|---|---|
| CN (1) | CN211235586U (en) |
| AU (1) | AU2020101484A4 (en) |
| WO (1) | WO2021120493A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115718106B (en) * | 2022-11-25 | 2023-06-23 | 湖南旗滨医药材料科技有限公司 | Automatic flaw detection device and method for rotary pipe and application of automatic flaw detection device and method |
| CN116767810B (en) * | 2023-08-22 | 2023-12-01 | 潍坊特钢集团有限公司 | Billet rotating device |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6567162B2 (en) * | 2001-05-31 | 2003-05-20 | The Regents Of The University Of Michigan | Reconfigurable apparatus and method for inspection during a manufacturing process |
| JP2008026050A (en) * | 2006-07-19 | 2008-02-07 | Ryoei Engineering Kk | Core hole inspection method |
| JP2009257979A (en) * | 2008-04-18 | 2009-11-05 | Japan Aerospace Exploration Agency | Method and device for inspecting inside of hole |
| KR101416394B1 (en) * | 2012-12-17 | 2014-07-09 | 현대자동차 주식회사 | Automatic inspecting system and engine parts |
| CN103776833A (en) * | 2013-11-13 | 2014-05-07 | 浙江吉利控股集团有限公司 | Checking platform with integral revolving and lifting function |
| CN105651782A (en) * | 2015-12-12 | 2016-06-08 | 机械科学研究总院先进制造技术研究中心 | Engine cylinder cover defect automatic detection equipment based on machine vision |
| KR101643691B1 (en) * | 2016-03-31 | 2016-07-28 | 주식회사 케이엠텍 | steel ba11 measuring instrument for vehicle and measuring system using there of |
| KR101882336B1 (en) * | 2017-04-03 | 2018-07-26 | 영화금속 주식회사 | Inspection jig for housing of vehicle |
| CN208350663U (en) * | 2018-07-23 | 2019-01-08 | 内蒙古华唐伟业再生资源有限公司 | A kind of three repacking scaffold tower of hub defect |
-
2019
- 2019-12-17 CN CN201922262733.3U patent/CN211235586U/en active Active
-
2020
- 2020-04-30 AU AU2020101484A patent/AU2020101484A4/en not_active Ceased
- 2020-04-30 WO PCT/CN2020/088271 patent/WO2021120493A1/en active Application Filing
Also Published As
| Publication number | Publication date |
|---|---|
| WO2021120493A1 (en) | 2021-06-24 |
| AU2020101484A4 (en) | 2020-08-27 |
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