CN210753849U - Membrane electrode check out test set - Google Patents

Membrane electrode check out test set Download PDF

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Publication number
CN210753849U
CN210753849U CN201921387466.6U CN201921387466U CN210753849U CN 210753849 U CN210753849 U CN 210753849U CN 201921387466 U CN201921387466 U CN 201921387466U CN 210753849 U CN210753849 U CN 210753849U
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suction plate
support
linear module
cylinder
membrane electrode
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CN201921387466.6U
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赵伟峰
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Foshan Longshen Robot Co Ltd
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Shiyan Longshen Robot Co ltd
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Abstract

The utility model provides a membrane electrode check out test set, including the material loading level, the position below the material loading level is equipped with the waste material level, the position below the waste material level is equipped with the material unloading level, the spaced material placing level that is equipped with under the material loading level; a turntable multi-station working mode is adopted, a movable CCD detection system is carried, a turnover mechanism is matched, and under the condition that one set of detection system is used, the defects on the front side and the back side of the membrane electrode are detected and classified.

Description

Membrane electrode check out test set
Technical Field
The utility model relates to a proton exchange membrane fuel cell field especially relates to a membrane electrode check out test set.
Background
The conventional detection generally adopts a semi-automatic mode of an assembly line, because the film is thin and soft, the film electrode film is manually adsorbed by a manual suction plate, the film is turned over by a multi-suction-plate alternative mode, the defect detection is carried out on the product by matching with a CCD (charge coupled device) detection system, and the product with the defect after the detection is classified. The whole process has low efficiency and large equipment volume, and can not realize large-scale production.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to the not enough of above-mentioned prior art, provide a membrane electrode check out test set, can be quick detect electrode film, degree of automation is high.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a membrane electrode check out test set, including the material loading level, the below position of material loading level is equipped with gets blowing turn-over mechanism, the below position of waste material level is equipped with the material unloading level, the spaced material placing level that is equipped with under the material loading level;
the feeding position comprises a CCD detection mechanism, the CCD detection mechanism comprises a laser marking machine, the laser marking machine is arranged on a first pneumatic sliding table, the first pneumatic sliding table is arranged on a feeding support, and the reciprocating motion of the laser marking machine is realized by driving an air cylinder through an electromagnetic valve under the control of a PLC;
the CCD detection mechanism is installed on one side of the feeding support, the linear module is installed on the other side of the feeding support, the drag chain is installed on the upper surface of the feeding support, and a cable is covered in the drag chain.
Further, the linear module comprises a first linear guide rail, a first sliding block is mounted on the first linear guide rail, a CCD camera is mounted on one side of the first sliding block, a light source support is mounted on the other side of the first sliding block, a light source is mounted on the light source support, and the first sliding block moves back and forth under the control of the PLC through a first servo motor.
Further, the material placing position comprises a circular table, a hollow speed reducing motor is arranged at the center of the bottom surface of the circular table, and the hollow speed reducing motor is connected with a first servo motor; the surface of the circular truncated cone is provided with a laser marking suction plate, a front suction plate, a back suction plate and a turnover suction plate, and the circular truncated cone is divided into four parts by the laser marking suction plate, the front suction plate, the back suction plate and the turnover suction plate; the front suction plate and the back suction plate are symmetrically arranged; the circular truncated cone is driven to rotate by the first servo motor under the control of the PLC.
Further, the material taking, placing and turning mechanism comprises a first linear module, and a movable suction plate is mounted on the first linear module; the turnover mechanism further comprises a second support, the second support is installed on the opposite side of the first linear module, a turnover suction plate is installed on the second support, and the movable suction plate is installed vertically above the turnover suction plate;
the overturning suction plate is connected with the servo eccentric rotating mechanism, the servo eccentric rotating mechanism is connected with the second sliding block, the end part of the second sliding block is provided with a jacking cylinder, and the jacking cylinder is controlled by an electromagnetic valve under the control of the PLC to realize the reciprocating motion of the overturning suction plate along the linear direction.
Furthermore, the feeding position comprises a third support, one end of the third support is connected with the Y-axis linear module through a first sliding table air cylinder, a displacement suction plate is arranged at the lower end of the Y-axis linear module, and the displacement suction plate is connected with the Y-axis linear module through a sliding arm and a rotary air cylinder on the sliding arm; the third support is connected with the X-axis linear module through a second servo motor; the rotating cylinder is controlled by an electromagnetic valve under the control of a PLC (programmable logic controller) to realize the rotation of the displacement suction plate; and the first sliding table cylinder and the sliding arm are controlled by a solenoid valve under the control of a PLC (programmable logic controller) to realize the movement of the X axis and the Y axis of the third support.
Further, the material level of unloading includes the cylinder, the cylinder is installed along the direction of Y axle, on install the pneumatic slip table of second, install in proper order on the pneumatic slip table of second and connect the material suction disc.
The utility model has the advantages that: a turntable multi-station working mode is adopted, a movable CCD detection system is carried, a turnover mechanism is matched, and under the condition that one set of detection system is used, the defects on the front side and the back side of the membrane electrode are detected and classified.
1) The laser marking mechanism consists of a laser marking machine and a pneumatic sliding table, the laser marking machine is fixed on a sliding plate of the pneumatic sliding table, the PLC control system controls the cylinder sliding table to drive the laser marking machine to move, and the mechanical arm can be ensured not to interfere with the laser marking machine when the mechanical arm carries out feeding on the membrane electrode. The laser marking machine control system can automatically generate a unique two-dimensional code mark to a product and upload two-dimensional code information to an upper computer;
2) CCD camera, light source are fixed on sharp module slide, wholly can realize visual system's accurate removal under PLC control system's control. The CCD light source is fixed on the light source support, the light source support is a multi-link mechanism, the irradiation angle of the light source can be adjusted through the multi-link mechanism, and the normal operation of the CCD camera is guaranteed. The CCD detection system automatically judges defects by scanning products to be detected and synthesizing an integral image. And after the product is detected, transmitting the detected data into an MES (manufacturing execution system) of the upper computer, and storing the detected data through the MES and associating the detected data with the marked two-dimensional code information. If the product has defects, the CCD detection system feeds back information to the PLC control system. The flaw detection of the front and back surfaces is realized by using a set of vision system;
3) the overturning suction plate is of a central cavity structure, micropores are densely distributed on the suction surface of the suction plate and are communicated with the cavity of the suction plate, and the suction plate is vacuumized by a vacuum pump to form internal negative pressure so as to realize the adsorption of the membrane electrode film;
4) the Y-axis linear module and the X-axis linear module can enable the displacement suction plate to move along the X-axis or Y-axis direction, so that interference with other mechanisms in the blanking process is prevented; the PLC control system controls the linear module to move according to the product information fed back by the CCD detection mechanism, and the linear module moves to the upper side of the waste material box to place the defective product into the waste material box under the condition that the product has the defect. And under the condition that the product has no defect, the membrane electrode is moved to the position above the blanking sliding table, and the normal product is placed on the suction plate to complete blanking of the membrane electrode and removal of unqualified products.
Drawings
FIG. 1 is a schematic structural diagram of a membrane electrode detection apparatus;
FIG. 2 is a schematic structural diagram of a laser marker;
FIG. 3 is a schematic structural diagram of a CCD detection mechanism;
FIG. 4 is a schematic structural diagram of the turn-over mechanism;
FIG. 5 is a schematic view of the blanking position;
FIG. 6 is a schematic view of a material placement position;
FIG. 7 is a schematic structural view of a blanking slide table;
fig. 8 is a schematic structural diagram of the material receiving sliding table.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
Referring to fig. 1 to 8, a membrane electrode detection device includes a loading position 1, a waste position is arranged below the loading position 1, a discharging position 3 is arranged below the waste position, and a placing position 4 is arranged at intervals right below the loading position 1;
the feeding level 1 comprises a CCD detection mechanism, the CCD detection mechanism comprises a laser marking machine 101, the laser marking machine 101 is installed on a first pneumatic sliding table 102, the first pneumatic sliding table 102 is installed on a feeding support 103, and a cylinder is driven by an electromagnetic valve under the control of a PLC to realize the reciprocating motion of the laser marking machine 101;
wherein, first pneumatic slip table 102 sets up along the Y axle direction, and PLC control solenoid valve drives cylinder and first pneumatic slip table 102 to realize laser marker 101 along the direction reciprocating motion of Y axle.
The CCD detection mechanism is installed on one side of the feeding support 103, the linear module 104 is installed on the other side of the feeding support 103, the drag chain 105 is installed on the upper surface of the feeding support 103, and a cable is wrapped in the drag chain 105.
The drag chain 105 can reciprocate together with the linear module 104, and the cable in the drag chain 105 can be protected from being worn.
The linear module 104 comprises a first linear guide rail 106, a first slider 107 is mounted on the first linear guide rail 106, a CCD camera 108 is mounted on one side of the first slider 107, a light source bracket 109 is mounted on the other side of the first slider 107, a light source 1011 is mounted on the light source bracket 109, and the reciprocating motion of the first slider 107 is realized by driving an air cylinder through an electromagnetic valve under the control of a PLC.
The PLC controls the electromagnetic valve to drive the air cylinder to realize the reciprocating motion of the first sliding block 107 and the CCD camera 108 along the Y-axis direction; reasonable in design, and CCD camera 108 and laser marker 101 mutual noninterference, intelligent degree is high.
When the CCD camera 108 moves to one end of the Y axis, the CCD camera 108 performs photographing detection on the front suction plate 405;
when the CCD camera 108 moves to the other end of the Y-axis, the back surface suction plate 406 is subjected to photo detection by the CCD camera 108.
Further, the front surface suction plate 405 and the back surface suction plate 406 are sequentially provided along the direction of the Y axis;
the material placing position 4 comprises a circular truncated cone 401, a hollow speed reducing motor 402 is arranged at the center of the bottom surface of the circular truncated cone 401, and the hollow speed reducing motor 402 is connected with a first servo motor 403; the surface of the circular truncated cone 401 is provided with a laser marking suction plate 404, a front suction plate 405, a back suction plate 406 and a turnover suction plate 407, and the laser marking suction plate 404, the front suction plate 405, the back suction plate 406 and the turnover suction plate 407 divide the circular truncated cone 401 into four equal parts; the front suction plate 405 and the back suction plate 406 are symmetrically arranged; the circular table 401 is driven to rotate by the first servo motor 403 under the control of the PLC.
The laser marking suction plate 404 is arranged right below the laser marking machine 101, and is provided with a reverse suction plate 406, a turn-over suction plate 407 and a front suction plate 405 in sequence clockwise; the included angles among the four suction plates are all 90 degrees; further, the laser marking suction plate 404 and the reverse suction plate 407 are disposed along the direction of the X axis, and the obverse suction plate 405 and the reverse suction plate 406 are disposed along the direction of the Y axis.
The electrode film is firstly subjected to laser marking, then front detection, turning, back detection and finally blanking. The functions corresponding to the suction plates are realized by rotating the circular truncated cone 401, and the intelligent degree is high.
The waste material position 2 comprises a material taking and placing turnover mechanism, the turnover mechanism comprises a first linear module 201, and a movable suction plate 207 is mounted on the first linear module 201; the turn-over mechanism further comprises a second bracket 202, the second bracket 202 is installed on the opposite side of the first linear module 201, the second bracket 202 is provided with a turn-over suction plate 203, and the moving suction plate 207 is installed vertically above the turn-over suction plate 203;
the overturning suction plate 203 is connected with a servo eccentric rotating motor 204, the servo eccentric rotating motor 204 is connected with a second sliding block 205, a jacking cylinder 206 is installed at the end part of the second sliding block 205, and the jacking cylinder 206 is driven by an electromagnetic valve under the control of a PLC to realize the reciprocating motion of the overturning suction plate 203 along the linear direction.
Firstly, the overturning suction plate 203 sucks the electrode film on the overturning suction plate 407, and the PLC controls the servo eccentric rotating motor 204 to rotate 180 degrees, so that the motor film is turned from one surface to the other surface;
then, the PLC controls the solenoid valve to drive the jacking cylinder 206 to move upward along the vertical direction, so that the inverted suction plate 203 contacts with the movable suction plate 207, and after the movable suction plate 207 sucks the electrode film, the inverted suction plate 203 rotates by 90 degrees, so as to make the electrode film contact with the inverted suction plate 407 for the purpose of moving down and moving away of the movable suction plate 207, and after the movable suction plate 207 moves down, so as to complete the inversion of the electrode film.
Rotating the circular table 401 to enable the turned-over electrode film to enter a back suction plate 406 to complete back detection;
the shift suction plate 305 is moved to a position right above the back suction plate 406 by the Y-axis linear module 303 and the X-axis linear module 307, and the rotary cylinder 304 is rotated to make the shift suction plate 305 correspond to the back suction plate 406, so that the shift suction plate 305 can suck the electrode film on the back suction plate 406, and the shift suction plate 305 is moved to a predetermined position.
The blanking position 3 comprises a third support 301, one end of the third support 301 is connected with a Y-axis linear module 303 through a first sliding table cylinder 302, a displacement suction plate 305 is arranged at the lower end of the Y-axis linear module 303, and the displacement suction plate 305 is connected with the Y-axis linear module 303 through a sliding arm 304 and a rotary cylinder 308 on the sliding arm 304; the third bracket 301 is connected with an X-axis linear module 307 through a second servo motor 306; the rotation of the displacement suction plate 305 is realized by controlling the rotary cylinder 308 through an electromagnetic valve under the control of a PLC; the first sliding table cylinder 302 and the sliding arm 304 are controlled by an electromagnetic valve under the control of a PLC (programmable logic controller) to realize the movement of the X axis and the Y axis of the third bracket 301.
The lower material level 3 includes cylinder 501, cylinder 501 is installed along the direction of Y axle, install the pneumatic slip table of second 502 on the cylinder 501, install in proper order on the pneumatic slip table of second 502 and connect material suction disc 503.
Wherein, the suction plates are connected with an air extractor through air pipes, thereby completing the suction of the electrode film.
A membrane electrode detection apparatus comprising the following method of operation:
s1, enabling the electrode film to be placed on the laser marking suction plate 404, enabling the first pneumatic sliding table 102 to drive the laser marking machine 101 to move to the laser marking suction plate 404, enabling the laser marking machine 101 to automatically produce unique two-dimensional code marks on the electrode film, and uploading two-dimensional code information to an upper computer;
s2, the first servo motor 403 drives the circular table 401 to rotate to the front suction plate 405, the first slide block 107 drives the CCD camera 108 to move, the electrode film is scanned and an integral image is synthesized, flaws are automatically judged, detected data are transmitted to an MES system of an upper computer after products are detected, and the CCD detection mechanism feeds information back to the PLC control system;
s3, the first servo motor 403 drives the circular table 401 to rotate to the turnover suction plate 407, and the servo eccentric rotating motor 204 drives the turnover suction plate 203 to turn 180 degrees; the jacking cylinder 206 drives the overturning suction plate 203 to ascend to be in contact with the movable suction plate 207, and the movable suction plate 207 sucks the electrode film;
the servo eccentric rotating motor 204 drives the overturning suction plate 203 to overturn by 90 degrees, the movable suction plate 207 slides along the first linear module 201 to be in contact with the overturning suction plate 407, the movable suction plate 207 is deflated, and the overturning suction plate 407 sucks air, so that the electrode film is sucked;
s4, the first servo motor 403 drives the circular table 401 to rotate to the reverse side suction plate 406, the first slide block 107 drives the CCD camera 108 to move, a motor film is scanned and an integral image is synthesized, flaws are automatically judged, detected data are transmitted to an MES system of an upper computer after products are detected, and the CCD detection mechanism feeds information back to a PLC control system;
s5, the first sliding table cylinder 302 or the second servo motor 306 drives the shifting suction plate 305 to slide along the Y-axis linear module 303 or the X-axis linear module 307, so that the shifting suction plate 305 contacts with the back suction plate 406;
s6, when the CCD camera 108 detects that the electrode film is unqualified, the displacement suction plate 305 moves the unqualified electrode film to a scrap position along the Y-axis linear module 303 or the X-axis linear module 307;
when the electrode film is detected to be qualified by the CCD camera 108, the shift suction plate 305 moves the qualified electrode film to the blanking sliding table 503 along the Y-axis linear module 303 or the X-axis linear module 307, and moves to the material receiving sliding table 504 through a second linear guide rail. Wherein the CCD camera 108 is a 2.5D line scan camera.
The above-mentioned embodiments only express the embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (6)

1. A membrane electrode detection apparatus, characterized by: the automatic material feeding device comprises a material feeding position (1), a material taking and placing turn-over mechanism (2) is arranged below the material feeding position (1), a material discharging position (3) is arranged below a waste material position, and material placing positions (4) are arranged under the material feeding position (1) at intervals;
the feeding level (1) comprises a CCD detection mechanism, the CCD detection mechanism comprises a laser marking machine (101), the laser marking machine (101) is installed on a first pneumatic sliding table (102), the first pneumatic sliding table (102) is installed on a feeding support (103), and the reciprocating motion of the laser marking machine (101) is realized by driving an air cylinder through an electromagnetic valve under the control of a PLC;
the CCD detection mechanism is installed on one side of the feeding support (103), the linear module (104) is installed on the other side of the feeding support (103), the drag chain (105) is installed on the upper surface of the feeding support (103), and a cable is covered in the drag chain (105).
2. The membrane electrode test device of claim 1, wherein: linear module (104) includes first linear guide (106), install first slider (107) on first linear guide (106), CCD camera (108) are installed to one side of first slider (107), light source support (109) are installed to the opposite side of first slider (107), install light source (1011) on light source support (109), realize through a servo motor under PLC's control the back and forth movement of first slider (107).
3. The membrane electrode detection device of claim 2, wherein: the material placing position (4) comprises a circular truncated cone (401), a hollow speed reducing motor (402) is arranged at the center of the bottom surface of the circular truncated cone (401), and the hollow speed reducing motor (402) is connected with a first servo motor (403); the surface of the round table (401) is provided with a laser marking suction plate (404), a front suction plate (405), a back suction plate (406) and a turnover suction plate (407), and the laser marking suction plate (404), the front suction plate (405), the back suction plate (406) and the turnover suction plate (407) divide the round table (401) into four equal parts; the front suction plate (405) and the back suction plate (406) are symmetrically arranged; the circular table (401) is driven to rotate by the first servo motor (403) under the control of the PLC.
4. The membrane electrode assay device of claim 3, wherein: the material taking and placing turn-over mechanism (2) comprises a first linear module (201), and a movable suction plate (207) is mounted on the first linear module (201); the turn-over mechanism further comprises a second support (202), the second support (202) is installed on the opposite side of the first linear module (201), a turn-over suction plate (203) is installed on the second support (202), and the moving suction plate (207) is installed vertically above the turn-over suction plate (203);
the overturning suction plate (203) is connected with a servo eccentric rotating mechanism (204), the servo eccentric rotating mechanism (204) is connected with a second sliding block (205), a jacking cylinder (206) is installed at the end part of the second sliding block (205), and the jacking cylinder (206) is controlled by an electromagnetic valve under the control of a PLC (programmable logic controller) to realize the reciprocating motion of the overturning suction plate (203) along the linear direction.
5. The membrane electrode assay device of claim 4, wherein: the blanking level (3) comprises a third support (301), one end of the third support (301) is connected with a Y-axis linear module (303) through a first sliding table cylinder (302), a displacement suction plate (305) is arranged at the lower end of the Y-axis linear module (303), and the displacement suction plate (305) is connected with the Y-axis linear module (303) through a sliding arm (304) and a rotary cylinder (308) on the sliding arm (304); the third bracket (301) is connected with the X-axis linear module (307) through a second servo motor (306); the rotary air cylinder (308) is controlled by an electromagnetic valve under the control of a PLC (programmable logic controller) to realize the rotation of the displacement suction plate (305); and the first sliding table cylinder (302) and the sliding arm (304) are controlled by an electromagnetic valve under the control of a PLC (programmable logic controller) to realize the movement of the X axis and the Y axis of the third support (301).
6. The membrane electrode assay device of claim 5, wherein: lower material level (3) include cylinder (501), cylinder (501) are installed along the direction of Y axle, install second pneumatic slip table (502) on cylinder (501), install in proper order on second pneumatic slip table (502) and connect material suction disc (503).
CN201921387466.6U 2019-08-23 2019-08-23 Membrane electrode check out test set Active CN210753849U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110369306A (en) * 2019-08-23 2019-10-25 十堰隆深机器人有限公司 A kind of membrane electrode detection device
CN115326834A (en) * 2022-10-13 2022-11-11 广州超音速自动化科技股份有限公司 Aluminum shell inspection method and equipment
CN115351010A (en) * 2022-08-31 2022-11-18 华工法利莱切焊系统工程有限公司 Laser clearing system and method for lithium battery cell insulation protective film
CN116412763A (en) * 2023-05-10 2023-07-11 东莞市兆丰精密仪器有限公司 Detection device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110369306A (en) * 2019-08-23 2019-10-25 十堰隆深机器人有限公司 A kind of membrane electrode detection device
CN110369306B (en) * 2019-08-23 2023-10-13 湖南隆深氢能科技有限公司 Membrane electrode detection equipment
CN115351010A (en) * 2022-08-31 2022-11-18 华工法利莱切焊系统工程有限公司 Laser clearing system and method for lithium battery cell insulation protective film
CN115351010B (en) * 2022-08-31 2024-02-20 华工法利莱切焊系统工程有限公司 Laser cleaning system and method for insulating protective film of lithium battery cell
CN115326834A (en) * 2022-10-13 2022-11-11 广州超音速自动化科技股份有限公司 Aluminum shell inspection method and equipment
CN116412763A (en) * 2023-05-10 2023-07-11 东莞市兆丰精密仪器有限公司 Detection device

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Effective date of registration: 20220407

Address after: 528000 first floor and second floor of plant 2, Songchuan, No. 3, Huanzhen East Road, Guanglong Industrial Park, Chihua community, Chencun Town, Shunde District, Foshan City, Guangdong Province (residence declaration)

Patentee after: FOSHAN LONGSHEN ROBOT Co.,Ltd.

Address before: 442000 No.88 Daling Road, Zhangwan District, Shiyan City, Hubei Province

Patentee before: Shiyan Longshen Robot Co.,Ltd.