CN211192400U - Motor stator material loading glues tin device - Google Patents

Abstract

The utility model discloses a motor stator material loading glues tin device, including feed mechanism, fixture, conveying mechanism, glue tin mechanism and workstation, install fixture, conveying mechanism and glue tin mechanism on the workstation, conveying mechanism is located feed mechanism's one end, be provided with fixture between feed mechanism and the conveying mechanism, along be provided with on conveying mechanism's the direction of delivery and glue tin mechanism. The utility model discloses a feed mechanism transports the stator, snatchs through fixture to the stator on the feed mechanism, snatchs to conveying mechanism, and conveying mechanism carries the stator to gluing tin mechanism to accomplish stator automatic feeding, improved motor stator's assembly efficiency.

Description

Motor stator material loading glues tin device

Technical Field

The utility model belongs to the technical field of the motor, especially, relate to a motor stator material loading glues tin device.

Background

The motor is an electromagnetic device which realizes electric energy conversion or transmission according to an electromagnetic induction law. The structure of the motor mainly comprises a stator, a rotor and other accessories, wherein a stator core is a part of a magnetic circuit of the motor, and a stator winding is arranged on the stator core to generate a rotating magnetic field; the rotor core is also part of the magnetic circuit of the machine, and rotor windings are placed in the core slots to form an electromagnetic torque to rotate the motor.

Before soldering tin on the motor stator, the following steps are required: the operator directly uses the soldering iron and the tin wire to tin the stator terminal part, and at the moment, the operator needs to hold the tin wire and the soldering iron by both hands continuously until the tin soldering operation is finished. In this way, the operator must use the soldering iron, which is cumbersome and time consuming. The traditional tin coating device does not carry out tin scraping operation, thereby wasting a large amount of tin liquid and polluting the operation environment. Meanwhile, the feeding mode of the tin feeding device adopts manual feeding, and the manual feeding has many defects, such as low feeding efficiency, high error probability, high manual labor intensity and high cost. Therefore, an urgent need exists for a motor stator feeding and tin-adhering device.

SUMMERY OF THE UTILITY MODEL

To the problem that exists among the above-mentioned prior art, the utility model aims to provide a motor stator material loading glues tin device.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a motor stator material loading glues tin device, includes feed mechanism, fixture, conveying mechanism, glues tin mechanism and workstation, install fixture, conveying mechanism and glue tin mechanism on the workstation, conveying mechanism is located feed mechanism's one end, be provided with fixture between feed mechanism and the conveying mechanism, along be provided with on conveying mechanism's the direction of delivery and glue tin mechanism.

Preferably, feed mechanism includes first conveyer belt, driving pulley and driving pulley, first conveyer belt is around between driving pulley and driving pulley, the driving pulley suit is on the driving shaft, the both ends of driving shaft are fixed on first curb plate through the bearing respectively, an axle head and the output shaft of first gear box of driving shaft, the input shaft of first gear box and the output shaft of first motor are connected, first gear box is fixed on first curb plate, the driving pulley suit is on the transmission shaft.

Preferably, an infrared sensor is arranged at one end of the feeding mechanism and connected with a P L C controller.

Preferably, fixture includes two first manipulators, every first manipulator is fixed respectively on the mounting panel that corresponds, every the mounting panel top is provided with the slip table cylinder that corresponds, the mounting panel with the slip table of slip table cylinder is connected, the mounting panel with the gusset plate is still installed between the slip table of slip table cylinder, the slip table cylinder is fixed on first movable plate, first movable plate is fixed on the slider of first linear module, first linear module top is provided with the tow chain frame, install the tow chain on the tow chain frame.

Preferably, conveying mechanism includes second linear module and carrier, be equipped with the carrier mounting panel on the slider of second linear module, the interval is provided with four carriers on the carrier mounting panel, the carrier includes four reference columns, forms the draw-in groove between four reference columns.

Preferably, glue tin mechanism and include scaling powder groove, second manipulator, scrape tin mechanism, drive the Y axle moving mechanism and the drive that the second manipulator removed along Y axle direction the Z axle moving mechanism that the second manipulator removed along Z axle direction, Z axle moving mechanism includes the second motor, the second motor passes through the motor support frame to be fixed on the roof, the round hole has been seted up on the roof, the round hole that the output of second motor passed the roof is connected with ball screw's one end, ball screw's the other end passes the deflector and is connected with the screw-nut on the second bottom plate, be provided with the bush that can supply ball screw to run through on the deflector, the lower surface of roof and the top fixed connection of guide arm.

Preferably, the tin scraping mechanism comprises a tin melting box, a limiting plate is arranged on the right side of the tin melting box, the limiting plate is fixed on a third support, two first sliding rails arranged in parallel are mounted on the side face of the limiting plate, and two first sliding blocks are arranged on the first sliding rails in a sliding mode.

Preferably, two install the second movable plate between the first slider, the second movable plate is connected with the piston rod of first cylinder, first cylinder is fixed on the limiting plate, install the diaphragm on the second movable plate, install the second slide rail on the diaphragm, it is provided with the second slider to slide on the second slide rail, be fixed with the connecting plate on the second slider.

Compared with the prior art, the motor stator feeding and tin adhering device provided by the utility model has the advantages that the stator is firstly respectively immersed into the scaling powder groove and the tin melting box, and then the redundant tin liquid on the stator is scraped off, so that the automatic tin feeding of the stator is completed, and the assembly efficiency of the motor stator is improved; the utility model discloses a feed mechanism transports the stator, snatchs through fixture to the stator on the feed mechanism, snatchs to conveying mechanism, and conveying mechanism carries the stator to gluing tin mechanism to accomplish stator automatic feeding, improved motor stator's assembly efficiency.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description, do not constitute a limitation of the invention, in which:

fig. 1 is a schematic structural view of a motor stator feeding and tin-adhering device of the present invention;

FIG. 2 is a schematic structural view of a clamping mechanism of the present invention;

FIG. 3 is an enlarged view taken at A in FIG. 1;

FIG. 4 is an enlarged view of FIG. 1 at B;

FIG. 5 is a schematic structural view of a tin-adhering mechanism of the present invention;

fig. 6 is a side view of the tin-adhering mechanism of the present invention;

fig. 7 is a side view of the tin scraping mechanism of the present invention;

fig. 8 is a perspective view of the tin scraping mechanism of the present invention.

In the figure: 1. a feeding mechanism; 101. a first conveyor belt; 102. a driving pulley; 103. a drive pulley; 104. a drive shaft; 105. a first side plate; 106. a first motor; 107. a first gear case; 108. a drive shaft; 109. a first bracket; 2. a clamping mechanism; 201. a first manipulator; 202. mounting a plate; 203. A sliding table cylinder; 204. a first moving plate; 205. a first linear module; 206. a second bracket; 207. a drag chain; 208. a reinforcing plate; 209. a drag chain frame; 3. a conveying mechanism; 301. a second linear module; 302. a positioning column; 303. a carrier mounting plate; 4. a tin adhering mechanism; 41. a flux groove; 42. a second manipulator; 43. a tin scraping mechanism; 4301. a tin melting box; 4302. a limiting plate; 4303. a third support; 4304. a first slide rail; 4305. a first slider; 4306. a second moving plate; 4307. a first cylinder; 4308. a transverse plate; 4309. a second slide rail; 4310. a second slider; 4311. a connecting plate; 4312. a bracket; 4313. a first base plate; 4314. a support pillar; 4315. a first support plate; 4316. a second cylinder; 4317. a first cylinder mounting plate; 4318. a third cylinder; 4319. pushing the plate; 4320. a squeegee; 4321. a guide post; 4322. A sleeve; 4323. a buffer; 4324. a limiting groove; 4325. a limiting rod; 44. a Y-axis moving mechanism; 4401. a second support plate; 4402. a third linear module; 4403. cushion blocks; 4404. a third slider; 4405. a third slide rail; 4406. a third support plate; 4407. a fourth support plate; 4408. a column; 45. A Z-axis moving mechanism; 4501. a second motor; 4502. a motor support frame; 4503. a top plate; 4504. a ball screw; 4505. a guide plate; 4506. a second base plate; 4507. a bushing; 4508. a guide bar; 4509. a sleeve; 4510. fixing the rod; 4511. a second cylinder mounting plate; 4512. a rotating cylinder; 4513. rotating the rod; 4514. a manipulator mounting plate; 5. a work bench.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

It should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly. The utility model discloses in to the left right direction be X axle direction, and the front and back direction is Y axle direction, and the upper and lower direction is Z axle direction.

The description in the present application relating to "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying any relative importance or implicit indication of the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.

Referring to the drawings, the present invention provides a technical solution: the utility model provides a motor stator material loading glues tin device, includes feed mechanism 1, fixture 2, conveying mechanism 3, glues tin mechanism 4 and workstation 5, install fixture 2, conveying mechanism 3 and glue tin mechanism 4 on the workstation 5, conveying mechanism 3 is located feed mechanism 1's one end, be provided with fixture 2 between feed mechanism 1 and the conveying mechanism 3, along be provided with on conveying mechanism 3's the direction of delivery and glue tin mechanism 4.

The feeding mechanism 1 in this embodiment includes a first conveying belt 101, a driving pulley 102 and a driving pulley 103, the first conveying belt 101 is wound between the driving pulley 102 and the driving pulley 103, the driving pulley 102 is sleeved on a driving shaft 104, two ends of the driving shaft 104 are respectively fixed on a first side plate 105 through bearings, one shaft end of the driving shaft 104 is connected with an output shaft of a first gear box 107, an input shaft of the first gear box 107 is connected with an output shaft of a first motor 106, the first gear box 107 is fixed on the first side plate 105, the driving pulley 103 is sleeved on a driving shaft 108, two ends of the driving shaft 108 are respectively fixed at the other end of the first side plate 105 through bearings, and the first side plate 105 is supported by a first support 109.

One end of feed mechanism 1 is provided with infrared sensor, infrared sensor is located fixture 2's below, infrared sensor is used for detecting stator on the first conveyer belt 101, infrared sensor is connected with the P L C controller, the P L C controller is connected with feed mechanism 1, fixture 2, conveying mechanism 3 and glue tin mechanism 4 respectively, with control feed mechanism 1, fixture 2, conveying mechanism 3 and glue tin mechanism 4 work.

In this embodiment, the clamping mechanism 2 includes two first manipulators 201, each first manipulator 201 is fixed respectively on the corresponding mounting panel 202, every the mounting panel 202 top is provided with the corresponding slip table cylinder 203, the mounting panel 202 with the slip table of slip table cylinder 203 is connected, the mounting panel 202 with still install reinforcing plate 208 between the slip table of slip table cylinder 203, the slip table cylinder 203 is fixed on first movable plate 204, first movable plate 204 is fixed on the slider of first linear module 205, on the fixed second support 206 of first linear module 205, the second support 206 is installed on workstation 5. The top of the first linear module 205 is provided with a drag chain frame 209, and a drag chain 207 is installed on the drag chain frame 209.

Conveying mechanism 3 in this embodiment includes second linear module 301 and carrier, be equipped with carrier mounting panel 303 on the slider of second linear module 301, the interval is provided with four carriers on the carrier mounting panel 303, the carrier includes four reference columns 302, forms the draw-in groove between four reference columns 302, the draw-in groove is used for the joint stator.

The tin adhering mechanism 4 in this embodiment includes a flux groove 41, a second manipulator 42, a tin scraping mechanism 43, a Y-axis moving mechanism 44 for driving the second manipulator 42 to move along a Y-axis direction, and a Z-axis moving mechanism 45 for driving the second manipulator 42 to move along a Z-axis direction, the Z-axis moving mechanism 45 includes a second motor 4501, the second motor 4501 is fixed on a top plate 4503 through a motor support frame 4502, a circular hole is formed in the top plate 4503, an output end of the second motor 4501 passes through the circular hole of the top plate 4503 to be connected with one end of a ball screw 4504, the other end of the ball screw 4504 passes through a guide plate 4505 to be connected with a screw nut on a second bottom plate 4506, a bushing 4507 for the ball screw 4504 to pass through is arranged on the guide plate 4505, a lower surface of the top plate 4503 is fixedly connected with a top end of a guide rod 4508, a lower end of the guide rod 4508 passes through the guide plate 4505 to be fixedly connected with the, a sleeve 4509 through which the guide rod 4508 passes is provided on the guide plate 4505. And the soldering flux is placed in the soldering flux groove 41.

The Y-axis moving mechanism 44 in this embodiment includes a second support plate 4401, the bottom of the second support plate 4401 is connected to four fixing rods 4510, the bottom end of the fixing rods 4510 is fixedly connected to the upper surface of the guide plate 4505, one end of the second support plate 4401 is fixed to the slider of the third linear module 4402, the other end of the second support plate 4401 is fixed to the cushion block 4403, the cushion block 4403 is fixed to the third slider 4404, the third slider 4404 is slidably disposed on the third slide rail 4405, the third slide rail 4405 is fixed to the third support plate 4406, and the third support plate 4406 is fixed to the workbench 5 through the upright column 4408.

The third linear module 4402 in this embodiment is fixed to the fourth supporting plate 4407, and the fourth supporting plate 4407 is fixed to the workbench 5 through the vertical column 4408.

In this embodiment, first cylinder mounting plates 4511 are respectively disposed at two ends of the lower surface of the second base plate 4506, a rotary cylinder 4512 is mounted on each side of the two first cylinder mounting plates 4511, an output end of the rotary cylinder 4512 penetrates through the first cylinder mounting plate 4511 to be connected to a rotary rod 4513, the rotary rod 4513 is fixedly connected to a manipulator mounting plate 4514, and a second manipulator 42 is fixed on the manipulator mounting plate 4514.

The tin scraping mechanism 43 in this embodiment includes a tin melting box 4301, a limiting plate 4302 is disposed on the right side of the tin melting box 4301, the limiting plate 4302 is fixed on the third support 4303, two first sliding rails 4304 arranged in parallel are mounted on the side surface of the limiting plate 4302, first sliding blocks 4305 are slidably arranged on the two first sliding rails 4304, a second moving plate 4306 is mounted between the two first sliding blocks 4305, the second moving plate 4306 is connected with a piston rod of a first cylinder 4307, the first cylinder 4307 is fixed on a limiting plate 4302, a transverse plate 4308 is installed on the second moving plate 4306, a second sliding rail 4309 is installed on the transverse plate 4308, a second sliding block 4310 is slidably arranged on the second sliding rail 4309, a connecting plate 4311 is fixed on the second sliding block 4310, a bracket 4312 extends from one end of the connecting plate 4311 in the direction of the tin melting box 4301, and molten tin is placed in the tin melting box 4301.

The rear side of the molten tin box 4301 in this embodiment is provided with a first bottom plate 4313, the first bottom plate 4313 is provided with four support columns 4314, the top end of each support column 4314 is fixed with a first support plate 4315, the bottom of the first support plate 4315 is provided with a second cylinder 4316, a piston rod of the second cylinder 4316 passes through the first support plate 4315 to be connected with a second cylinder mounting plate 4317, the second cylinder mounting plate 4317 is provided with a third cylinder 4318, a piston rod of the third cylinder 4318 is connected with a push plate 4319, and one end of the push plate 4319 is hinged with a scraper 4320.

In this embodiment, four guide posts 4321 are disposed at the bottom of the second cylinder mounting plate 4317, four sleeves 4322 are disposed on the first support plate 4315, and the guide posts 4321 penetrate through the sleeves 4322 to connect with the first support plate 4315.

The upper end of the limiting plate 4302 in this embodiment is provided with a buffer 4323, the limiting plate 4302 is provided with a limiting groove 4324, the other end of the connecting plate 4311 extends to a limiting rod 4325, and the limiting rod 4325 extends to the limiting groove 4324.

The working principle and the use flow of the present invention are that, when in use, a stator is manually placed on a first conveyor belt 101, a first motor 106 is started, a driving shaft 104 and a driving belt pulley 102 are driven to rotate by gear box transmission, the driving belt pulley 102 is connected with a driving belt pulley 103 through the first conveyor belt 101, so as to drive the stator placed on the first conveyor belt 101 to move along the direction of the first conveyor belt 101, when the stator is conveyed to the tail end of a feeding mechanism 1, an infrared sensor senses a signal and sends a signal to a P L C controller, the P L C controller sends a control signal to control the action of a first linear module 205, the first linear module 205 drives a first moving plate 204 and a first manipulator 201 installed on a first manipulator 204 to move, then the first manipulator 201 drives the first manipulator 201 to move downwards to the stator through a sliding table cylinder 203, the first manipulator 201 acts to clamp the stator, the first manipulator 205 drives the first manipulator 205 and the stator to move to a carrier through a sliding cylinder 4342 to move around a second cylinder 4342, a sliding cylinder 4342 to move a stator 4342 and a second manipulator 4342 to move around a stator rack 434, a stator rack 4342 to move a stator 4342, a rack 434 to move a stator to move a rack 434 to move a rack to move a rack 434 to move a rack to move a rack to move a rack 434 to move a rack.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides a motor stator material loading glues tin device, includes feed mechanism (1), fixture (2), conveying mechanism (3), glues tin mechanism (4) and workstation (5), its characterized in that: install fixture (2), conveying mechanism (3) and glue tin mechanism (4) on workstation (5), conveying mechanism (3) are located the one end of feed mechanism (1), be provided with fixture (2) between feed mechanism (1) and conveying mechanism (3), along be provided with on conveying mechanism's (3) the direction of delivery and glue tin mechanism (4).

2. The motor stator feeding and tin adhering device of claim 1, wherein: the feeding mechanism (1) comprises a first conveying belt (101), a driving belt wheel (102) and a transmission belt wheel (103), wherein the first conveying belt (101) is wound between the driving belt wheel (102) and the transmission belt wheel (103), the driving belt wheel (102) is sleeved on a driving shaft (104), two ends of the driving shaft (104) are fixed on a first side plate (105) through bearings respectively, one shaft end of the driving shaft (104) is connected with an output shaft of a first gear box (107), an input shaft of the first gear box (107) is connected with an output shaft of a first motor (106), the first gear box (107) is fixed on the first side plate (105), and the transmission belt wheel (103) is sleeved on a transmission shaft (108).

3. The motor stator feeding and tin adhering device is characterized in that an infrared sensor is arranged at one end of the feeding mechanism (1) and connected with a P L C controller.

4. The motor stator feeding and tin adhering device of claim 1, wherein: fixture (2) include two first manipulators (201), every first manipulator (201) are fixed respectively on corresponding mounting panel (202), every mounting panel (202) top is provided with corresponding slip table cylinder (203), mounting panel (202) with the slip table of slip table cylinder (203) is connected, mounting panel (202) with add gusset plate (208) still install between the slip table of slip table cylinder (203), slip table cylinder (203) are fixed on first movable plate (204), first movable plate (204) are fixed on the slider of first linear module (205), first linear module (205) top is provided with drag chain frame (209), install drag chain (207) on drag chain frame (209).

5. The motor stator feeding and tin adhering device of claim 1, wherein: conveying mechanism (3) are including second linear module (301) and carrier, be equipped with carrier mounting panel (303) on the slider of second linear module (301), the interval is provided with four carriers on carrier mounting panel (303), the carrier includes four reference columns (302), forms the draw-in groove between four reference columns (302).

6. The motor stator feeding and tin adhering device of claim 1, wherein: the tin bonding mechanism (4) comprises a soldering flux groove (41), a second manipulator (42), a tin scraping mechanism (43), a Y-axis moving mechanism (44) for driving the second manipulator (42) to move along the Y-axis direction and a Z-axis moving mechanism (45) for driving the second manipulator (42) to move along the Z-axis direction, the Z-axis moving mechanism (45) comprises a second motor (4501), the second motor (4501) is fixed on a top plate (4503) through a motor supporting frame (4502), a round hole is formed in the top plate (4503), the output end of the second motor (4501) penetrates through the round hole in the top plate (4503) to be connected with one end of a ball screw (4504), the other end of the ball screw (4504) penetrates through a guide plate (4505) to be connected with a screw nut on a second bottom plate (4506), and a lining (4507) through which the ball screw (4504) can penetrate is arranged on the guide plate (4505), the lower surface of the top plate (4503) is fixedly connected with the top end of the guide rod (4508).

7. The motor stator feeding and tin adhering device of claim 6, wherein: tin scraping mechanism (43) is including melting tin case (4301), the right side of melting tin case (4301) is provided with limiting plate (4302), limiting plate (4302) are fixed on third support (4303), the side-mounting of limiting plate (4302) has two parallel arrangement's first slide rail (4304), two it is provided with first slider (4305) all to slide on first slide rail (4304).

8. The motor stator feeding and tin adhering device of claim 7, wherein: two install second movable plate (4306) between first slider (4305), second movable plate (4306) is connected with the piston rod of first cylinder (4307), first cylinder (4307) are fixed on limiting plate (4302), install diaphragm (4308) on second movable plate (4306), install second slide rail (4309) on diaphragm (4308), it is provided with second slider (4310) to slide on second slide rail (4309), be fixed with connecting plate (4311) on second slider (4310).

Images