CN211192399U

CN211192399U - Motor stator glues tin device

Info

Publication number: CN211192399U
Application number: CN201920978158.4U
Authority: CN
Inventors: 孙少毅; 孙祥; 辛瑞; 张建维; 张建江; 辛明辉; 宋利兵
Original assignee: Suzhou Oukangxin Intelligent Equipment Co ltd
Current assignee: Suzhou Oukangxin Intelligent Equipment Co ltd
Priority date: 2019-06-27
Filing date: 2019-06-27
Publication date: 2020-08-07
Anticipated expiration: 2029-06-27

Abstract

The utility model discloses a motor stator glues tin device, include the workstation, glue tin mechanism and conveying mechanism, install on the workstation and glue tin mechanism and conveying mechanism, along be provided with on conveying mechanism's the direction of delivery and glue tin mechanism, glue tin mechanism and include scaling powder groove, manipulator, scrape tin mechanism, drive the Y axle moving mechanism and the drive that the manipulator removed along Y axle direction the Z axle moving mechanism that the manipulator removed along Z axle direction. The utility model discloses dip scaling powder groove and molten tin case respectively earlier with the stator, strike off unnecessary tin liquid on the stator again to accomplish the automatic tin that goes up of stator, improved motor stator's assembly efficiency.

Description

Motor stator glues tin device

Technical Field

The utility model belongs to the technical field of the motor, especially, relate to a motor stator glues tin device.

Background

The motor is an electromagnetic device which realizes electric energy conversion or transmission according to an electromagnetic induction law. The structure of the motor mainly comprises a stator, a rotor and other accessories, wherein a stator core is a part of a magnetic circuit of the motor, and a stator winding is arranged on the stator core to generate a rotating magnetic field; the rotor core is also part of the magnetic circuit of the machine, and rotor windings are placed in the core slots to form an electromagnetic torque to rotate the motor.

Before soldering tin on the motor stator, the following steps are required: the operator directly uses the soldering iron and the tin wire to tin the stator terminal part, and at the moment, the operator needs to hold the tin wire and the soldering iron by both hands continuously until the tin soldering operation is finished. In this way, the operator must use the soldering iron, which is cumbersome and time consuming. The existing tin coating device does not carry out tin scraping operation, thereby wasting a large amount of tin liquid and polluting the operation environment. Therefore, an urgent need exists for a motor stator tin-adhering device.

SUMMERY OF THE UTILITY MODEL

To the problem that exists among the above-mentioned prior art, the utility model aims to provide a motor stator glues tin device.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a motor stator glues tin device, includes the workstation, glues tin mechanism and conveying mechanism, install on the workstation and glue tin mechanism and conveying mechanism, along be provided with on conveying mechanism's the direction of delivery and glue tin mechanism, it includes scaling powder groove, manipulator, scraping tin mechanism, drive to glue tin mechanism the Y axle moving mechanism and the drive that the manipulator removed along Y axle direction the Z axle moving mechanism that the manipulator removed along Z axle direction.

Preferably, the Z-axis moving mechanism comprises a motor, the motor is fixed on the top plate through a motor support frame, a round hole is formed in the top plate, the output end of the motor penetrates through the round hole in the top plate to be connected with one end of a ball screw, the other end of the ball screw penetrates through a guide plate to be connected with a screw nut on the second bottom plate, a bushing through which the ball screw penetrates is arranged on the guide plate, the lower surface of the top plate is fixedly connected with the top end of a guide rod, and the lower end of the guide rod penetrates through the guide plate to be fixedly connected with the second bottom plate.

Preferably, the Y-axis moving mechanism includes a second support plate, the bottom of the second support plate is connected with four fixing rods, the bottom ends of the fixing rods are fixedly connected with the upper surface of the guide plate, one end of the second support plate is fixed on the slider of the first linear module, the other end of the second support plate is fixed on a cushion block, the cushion block is fixed on a third slider, the third slider is slidably arranged on a third slide rail, the third slide rail is fixed on the third support plate, and the third support plate is fixed on the workbench through an upright post.

Preferably, the first linear module is fixed on a fourth supporting plate, and the fourth supporting plate is fixed on the workbench through a stand column.

Preferably, the lower surface both ends of second bottom plate are provided with first cylinder mounting panel respectively, two revolving cylinder has all been installed to the side of first cylinder mounting panel, revolving cylinder's output passes first cylinder mounting panel and rotary rod connection, rotary rod and manipulator mounting panel fixed connection, be fixed with the manipulator on the manipulator mounting panel.

Preferably, the tin scraping mechanism comprises a tin melting box, the right side of the tin melting box is provided with a limiting plate, the limiting plate is fixed on a support, two parallel arrangement first slide rails are installed on the side faces of the limiting plate, two first slide rails are arranged on the first slide rails in a sliding mode, a movable plate is installed between the first slide rails, the movable plate is connected with a piston rod of a second cylinder, the second cylinder is fixed on the limiting plate, a transverse plate is installed on the movable plate, a second slide rail is installed on the transverse plate, a second slide block is arranged on the second slide rail in a sliding mode, a connecting plate is fixed on the second slide block, a bracket extends towards the direction of the tin melting box from one end of the connecting plate, and tin liquid is placed in the tin melting box.

Preferably, the rear side of melting tin case is provided with first bottom plate, install four spinal branch daggers on the first bottom plate, the top of support column is fixed with first backup pad, the third cylinder is installed to first backup pad bottom, the piston rod of third cylinder passes first backup pad is connected with the second cylinder mounting panel, install the fourth cylinder on the second cylinder mounting panel, the piston rod and the push pedal of fourth cylinder are connected, the one end of push pedal articulates there is the scraper blade.

Preferably, the bottom of second cylinder mounting panel is provided with four guide posts, be provided with four sleeves on the first backup pad, the guide post passes the sleeve is connected with first backup pad.

Preferably, the upper end of the limiting plate is provided with a buffer, the limiting plate is provided with a limiting groove, the other end of the connecting plate extends to a limiting rod, and the limiting rod extends into the limiting groove.

Compared with the prior art, the utility model relates to a motor stator glues tin device immerses scaling powder groove and molten tin case respectively earlier with the stator, strikes off unnecessary tin liquid on the stator again to accomplish the automatic tin that goes up of stator, improved motor stator's assembly efficiency.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description, do not constitute a limitation of the invention, in which:

fig. 1 is a schematic structural view of a motor stator tin-sticking device of the present invention;

FIG. 2 is a schematic structural view of a tin-adhering mechanism of the present invention;

fig. 3 is a side view of the tin-adhering mechanism of the present invention;

fig. 4 is a side view of the tin scraping mechanism of the present invention;

fig. 5 is a perspective view of the tin scraping mechanism of the present invention.

In the figure: 1. a work table; 2. a tin adhering mechanism; 21. a flux groove; 22. a manipulator; 23. a tin scraping mechanism; 2301. a tin melting box; 2302. a limiting plate; 2303. a support; 2304. a first slide rail; 2305. a first slider; 2306. moving the plate; 2307. a first cylinder; 2308. a transverse plate; 2309. a second slide rail; 2310. a second slider; 2311. a connecting plate; 2312. a bracket; 2313. a first base plate; 2314. a support pillar; 2315. a first support plate; 2316. a second cylinder; 2317. a first cylinder mounting plate; 2318. a third cylinder; 2319. pushing the plate; 2320. a squeegee; 2321. a guide post; 2322. a sleeve; 2323. a buffer; 2324. a limiting groove; 2325. a limiting rod; 24. a Y-axis moving mechanism; 2401. a second support plate; 2402. a first linear module; 2403. cushion blocks; 2404. a third slider; 2405. a third slide rail; 2406. a third support plate; 2407. a fourth support plate; 2408. a first upright post; 2409. a second upright post; 25. a Z-axis moving mechanism; 2501. a motor; 2502. a motor support frame; 2503. a top plate; 2504. a ball screw; 2505. a guide plate; 2506. a second base plate; 2507. a bushing; 2508. a guide bar; 2509. a sleeve; 2510. fixing the rod; 2511. a second cylinder mounting plate; 2512. a rotating cylinder; 2513. rotating the rod; 2514. a manipulator mounting plate; 3. a conveying mechanism; 301. a second linear module; 302. a positioning column; 303. the carrier mounting plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

It should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly. The utility model discloses in to the left right direction be X axle direction, and the front and back direction is Y axle direction, and the upper and lower direction is Z axle direction.

The description in the present application relating to "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying any relative importance or implicit indication of the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.

Referring to the drawings, the present invention provides a technical solution: the utility model provides a motor stator glues tin device, includes workstation 1, glues tin mechanism 2 and conveying mechanism 3, install on workstation 1 and glue tin mechanism 2 and conveying mechanism 3, along be provided with on conveying mechanism 3's the direction of delivery and glue tin mechanism 2.

The tin adhering mechanism 2 in this embodiment includes a soldering flux groove 21, a manipulator 22, a tin scraping mechanism 23, a Y-axis moving mechanism 24 for driving the manipulator 22 to move along a Y-axis direction, and a Z-axis moving mechanism 25 for driving the manipulator 22 to move along a Z-axis direction, the Z-axis moving mechanism 25 includes a motor 2501, the motor 2501 is fixed on a top plate 2503 by a motor support frame 2502, a circular hole is formed on the top plate 2503, an output end of the motor 2501 passes through the circular hole of the top plate 2503 to be connected with one end of a ball screw 2504, the other end of the ball screw 2504 passes through a guide plate 2505 to be connected with a screw nut on a second bottom plate 2506, a bushing 2507 through which the ball screw 2504 can pass is arranged on the guide plate 2505, a lower surface of the top plate 2503 is fixedly connected with a top end of a guide rod 2508, and a lower end of the guide rod 2508 passes through the guide plate, the guide plate 2505 is provided with a sleeve 2509 through which the guide rod 2508 can pass. And the soldering flux is placed in the soldering flux groove 21.

The Y-axis moving mechanism 24 in this embodiment includes a second supporting plate 2401, the bottom of the second supporting plate 2401 is connected to four fixing rods 2510, the bottom ends of the fixing rods 2510 are fixedly connected to the upper surface of the guide plate 2505, one end of the second supporting plate 2401 is fixed to the slider of the first linear module 2402, the other end of the second supporting plate is fixed to the cushion block 2403, the cushion block 2403 is fixed to a third slider 2404, the third slider 2404 is slidably disposed on a third slide rail 2405, the third slide rail 2405 is fixed to a third supporting plate 2406, and the third supporting plate 2406 is fixed to the workbench 1 through a first upright 2408.

In this embodiment, the first linear module 2402 is fixed on a fourth supporting plate 2407, the fourth supporting plate 2407 is fixed on the workbench 1 through a second upright 2409, an infrared sensor is arranged between the first upright 2408 and the second upright 2409 and used for detecting a stator on a carrier, the infrared sensor is connected with a P L C controller, and the P L C controller is respectively connected with the conveying mechanism 2 and the tin adhering mechanism 3 to control the conveying mechanism 2 and the tin adhering mechanism 3 to work.

In this embodiment, first cylinder mounting plates 2511 are respectively arranged at two ends of the lower surface of the second base plate 2506, rotary cylinders 2512 are respectively mounted on the side surfaces of the two first cylinder mounting plates 2511, the output ends of the rotary cylinders 2512 penetrate through the first cylinder mounting plates 2511 to be connected with rotary rods 2513, the rotary rods 2513 are fixedly connected with a manipulator mounting plate 2514, and a manipulator 22 is fixed on the manipulator mounting plate 2514.

The tin scraping mechanism 23 in this embodiment includes a tin melting box 2301, a limiting plate 2302 is arranged on the right side of the tin melting box 2301, the limiting plate 2302 is fixed on a support 2303, two first sliding rails 2304 arranged in parallel are installed on the side surface of the limiting plate 2302, first sliding blocks 2305 are arranged on both the first sliding rails 2304 in a sliding manner, a moving plate 2306 is installed between the two first sliding blocks 2305, the moving plate 2306 is connected with a piston rod of a second cylinder 2307, the second cylinder 2307 is fixed on the limiting plate 2302, a transverse plate 2308 is installed on the moving plate 2306, a second sliding rail 2309 is installed on the transverse plate 2308, a second sliding block 2310 is installed on the second sliding rail 2309 in a sliding manner, a connecting plate 2311 is fixed on the second sliding block 2310, a bracket 2312 extends towards the direction of the tin melting box 2301 at one end of the connecting plate 2311, and tin melting box 2301 is filled with tin liquor.

The rear side of the tin melting box 2301 in this embodiment is provided with a first bottom plate 2313, four supporting columns 2314 are installed on the first bottom plate 2313, a first supporting plate 2315 is fixed to the top end of each supporting column 2314, a third air cylinder 2316 is installed at the bottom of each first supporting plate 2315, a piston rod of each third air cylinder 2316 penetrates through the corresponding first supporting plate 2315 to be connected with a second air cylinder installing plate 2317, a fourth air cylinder 2318 is installed on the corresponding second air cylinder installing plate 2317, a piston rod of each fourth air cylinder 2318 is connected with a push plate 2319, and one end of each push plate 2319 is hinged to a scraper 2320.

In this embodiment, four guide posts 2321 are disposed at the bottom of the second cylinder mounting plate 2317, four sleeves 2322 are disposed on the first support plate 2315, and the guide posts 2321 penetrate through the sleeves 2322 to connect with the first support plate 2315.

In this embodiment, a buffer 2323 is disposed at an upper end of the position-limiting plate 2302, a position-limiting groove 2324 is disposed on the position-limiting plate 2302, a position-limiting rod 2325 extends from the other end of the connecting plate 2311, and the position-limiting rod 2325 extends into the position-limiting groove 2324.

Conveying mechanism 3 in this embodiment includes second linear module 301 and carrier, be equipped with carrier mounting panel 303 on the slider of second linear module 301, the interval is provided with four carriers on the carrier mounting panel 303, the carrier includes four reference columns 302, forms the draw-in groove between four reference columns 302, the draw-in groove is used for the joint stator.

The working principle and the using process of the present invention are that when in use, the stator is manually placed on the carrier of the conveying mechanism 3, the second linear module 301 is opened, the slider thereof drives the carrier to move to the tin-sticking mechanism 2, when the stator is conveyed to the tin-sticking mechanism 2, the infrared sensor senses a signal and sends a signal to the P L C controller, the P L C controller sends a control signal to control the action of the first linear module 2402, the manipulator 22 and the Z-axis moving mechanism 25 are driven to move, and move to the upper side of the carrier, the motor 2501 drives the ball screw 2504 and the screw nut to rotate, so that the screw nut and the second bottom plate 2506 slide on the ball screw 2504, thereby driving the manipulator 22 to move up and down, and move to the stator, the manipulator 22 acts to clamp the stator tightly, the Y-axis moving mechanism 24 cooperates with the Z-axis moving mechanism 25 to move the manipulator 22 with the stator into the soldering flux groove 21 so that the stator is immersed in the stator, after the stator is adhered with the soldering flux, the stator is adhered to the rotating cylinder 2317, the stator is moved to the upper surface of the rotating cylinder 2317, the stator is driven by the rotating cylinder 2317 to move the motor 2317 after the stator is moved to scrape the stator back and forth after the stator is moved to the stator 2313, the stator is moved to the stator 2313, thereby driving the stator to scrape the stator on the stator 2313, the stator to move the stator 2313, the stator to scrape the stator to move the stator after the stator to scrape the stator 2312, the stator 2313, the stator to move the stator to the rotating cylinder 2313, the stator to scrape the rotating cylinder 2317, the.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a motor stator glues tin device, includes workstation (1), glues tin mechanism (2) and conveying mechanism (3), its characterized in that: install on workstation (1) and glue tin mechanism (2) and conveying mechanism (3), along be provided with on conveying mechanism's (3) the direction of delivery and glue tin mechanism (2), glue tin mechanism (2) including scaling powder groove (21), manipulator (22), scraping tin mechanism (23), drive Y axle moving mechanism (24) and the drive that manipulator (22) removed along Y axle direction manipulator (22) remove along Z axle direction's Z axle moving mechanism (25).

2. The motor stator tin adhering device according to claim 1, wherein: z axle moving mechanism (25) includes motor (2501), motor (2501) pass through motor support frame (2502) and fix on roof (2503), the round hole has been seted up on roof (2503), the round hole that roof (2503) were passed to the output of motor (2501) is connected with the one end of ball screw (2504), the other end of ball screw (2504) passes deflector (2505) and is connected with the screw-nut on second bottom plate (2506), be provided with bush (2507) that can supply ball screw (2504) to run through on deflector (2505), the lower surface of roof (2503) and the top fixed connection of guide arm (2508), the lower extreme of guide arm (2508) passes deflector (2505) and second bottom plate (2506) fixed connection.

3. The motor stator tin adhering device according to claim 1, wherein: the Y-axis moving mechanism (24) comprises a second supporting plate (2401), the bottom of the second supporting plate (2401) is connected with four fixing rods (2510), one end of the second supporting plate (2401) is fixed on a sliding block of the first linear module (2402), the other end of the second supporting plate is fixed on a cushion block (2403), the cushion block (2403) is fixed on a third sliding block (2404), the third sliding block (2404) is arranged on a third sliding rail (2405) in a sliding mode, the third sliding rail (2405) is fixed on a third supporting plate (2406), and the third supporting plate (2406) is fixed on the workbench (1) through an upright post (2408).

4. The motor stator tin adhering device according to claim 3, wherein: the first linear module (2402) is fixed on a fourth supporting plate (2407), and the fourth supporting plate (2407) is fixed on the workbench (1) through an upright post (2408).

5. The motor stator tin adhering device according to claim 2, wherein: the lower surface both ends of second bottom plate (2506) are provided with first cylinder mounting panel (2511) respectively, two revolving cylinder (2512) are all installed to the side of first cylinder mounting panel (2511), the output of revolving cylinder (2512) passes first cylinder mounting panel (2511) is connected with rotary rod (2513), rotary rod (2513) and manipulator mounting panel (2514) fixed connection, manipulator (22) are fixed on manipulator mounting panel (2514).

6. The motor stator tin adhering device according to claim 1, wherein: the tin scraping mechanism (23) comprises a tin melting box (2301), a limiting plate (2302) is arranged on the right side of the tin melting box (2301), the limiting plate (2302) is fixed on a support (2303), two first sliding rails (2304) arranged in parallel are mounted on the side face of the limiting plate (2302), two first sliding rails (2304) are provided with first sliding blocks (2305) in a sliding mode, a moving plate (2306) is mounted between the two first sliding blocks (2305), the moving plate (2306) is connected with a piston rod of a second cylinder (2307), the second cylinder (2307) is fixed on the limiting plate (2302), a transverse plate (2308) is mounted on the moving plate (2306), a second sliding rail (2309) is mounted on the transverse plate (2308), a second sliding block (2310) is slidably arranged on the second sliding rail (2309), and a connecting plate (1) is fixed on the second sliding block (2310), one end of the connecting plate (2311) extends to the direction of the tin melting box (2301) to form a bracket (2312), and tin liquid is placed in the tin melting box (2301).

7. The motor stator tin adhering device according to claim 6, wherein: the rear side of the tin melting box (2301) is provided with a first bottom plate (2313), four supporting columns (2314) are mounted on the first bottom plate (2313), a first supporting plate (2315) is fixed to the top ends of the supporting columns (2314), a third air cylinder (2316) is mounted at the bottom of the first supporting plate (2315), a piston rod of the third air cylinder (2316) penetrates through the first supporting plate (2315) to be connected with a second air cylinder mounting plate (2317), a fourth air cylinder (2318) is mounted on the second air cylinder mounting plate (2317), a piston rod of the fourth air cylinder (2318) is connected with a push plate (2319), and one end of the push plate (2319) is hinged with a scraping plate (2320).

8. The motor stator tin adhering device according to claim 7, wherein: the bottom of the second cylinder mounting plate (2317) is provided with four guide columns (2321), the first supporting plate (2315) is provided with four sleeves (2322), and the guide columns (2321) penetrate through the sleeves (2322) to be connected with the first supporting plate (2315).

9. The motor stator tin adhering device according to claim 6, wherein: the upper end of the limiting plate (2302) is provided with a buffer (2323), a limiting groove (2324) is formed in the limiting plate (2302), a limiting rod (2325) extends from the other end of the connecting plate (2311), and the limiting rod (2325) extends into the limiting groove (2324).