CN211191041U

CN211191041U - Cotton swab vision selection device

Info

Publication number: CN211191041U
Application number: CN201921670614.5U
Authority: CN
Inventors: 王天坤
Original assignee: Suzhou Sky Industrial Co ltd
Current assignee: Suzhou Sky Industrial Co ltd
Priority date: 2019-10-08
Filing date: 2019-10-08
Publication date: 2020-08-07
Anticipated expiration: 2029-10-08

Abstract

The utility model discloses a device is selected to cotton swab vision, including sending sign mechanism, detection mechanism and selecting the mechanism, along send the direction of delivery of signing the mechanism to set gradually detection mechanism and select the mechanism, send sign mechanism, detection mechanism and select the mechanism and be connected with P L C controller electricity respectively, through P L C controller control send sign mechanism, CCD detection mechanism and select mechanism work, the utility model discloses a send sign mechanism to carry the cotton swab to detection mechanism and select the mechanism in proper order, detection mechanism will send the cotton swab in sign mechanism to detect, select the mechanism after detecting the completion and separately collect certified products and defective products to accomplish the conveying of cotton swab, detect and the work of selecting, replace artificial production mode from this, effectively improve production efficiency and the quality that detects.

Description

Cotton swab vision selection device

Technical Field

The utility model relates to a technical field is made to the cotton swab, concretely relates to device is selected to cotton swab vision.

Background

Industrial grade cotton swabs typically include a cotton swab shaft with a cotton swab head disposed at each end (or a cotton swab head disposed at only one end). The cotton swab head can be in various shapes such as a pointed head, a round head, a flat head, a superfine pointed head, a water drop pointed head and the like according to needs. Which requires a very high profile. In the actual use process, the requirement on the shape of the industrial grade cotton swab is very high, so the cotton swab needs to be subjected to shape detection and selection before delivery. The traditional mode is to adopt the artificial mode to detect, judge whether the product accords with the production requirement through the manual work, then select. The manual mode not only production efficiency is not high, and manual judgement has certain error moreover, often will have the erroneous judgement thereby leads to the defective rate of product to increase. Therefore, there is a strong need for a visual cotton swab picker that solves the above problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a device is selected to cotton swab vision to solve the problem that proposes among the above-mentioned background art.

In order to achieve the purpose, the utility model provides a cotton swab vision selection device, including sending sign mechanism, detection mechanism and selecting the mechanism, along send the direction of delivery of sign mechanism to set gradually detection mechanism and selecting the mechanism, send sign mechanism, detection mechanism and selecting the mechanism and be connected with P L C controller electricity respectively, through P L C controller control send sign mechanism, CCD detection mechanism and select the mechanism work.

Preferably, send a mechanism including being used for sorting the vibration dish of arranging with the cotton swab, the feed end top of cingulum is located to the discharge gate of vibration dish, cingulum parallel rotation sets up in the frame, the cingulum is rotatory by drive arrangement drive.

Preferably, the driving device comprises a speed reduction motor, a driving chain wheel and a driven chain wheel, the driving chain wheel and the driven chain wheel are arranged at two ends of the toothed belt, and the speed reduction motor is arranged on the rack and is in transmission connection with the driving chain wheel.

Preferably, a plurality of concave tooth grooves are uniformly distributed on the toothed belt.

Preferably, the CCD detection mechanism comprises a mounting support, a CCD camera and an aperture, the CCD camera is arranged at the top of the mounting support, the aperture is arranged in the middle of the mounting support, and the CCD camera is arranged above the aperture.

Preferably, select the mechanism and include pneumatic finger, pneumatic finger fixes the lower surface at the lifter plate, the upper surface of lifter plate is provided with four guide bars, every all the cover is equipped with the uide bushing on the guide bar.

Preferably, every the stopper is all installed at the top of guide bar, the uide bushing is fixed on the roof, install the cylinder on the roof, the piston rod of cylinder passes the roof is connected with the lifter plate.

Preferably, the lifting plate is fixed on the vertical plate, the lifting plate is perpendicular to the vertical plate, the vertical plate is fixed on the sliding block of the linear module, and the linear module is installed on the portal frame.

Compared with the prior art, the utility model relates to a device is selected to cotton swab vision carries the cotton swab to detection mechanism and selects the mechanism in proper order through sending a mechanism, and detection mechanism will send the cotton swab in a mechanism to detect, selects the mechanism to separately collect certified products and defective products after detecting the completion to accomplish the conveying of cotton swab, detect and the work of selecting, replace artificial production mode from this, effectively improve the quality of production efficiency and detection.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description, do not constitute a limitation of the invention, in which:

fig. 1 is the utility model relates to a device is selected to cotton swab vision's schematic structure view.

In the figure: 1. a label feeding mechanism; 101. a vibrating pan; 102. a toothed belt; 103. a frame; 104. a reduction motor; 105. a drive sprocket; 106. a driven sprocket; 107. an inward concave tooth groove; 2. a detection mechanism; 201. mounting a bracket; 202. a CCD camera; 203. an aperture; 3. a selecting mechanism; 301. a pneumatic finger; 302. a lifting plate; 303. a guide bar; 304. a guide sleeve; 305. a limiting block; 306. a top plate; 307. a cylinder; 308. a vertical plate; 309. a linear module; 310. a gantry; 4. a cotton swab.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Please refer to fig. 1, the utility model provides a technical scheme is cotton swab vision selects device, including sending sign mechanism 1, detection mechanism 2 and selecting mechanism 3, along send sign mechanism 1's direction of delivery to set gradually detection mechanism 2 and select mechanism 3, send sign mechanism 1, detection mechanism 2 and select mechanism 3 to be connected with P L C controller electricity respectively, through P L C controller control send sign mechanism 1, CCD detection mechanism 2 and select mechanism 3 work.

Send a mechanism 1 in this embodiment including being used for sorting the cotton swab vibration dish 101 of arranging, the feed end top of cingulum 102 is located to the discharge gate of vibration dish 101, cingulum 102 parallel rotation sets up in frame 103, the equipartition has a plurality of indent tooth grooves 107 on the cingulum 102, and is a plurality of the width of indent tooth groove 107 is less than the length of cotton swab 4, the cingulum 102 is rotatory by the drive arrangement drive, drive arrangement includes gear motor 104, drive sprocket 105 and driven sprocket 106, and drive sprocket 105 and driven sprocket 106 set up in the both ends of cingulum 102, and gear motor 104 sets up in frame 103 to the transmission is connected in drive sprocket 105.

The CCD detection mechanism 2 in the embodiment comprises a mounting bracket 201, a CCD camera 202 and an aperture 203, wherein the CCD camera 202 is arranged at the top of the mounting bracket 201, the aperture 203 is arranged in the middle of the mounting bracket 201, the CCD camera 202 is arranged above the aperture 203, the data output end of the CCD camera 202 is connected with the input end of an image processor, the output end of the image processor is connected with a P L C controller, the image processor can compare cotton swab picture information acquired by the CCD camera 202 with a standard cotton swab picture, if the cotton swab picture information is the same as the standard cotton swab picture, the cotton swab picture can be defined as a good product, and if the cotton swab picture information is different from the standard cotton swab picture, the cotton swab picture can be defined as a defective product.

In this embodiment select mechanism 3 and include pneumatic finger 301, pneumatic finger 301 fixes the lower surface at lifter plate 302, the upper surface of lifter plate 302 is provided with four guide bars 303, every all the cover is equipped with uide bushing 304 on the guide bar 303, every stopper 305 is all installed at the top of guide bar 303, uide bushing 304 is fixed on roof 306, install cylinder 307 on the roof 306, the piston rod of cylinder 307 passes roof 306 is connected with lifter plate 302, lifter plate 302 fixes on riser 308, lifter plate 302 sets up with riser 308 is perpendicular, riser 308 is fixed on the slider of linear module 309, linear module 309 is installed on portal frame 310.

In this embodiment, a qualified product collecting box and a defective product collecting box are disposed below the pneumatic finger 301, and the qualified product collecting box and the defective product collecting box are disposed on two sides of the toothed belt 102, respectively.

The utility model discloses during the use, vibration dish 101 work, cotton swab 4 in the vibration dish 101 flows and arranges in indent tooth's socket 107 and the outside of indent tooth's socket 107 is located at cotton swab 4's both ends, gear motor 104 work, drive sprocket 105 rotates, toothed belt 102 is rotatory by drive sprocket 105 and driven sprocket 106 drive, make cotton swab 4 in the indent tooth's socket 107 remove to CCD detection mechanism 2 under gear motor 104's drive, cotton swab 4 removes to CCD camera 202 below, CCD camera 202 shoots the collection to cotton swab 4, and through image processor analysis and comparison back, output signal is to P L C controller, mechanism 3 work is selected in the control of P L C controller, cotton swab picture information and standard cotton swab picture information that gather when CCD camera 202 are the same, P L C controller control cylinder 307 action, promote pneumatic finger 301 and lifter plate 302 move down to cotton swab 4 department, pneumatic finger action presss from both sides tight cotton swab 4 with the action, cylinder 307, the pneumatic module 309 is moved to the box top and moves the collection to collect the qualified product of pneumatic finger 301, pneumatic finger 301 moves down and collect qualified collection cylinder 301 and move up and collect the qualified product and move up and get up and down the qualified collection cylinder 301 and get up the qualified collection cylinder to the cotton swab 301 of pneumatic finger, pneumatic finger and get up and down the cotton swab 301 and get up the cotton swab and get up the cotton swab and down the cotton swab to the cotton swab under the cotton swab of pneumatic finger of the cotton swab under the pneumatic finger of the pneumatic finger of pneumatic finger.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A visual cotton swab selecting device comprises a swab sending mechanism (1), a detecting mechanism (2) and a selecting mechanism (3), and is characterized in that the detecting mechanism (2) and the selecting mechanism (3) are sequentially arranged along the conveying direction of the swab sending mechanism (1), the detecting mechanism (2) and the selecting mechanism (3) are respectively and electrically connected with a P L C controller, and the swab sending mechanism (1), the CCD detecting mechanism (2) and the selecting mechanism (3) are controlled to work through the P L C controller.

2. A visual cotton swab picker according to claim 1, wherein: send sign mechanism (1) including being used for sorting vibrating disk (101) of arranging with the cotton swab, the feed end top of cingulum (102) is located to the discharge gate of vibrating disk (101), cingulum (102) parallel rotation sets up on frame (103), cingulum (102) are rotatory by drive arrangement drive.

3. A visual cotton swab picker according to claim 2, wherein: the driving device comprises a speed reducing motor (104), a driving chain wheel (105) and a driven chain wheel (106), the driving chain wheel (105) and the driven chain wheel (106) are arranged at two ends of the toothed belt (102), and the speed reducing motor (104) is arranged on the rack (103) and is in transmission connection with the driving chain wheel (105).

4. A visual cotton swab picker according to claim 3, wherein: a plurality of concave tooth grooves (107) are uniformly distributed on the toothed belt (102).

5. A visual cotton swab picker according to claim 1, wherein: CCD detection mechanism (2) include installing support (201), CCD camera (202) and diaphragm (203), the top of installing support (201) is provided with CCD camera (202), the middle part of installing support (201) is provided with diaphragm (203), and the top of diaphragm (203) is located in CCD camera (202).

6. A visual cotton swab picker according to claim 1, wherein: select mechanism (3) including pneumatic finger (301), the lower surface at lifter plate (302) is fixed in pneumatic finger (301), the upper surface of lifter plate (302) is provided with four guide bars (303), every all the cover is equipped with uide bushing (304) on guide bar (303).

7. A visual cotton swab picker according to claim 6, wherein: every stopper (305) is all installed at the top of guide bar (303), uide bushing (304) are fixed on roof (306), install cylinder (307) on roof (306), the piston rod of cylinder (307) passes roof (306) is connected with lifter plate (302).

8. A visual cotton swab picker according to claim 7, wherein: the lifting plate (302) is fixed on a vertical plate (308), the lifting plate (302) and the vertical plate (308) are arranged vertically, the vertical plate (308) is fixed on a sliding block of a linear module (309), and the linear module (309) is installed on a portal frame (310).