CN211162302U

CN211162302U - Full-automatic transformer pin tin brushing machine

Info

Publication number: CN211162302U
Application number: CN201922155684.3U
Authority: CN
Inventors: 禤永安
Original assignee: DONGGUAN SHANYI MECHANICAL TECHNOLOGY CO LTD
Current assignee: DONGGUAN SHANYI MECHANICAL TECHNOLOGY CO LTD
Priority date: 2019-12-05
Filing date: 2019-12-05
Publication date: 2020-08-04
Anticipated expiration: 2029-12-05

Abstract

The utility model discloses a full-automatic transformer pin brush tin machine, the test platform comprises a support, control panel and composing tool, be equipped with feed mechanism on the frame, get the material manipulator, brush tin mechanism, move material mechanism and discharge mechanism, feed mechanism, get the material manipulator, brush tin mechanism, it all is connected with control panel to move material mechanism and discharge mechanism, feed mechanism sets up on the frame side by side around moving the material mechanism, feed mechanism includes from a left side turn right the feeding conveyer belt that sets up and be used for driving feeding conveyer belt pivoted feed motor, it includes from a left side turn right the material conveyer belt that moves that sets up and be used for driving to move material conveyer belt pivoted and move the material motor to move the material mechanism to move, it sets up in feeding conveyer belt's top to get the material manipulator, it is used for moving the composing tool on the feeding conveyer belt to move the material conveyer belt to get. The utility model discloses degree of automation is high, has improved the efficiency of clearance, has reduced intensity of labour and cost of labor, can satisfy the industry demand.

Description

Full-automatic transformer pin tin brushing machine

Technical Field

The utility model relates to a transformer production facility technical field, concretely relates to full-automatic transformer pin brush tin machine.

Background

Soldering tin is an important industrial raw material for connecting electronic components in a soldering line, is widely applied to the electronic industry, the household appliance manufacturing industry, the automobile manufacturing industry, the maintenance industry and daily life, the soldering tin material is indispensable for the production and maintenance work of the electronic industry, particularly in the electronic transformer industry and the automatic soldering tin equipment of the transformer, when carrying out soldering tin to the pin of transformer, the excessive condition of tin liquor can appear often, make the periphery of pin have a large amount of remaining tin liquor, tin liquor and the easy oxidation conjunctiva of air contact face, the membrane of formation can influence the whole of transformer beautifully and the quality of product, at present, lack the automation equipment that is used for clearing up remaining tin liquor on the market, most of operations are all accomplished by the manual work, degree of automation is low, workman intensity of labour is big, the cost of labor is high, the inefficiency of clearance, can not be fine satisfy the industrial demand.

SUMMERY OF THE UTILITY MODEL

To the defect of above-mentioned prior art, the utility model provides a full-automatic transformer pin brush tin machine, degree of automation is high, has improved the efficiency of clearance, has reduced intensity of labour and cost of labor, can satisfy the industry demand.

In order to achieve the above object, the utility model adopts the following technical scheme:

the full-automatic transformer pin tin brushing machine comprises a machine base, a control panel and a composing tool, wherein a feeding mechanism, a material taking mechanical arm, a tin brushing mechanism, a material moving mechanism and a material discharging mechanism are arranged on the machine base, the feeding mechanism, the material taking mechanical arm, the tin brushing mechanism, the material moving mechanism and the material discharging mechanism are all connected with the control panel, the feeding mechanism and the material moving mechanism are arranged on the machine base in a front-back side-by-side mode, the feeding mechanism comprises a feeding conveying belt and a feeding motor, the feeding conveying belt is arranged from left to right, the feeding motor is used for driving the feeding conveying belt to rotate, the material moving mechanism comprises a material moving conveying belt and a material moving motor, the material moving conveying belt is arranged from left to right, the material taking mechanical arm is arranged above the feeding conveying belt, the composing tool on the feeding conveying belt is moved onto the material moving conveying belt by the material taking mechanical arm, the tin brushing mechanism comprises a, the first brush disc is arranged between the feeding conveying belt and the material moving conveying belt, the first clamping cylinder is arranged above the first brush disc and used for grabbing a transformer on the material moving conveying belt and can be driven by a first front-back displacement motor to successively convey the transformer to the first brush disc and the second clamping cylinder, the first brush disc is driven by a first rotating motor to rotate front and back, the second brush disc is arranged on the right side of the rear part of the material moving conveying belt and driven by a second rotating motor to rotate left and right, the second clamping cylinder is movably arranged behind the material moving conveying belt through a mounting seat in a left-right mode, a front-back driving cylinder used for driving the second clamping cylinder to extend to the second brush disc is arranged on the mounting seat, a clamping plate is further arranged on the mounting seat, a telescopic rod of the second clamping cylinder is connected with a supporting plate, a clamping space used for clamping the transformer is formed between the supporting plate and the clamping plate, and the discharging mechanism comprises a discharging manipulator, Ejection of compact conveyer belt and be used for driving ejection of compact conveyer belt pivoted ejection of compact motor, ejection of compact conveyer belt sets up on the right side of feeding conveyer belt, and ejection of compact manipulator sets up between second brush dish and ejection of compact conveyer belt to displacement motor drive back-and-forth movement around the accessible second.

In the above description, as preferred, be equipped with the box of placing that is used for placing first brush dish on the frame, be equipped with two in the past on the frame side by side and be provided with brush dish displacement guide rail backward, place the box and pass through the mobilizable installation of brush dish installation slide on the frame, first rotation motor setting is in the one side of placing the box, and the opposite side of placing the box is equipped with displacement motor around the third, and displacement motor drives brush dish installation slide around the third and drives and place box and first rotation motor and remove along brush dish displacement guide rail direction.

In the above description, preferably, the front end of the upper end surface of the placing box is provided with a cover plate capable of being opened and closed, and the rear end of the upper end surface of the placing box is provided with a first through hole for inserting a transformer pin into the cavity to contact with the first brush disc.

In the above description, as preferred, still be equipped with the mounting bracket on the frame, turn right from a left side and be equipped with first fore-and-aft displacement guide rail, second fore-and-aft displacement guide rail and third fore-and-aft displacement guide rail in proper order on the mounting bracket, get the material manipulator and set up on first fore-and-aft displacement guide rail to through the drive of fourth fore-and-aft displacement motor along first fore-and-aft displacement guide rail direction removal, first centre gripping cylinder sets up on second fore-and-aft displacement guide rail, and remove along second fore-and-aft displacement guide rail direction by the drive of first fore-and-aft displacement motor, ejection of compact manipulator sets up on third fore-and-aft displacement guide rail, remove along third fore-and.

In the above description, preferably, the first front-rear displacement guide rail is provided with a first slide, and a lower end of the first slide is provided with a first vertical displacement cylinder for driving the material taking manipulator to move vertically.

In the above description, preferably, the second front-rear displacement guide rail is provided with a second slide seat, and the second slide seat is provided with a second up-down displacement cylinder for driving the first clamping cylinder to move up and down.

In the above description, preferably, the third front-rear displacement guide rail is provided with a third slide, and the third slide is provided with a third vertical displacement cylinder for driving the discharging manipulator to move vertically.

In the above description, as preferred, the left and right ends of feeding conveyer belt are equipped with first limiting plate and the second limiting plate that is used for fixed composing tool respectively, and first limiting plate top is equipped with and is used for driving the fourth upper and lower displacement cylinder of first limiting plate activity from top to bottom, and the fourth upper and lower displacement cylinder passes through the mounting panel and installs on the mounting bracket.

In the above description, preferably, the clamping plate is provided with a second through hole for allowing the transformer pin to extend downward to contact with the first brush disc.

The utility model discloses produced beneficial effect is: by arranging the feeding mechanism, the material taking mechanical arm, the tin brushing mechanism, the material moving mechanism and the discharging mechanism, the feeding mechanism, the material taking mechanical arm, the tin brushing mechanism, the material moving mechanism and the discharging mechanism are all connected with the control panel, the automation degree is high, the cleaning efficiency is improved, the labor intensity and the labor cost are reduced, and the industrial requirements can be met; through setting up first brush dish and second brush dish, first brush dish front and back rotation clears up the bottom of transformer and the front and back of bottom, and second brush dish left and right sides rotates, clears up the bottom of transformer and the left and right sides of bottom, and the clearance scope is wide, and the effect of clearance is better.

Drawings

FIG. 1: is a schematic view of an assembly structure of an embodiment of the present invention;

FIG. 2: is a schematic structural view of the mounting frame of the embodiment of the present invention;

FIG. 3: is a schematic view of the structure of the mounting rack in the upward direction of the embodiment of the utility model;

FIG. 4: is a schematic structural view of a first brush disc of an embodiment of the present invention;

FIG. 5: is a schematic view of a side view direction structure of a first brush disc of an embodiment of the present invention;

the attached drawings indicate the following: 10-machine base, 11-feeding conveyer belt, 12-feeding motor, 13-first limiting plate, 14-second limiting plate, 15-fourth up-down displacement cylinder, 16-moving conveyer belt, 17-moving motor, 18-brush disk displacement guide, 20-mounting rack, 21-first front-back displacement guide, 22-second front-back displacement guide, 23-third front-back displacement guide, 30-material-taking manipulator, 31-fourth front-back displacement motor, 32-first slide, 33-first up-down displacement cylinder, 40-first brush disk, 42-first clamping cylinder, 43-second clamping cylinder, 431-mounting seat, 432-front-back driving cylinder, 433-clamping plate, 435-second through hole, 431-abutting plate, 44-first front-back displacement motor, 45-a second sliding seat, 46-a second up-and-down displacement air cylinder, 47-a first rotating motor, 48-a placing box, 481-a brush disc mounting sliding seat, 483-a third front-and-back displacement motor, 484-a first through hole, 49-a second rotating motor, 50-a discharging manipulator, 51-a discharging conveying belt, 53-a second front-and-back displacement motor, 54-a third sliding seat and 55-a third up-and-down displacement air cylinder.

Detailed Description

To more clearly illustrate the structural features and technical means of the present invention and the specific objects and functions achieved thereby, the present invention will be described in further detail with reference to the accompanying drawings and specific embodiments:

in this embodiment: as shown in fig. 1-5, full-automatic transformer pin brush tin machine, including frame 10, control panel and composing tool, be equipped with mounting bracket 20 on the frame 10, feed mechanism, reclaimer manipulator 30, brush tin mechanism, move material mechanism and discharge mechanism, feed mechanism, reclaimer manipulator 30, brush tin mechanism, it all is connected with control panel to move material mechanism and discharge mechanism, mounting bracket 20 sets up the top at frame 10, turn right from a left side on mounting bracket 20 and be equipped with first front and back displacement guide 21, second front and back displacement guide 22 and third front and back displacement guide 23 in proper order.

The feeding mechanism and the front and back of moving the material mechanism are arranged on the machine base 10 side by side, the feeding mechanism comprises a feeding conveyer belt 11 arranged from left to right and a feeding motor 12 used for driving the feeding conveyer belt 11 to rotate, the left end and the right end of the feeding conveyer belt 11 are respectively provided with a first limiting plate 13 and a second limiting plate 14 used for fixing the typesetting jig, a fourth up-and-down displacement cylinder 15 used for driving the first limiting plate 13 to move up and down is arranged above the first limiting plate 13, and the fourth up-and-down displacement cylinder 15 is installed on the installation frame 20 through an installation plate.

The material moving mechanism comprises a material moving conveying belt 16 arranged from left to right and a material moving motor 17 used for driving the material moving conveying belt 16 to rotate.

The material taking manipulator 30 is used for moving the typesetting jig on the feeding conveyor belt 11 to the material moving conveyor belt 16, the material taking manipulator 30 is arranged above the feeding conveyor belt 11 through the first front and back displacement guide rail 21 and is driven by the fourth front and back displacement motor 31 to move along the direction of the first front and back displacement guide rail 21, the first front and back displacement guide rail 21 is provided with a first slide seat 32, and the lower end of the first slide seat 32 is provided with a first up and down displacement cylinder 33 for driving the material taking manipulator 30 to move up and down.

The tin brushing mechanism comprises a first brush disc 40, a second brush disc, a first clamping cylinder 42 and a second clamping cylinder 43, the first brush disc 40 is arranged between the feeding conveyer belt 11 and the material moving conveyer belt 16, the first clamping cylinder 42 is arranged above the first brush disc 40 through a second front and back displacement guide rail 22, the first clamping cylinder 42 is used for grabbing a transformer on the material moving conveyer belt 16 and can move along the direction of the second front and back displacement guide rail 22 through the driving of a first front and back displacement motor 44, the transformer is successively conveyed to the first brush disc 40 and the second clamping cylinder 43, a second slide seat 45 is arranged on the second front and back displacement guide rail 22, a second up and down displacement cylinder 46 used for driving the first clamping cylinder 42 to move up and down is arranged on the second slide seat 45, the first brush disc 40 is driven to rotate back and forth through a first rotating motor 47, a placing box 48 used for placing the first brush disc 40 is arranged on the machine base 10, two brush disc displacement guide rails 18 are arranged on the machine base 10 side by side from the front to the back, the placing box 48 is movably arranged on the machine base 10 through a brush disc mounting slide 481, the first rotating motor 47 is arranged at one side of the placing box 48, the other side of the placing box 48 is provided with a third front and back displacement motor 483, the third front and back displacement motor 483 drives the brush disc mounting slide 481 to drive the placing box 48 and the first rotating motor 47 to move along the direction of the brush disc displacement guide rails 18, the front end of the upper end surface of the placing box 48 is provided with an openable cover plate, the rear end of the upper end surface of the placing box 48 is provided with a first through hole 484 for inserting a transformer pin into a cavity to contact with the first brush disc 40, the second brush disc is arranged at the right side of the back of the material moving conveying belt 16, the second brush disc is driven to rotate left and right through a second rotating motor 49, the second clamping cylinder 43 is movably arranged at the back of the material, the mounting seat 431 is provided with a front driving cylinder 432 and a rear driving cylinder 432 which are used for driving the second clamping cylinder 43 to extend to the second brush disc, the mounting seat 431 is further provided with a clamping plate 433, an expansion link of the second clamping cylinder 43 is connected with a supporting plate 435, a clamping space for clamping the transformer is formed between the supporting plate 435 and the clamping plate 433, and the clamping plate 433 is provided with a second through hole 434 for the transformer pin to extend downwards to contact with the first brush disc 40.

Discharge mechanism includes ejection of compact manipulator 50, ejection of compact conveyer belt 51 and the ejection of compact motor that is used for driving ejection of compact conveyer belt 51 pivoted, ejection of compact conveyer belt 51 sets up the right side at feeding conveyer belt 11, ejection of compact manipulator 50 sets up the top between second brush dish and ejection of compact conveyer belt 51 through displacement guide rail 23 around the third, and through displacement motor 53 drive around the second along the displacement guide rail 23 direction removal around the third, be equipped with third slide 54 on the displacement guide rail 23 around the third, be equipped with on the third slide 54 and be used for driving the third up-and-down displacement cylinder 55 of ejection of compact manipulator 50 activity from top to bottom.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, so any modifications, equivalent replacements, improvements, etc. made to the above embodiments by the technology of the present invention are all within the scope of the technical solution of the present invention.

Claims

1. Full-automatic transformer pin brush tin machine, including frame, control panel and composing tool, its characterized in that: the machine base is provided with a feeding mechanism, a material taking mechanical arm, a tin brushing mechanism, a material moving mechanism and a material discharging mechanism, the feeding mechanism, the material taking mechanical arm, the tin brushing mechanism, the material moving mechanism and the material discharging mechanism are all connected with a control panel, the feeding mechanism and the material moving mechanism are arranged on the machine base in parallel, the feeding mechanism comprises a feeding conveyer belt arranged from left to right and a feeding motor used for driving the feeding conveyer belt to rotate, the material moving mechanism comprises a material moving conveyer belt arranged from left to right and a material moving motor used for driving the material moving conveyer belt to rotate, the material taking mechanical arm is arranged above the feeding conveyer belt, the material taking mechanical arm is used for moving a composing jig on the feeding conveyer belt to the material moving conveyer belt, the tin brushing mechanism comprises a first brush disc, a second brush disc, a first clamping cylinder and a second clamping cylinder, the first brush disc is arranged between the feeding conveyer belt and the material moving conveyer belt, the first clamping cylinder is arranged above the first brush disc, the first clamping cylinder is used for grabbing a transformer on the material moving conveying belt and can be driven by a first front and back displacement motor to sequentially convey the transformer to a first brush disc and a second clamping cylinder, the first brush disc is driven by a first rotating motor to rotate front and back, the second brush disc is arranged on the right side of the back of the material moving conveying belt, the second brush disc is driven by a second rotating motor to rotate left and right, the second clamping cylinder is movably arranged on the back of the material moving conveying belt left and right through a mounting seat, a front and back driving cylinder for driving the second clamping cylinder to extend to the second brush disc is arranged on the mounting seat, a clamping plate is further arranged on the mounting seat, a telescopic rod of the second clamping cylinder is connected with a supporting plate, a clamping space for clamping the transformer is formed between the supporting plate and the clamping plate, the discharging mechanism comprises a discharging manipulator, a discharging conveying belt and a discharging motor for driving the discharging conveying belt to rotate, and the discharging, the discharging manipulator is arranged between the second brush disc and the discharging conveyer belt and can be driven by the second front and rear displacement motors to move back and forth.

2. The full-automatic transformer pin tin brushing machine according to claim 1, characterized in that: be equipped with the box of placing that is used for placing first brush dish on the frame, be equipped with two directions backward in the past side by side on the frame and be provided with brush dish displacement guide rail, place box and install on the frame movably through brush dish installation slide, first rotation motor setting is in the one side of placing the box, and the opposite side of placing the box is equipped with displacement motor around the third, and displacement motor drives brush dish installation slide around the third and drives and place box and first rotation motor and remove along brush dish displacement guide rail direction.

3. The full-automatic transformer pin tin brushing machine according to claim 2, characterized in that: the front end of the upper end face of the placing box is provided with a cover plate capable of being opened and closed, and the rear end of the upper end face of the placing box is provided with a first through hole for inserting a transformer pin into the cavity to be contacted with the first brush disc.

4. The full-automatic transformer pin tin brushing machine according to claim 1, characterized in that: still be equipped with the mounting bracket on the frame, turn right from a left side on the mounting bracket and be equipped with first fore-and-aft displacement guide rail, second fore-and-aft displacement guide rail and third fore-and-aft displacement guide rail in proper order, get the material manipulator setting on first fore-and-aft displacement guide rail, and remove along first fore-and-aft displacement guide rail direction through displacement motor drive around the fourth, first centre gripping cylinder sets up on second fore-and-aft displacement guide rail, and remove along second fore-and-aft displacement guide rail direction by displacement motor drive around the first, ejection of compact manipulator sets up on third fore-and-aft displacement guide rail, and remove along third fore-and-aft displacement guide rail direction by displacement motor drive around the.

5. The full-automatic transformer pin tin brushing machine according to claim 4, characterized in that: be equipped with first slide on the first front and back displacement guide rail, the lower extreme of first slide is equipped with the first upper and lower displacement cylinder that is used for driving the material taking manipulator activity from top to bottom.

6. The full-automatic transformer pin tin brushing machine according to claim 4, characterized in that: and a second sliding seat is arranged on the second front and rear displacement guide rail, and a second upper and lower displacement cylinder for driving the first clamping cylinder to move up and down is arranged on the second sliding seat.

7. The full-automatic transformer pin tin brushing machine according to claim 4, characterized in that: and a third sliding seat is arranged on the third front-rear displacement guide rail, and a third upper-lower displacement cylinder used for driving the discharging manipulator to move up and down is arranged on the third sliding seat.

8. The full-automatic transformer pin tin brushing machine according to claim 1, characterized in that: the feeding conveyer belt is provided with a first limiting plate and a second limiting plate which are used for fixing the typesetting jig respectively at the left end and the right end, a fourth up-and-down displacement cylinder which is used for driving the first limiting plate to move up and down is arranged above the first limiting plate, and the fourth up-and-down displacement cylinder is installed on the installation frame through an installation plate.

9. The full-automatic transformer pin tin brushing machine according to claim 1, characterized in that: and the clamping plate is provided with a second through hole for the pin of the transformer to extend downwards to be in contact with the first brush disc.