CN211134675U - Automatic withstand voltage test roller line - Google Patents
Automatic withstand voltage test roller line Download PDFInfo
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- CN211134675U CN211134675U CN201921742178.8U CN201921742178U CN211134675U CN 211134675 U CN211134675 U CN 211134675U CN 201921742178 U CN201921742178 U CN 201921742178U CN 211134675 U CN211134675 U CN 211134675U
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- conveying roller
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Abstract
The utility model discloses an automatic withstand voltage test roller line aims at providing a reasonable in design, high and the high automatic withstand voltage test roller line of degree of automation of efficiency of software testing. The utility model discloses a main conveying roller line with set up in the supplementary conveying roller line of main conveying roller line one end, main conveying roller line with be provided with lift transplanter one between the front end of supplementary conveying roller line, main conveying roller line with be provided with lift transplanter two between the rear end of supplementary conveying roller line, main conveying roller line with still be provided with the test robot between the supplementary conveying roller line, the both ends of test robot just are located respectively main conveying roller line with all be provided with the test station on the supplementary conveying roller line, the one end of test station is provided with the ground connection subassembly. The utility model discloses be applied to the technical field of air conditioner withstand voltage test.
Description
Technical Field
The utility model relates to an automatic withstand voltage test cylinder line, in particular to automatic withstand voltage test cylinder line of air conditioner.
Background
The air conditioner is required to be subjected to voltage withstanding test in the production process, the traditional test method is that the air conditioner to be tested is placed on a conveying line and is conveyed to a test station, a blocking mechanism is lifted manually to block the air conditioner to be tested from continuing to move forwards, then a worker firstly performs grounding treatment on the air conditioner to be tested, then the air conditioner to be tested is tested through a voltage withstanding tester, if the air conditioner to be tested is a qualified product, the blocking mechanism is put down to enable the air conditioner to continue to move forwards, and if the air conditioner to be tested is a defective product, the worker is required to move the unqualified product out of the conveying line and print an unqualified product label.
The existing air conditioner pressure resistance test method is low in production efficiency, high in working strength of workers and required to carry defective air conditioners.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that overcome prior art not enough, provide a reasonable in design, efficiency of software testing height and degree of automation high automatic withstand voltage test cylinder line.
The utility model adopts the technical proposal that: the utility model discloses a main conveying roller line with set up in the supplementary conveying roller line of main conveying roller line one end, main conveying roller line with be provided with lift transplanter one between the front end of supplementary conveying roller line, main conveying roller line with be provided with lift transplanter two between the rear end of supplementary conveying roller line, main conveying roller line with still be provided with the test robot between the supplementary conveying roller line, the both ends of test robot just are located respectively main conveying roller line with all be provided with the test station on the supplementary conveying roller line, the one end of test station is provided with the ground connection subassembly.
Furthermore, the tail end of the auxiliary conveying roller line is butted with a defective product cache line, and the defective product cache line comprises a defective product roller conveying line and a jacking rotating mechanism arranged on the defective product roller conveying line.
Further, the device comprises a control box, wherein an MCU controller is arranged in the control box, the MCU controller is electrically connected with the first lifting transplanter, the second lifting transplanter, the testing robot, the testing station, the grounding assembly and the defective product cache line, and the main conveying roller line and the auxiliary conveying roller line respectively comprise a roller support frame and a plurality of rollers arranged on the roller support frame.
Further, the test station comprises a front blocking mechanism, a rear blocking mechanism and a centering mechanism, the centering mechanism is located between the front blocking mechanism and the rear blocking mechanism, and the grounding assembly is located at the front end of the centering mechanism; the front blocking mechanism and the rear blocking mechanism comprise blocking supporting plates, blocking cylinders, floating connectors and blocking blocks, the blocking cylinders are arranged on the blocking supporting plates, one ends of the floating connectors are connected with the blocking cylinders, and the other ends of the floating connectors are connected with the blocking blocks.
Furthermore, the centering mechanism comprises a centering base, a connecting rod mechanism is arranged at the center of the centering base, movable plates connected with the connecting rod mechanism are symmetrically arranged at two ends of the centering base, a guide plate is arranged above the movable plates, a plurality of supporting columns are arranged between the movable plates and the guide plate and located between the two rollers, driving mechanisms are arranged on two sides of the centering base, and the driving mechanisms on two sides are respectively connected with two sides of one movable plate.
Further, the ground connection subassembly includes the ground connection base, be provided with horizontal migration mechanism on the ground connection base, be provided with two piece at least removal support columns on the horizontal migration mechanism, it is located between two cylinders to remove the support column, be provided with lateral shifting mechanism on the removal support column, be provided with the copper guide post on the lateral shifting mechanism and with the ground connection copper that the copper guide post is connected.
Further, the test robot comprises a robot base, six robot arms arranged on the robot base and a robot jig arranged on the six robot arms, wherein a vision detector is arranged at the lower end of the robot jig.
Further, the jacking rotary mechanism comprises a jacking cylinder, a jacking plate, a rotary motor, a first gear, a second gear, a rotary plate and a rotary shaft, the first gear is connected with the rotary motor, the second gear is meshed with the first gear, the jacking cylinder is connected with the jacking plate, the rotary plate is located on a conveying line of the defective product roller conveying line, one end of the rotary shaft is connected with the rotary plate, and the other end of the rotary shaft penetrates through the jacking plate to be connected with the second gear.
Furthermore, a scanner and a stamper are arranged on the guide plate.
The utility model has the advantages that: because the utility model comprises a main conveying roller line and an auxiliary conveying roller line arranged at one end of the main conveying roller line, a first lifting transplanter is arranged between the front ends of the main conveying roller line and the auxiliary conveying roller line, a second lifting transplanter is arranged between the rear ends of the main conveying roller line and the auxiliary conveying roller line, a test robot is also arranged between the main conveying roller line and the auxiliary conveying roller line, the two ends of the test robot are respectively arranged on the main conveying roller line and the auxiliary conveying roller line, test stations are respectively arranged on the main conveying roller line and the auxiliary conveying roller line, one end of each test station is provided with a grounding component, so the main conveying roller line is shunted to the auxiliary conveying roller line, the test efficiency is improved, when the test stations are transmitted, the test stations are automatically grounded through the grounding components, and then the test robot on the test stations automatically tests, so the utility model discloses not only degree of automation is high, has saved the manpower, has also improved efficiency of software testing greatly.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
Fig. 2 is a partial top view of the present invention;
FIG. 3 is a schematic structural view of a second lifting transplanter;
FIG. 4 is a schematic diagram of a test robot;
FIG. 5 is a schematic structural view of the front blocking mechanism;
FIG. 6 is a schematic structural view of the centering mechanism;
FIG. 7 is a schematic structural view of a grounding assembly;
Fig. 8 is a schematic structural view of the jacking-rotating mechanism.
Detailed Description
As shown in fig. 1 to 8, in this embodiment, the utility model discloses a main conveying roller line 1 with set up in the supplementary conveying roller line 2 of 1 one end of main conveying roller line, main conveying roller line 1 with be provided with lift transplanter 3 between the front end of supplementary conveying roller line 2, main conveying roller line 1 with be provided with lift transplanter two 4 between the rear end of supplementary conveying roller line 2, main conveying roller line 1 with still be provided with test robot 5 between the supplementary conveying roller line 2, test robot 5's both ends just are located respectively main conveying roller line 1 with all be provided with test station 6 on the supplementary conveying roller line 2, test station 6's one end is provided with ground connection subassembly 7, be provided with defective products buffer memory line 8 on the supplementary conveying roller line 2.
In this embodiment, the device further comprises a control box, an MCU controller is arranged in the control box, the MCU controller is electrically connected to the first lifting transplanter 3, the second lifting transplanter 4, the testing robot 5, the testing station 6, the grounding assembly 7 and the defective product cache line 8, the main conveying roller line 1 and the auxiliary conveying roller line 2 both comprise a roller support frame 21 and a plurality of rollers 22 arranged on the roller support frame 21, the main conveying roller line 1, the auxiliary conveying roller line 2 and the defective product cache line 8 are all provided with a plurality of support plates 23, and the support plates are provided with a testing air conditioner 24.
In this embodiment, each of the first lifting transplanter 3 and the second lifting transplanter 4 comprises a lifting base 41, a cutting support 42 is arranged on the lifting base 41, a plurality of conveyor belts 43 are arranged on the cutting support 42, the conveyor belts 43 extend from the front side of the main conveying roller line 1 to the rear side of the auxiliary conveying roller line 2, a blocking plate 44 is arranged at the right end of the first lifting transplanter 3, and the blocking plates 44 are arranged at the left end and the right end of the second lifting transplanter 4; the first lifting transplanter 3 is used for shunting the air conditioner 24 to be tested of the main conveying roller line 1 to the auxiliary conveying roller line 2, the second lifting transplanter 4 is used for transferring the air conditioner 24 to be tested qualified on the auxiliary conveying roller line 2 to the main conveying roller line 1, transferring the air conditioner 24 tested as a defective product of the main conveying roller line 1 to the auxiliary conveying roller line 2, and transferring the defective product to the defective product cache line 8 through the auxiliary conveying roller line 2.
In this embodiment, the testing station 6 includes a front blocking mechanism 61, a rear blocking mechanism 62 and a centering mechanism 63, the centering mechanism 63 is located between the front blocking mechanism 61 and the rear blocking mechanism 62, and the grounding assembly 7 is located at the front end of the centering mechanism 63; the front blocking mechanism 61 and the rear blocking mechanism 62 both comprise a blocking support plate 611, a blocking cylinder 612, a floating connector 613 and a blocking block 614, the blocking cylinder 612 is arranged on the blocking support plate 611, one end of the floating connector 613 is connected with the blocking cylinder 612, the other end of the floating connector 613 is connected with the blocking block 614, and one end of the front blocking mechanism 61 is provided with a sensor.
In this embodiment, the centering mechanism 63 includes a centering base 631, a link mechanism 632 is disposed at the center of the centering base 631, two ends of the centering base 631 are symmetrically provided with a moving plate 633 connected to the link mechanism 632, a guide plate 634 is disposed above the moving plate 633, a plurality of pillars 635 are disposed between the moving plate 633 and the guide plate 634, the pillars 635 are located between the two rollers 22, driving mechanisms 636 are disposed on two sides of the centering base 631, the driving mechanisms 636 on two sides are respectively connected to two sides of one of the moving plates 633, and a scanner 9 and a stamper 10 are disposed on the guide plate 634.
In this embodiment, the grounding assembly 7 includes a grounding base 71, a horizontal moving mechanism 72 is disposed on the grounding base 71, at least two moving support columns 73 are disposed on the horizontal moving mechanism 72, the moving support columns 73 are located between the two rollers 22, a lateral moving mechanism 74 is disposed on the moving support columns 73, a copper plate guide column 75 and a grounding copper plate 76 connected to the copper plate guide column 75 are disposed on the lateral moving mechanism 74, and the grounding assembly 7 is integrated on the main conveying roller line 1 and the auxiliary conveying roller line 2, so as to reduce space occupation.
In this embodiment, test robot 5 include robot base 51, set up in six robotic arms 52 on robot base 51 with set up in the robot tool 53 of the different models of a plurality of on six robotic arms 52, this design can provide the utility model discloses a commonality can test multiple air conditioner, the lower extreme of robot tool 53 is provided with vision detector 54, the optional model of test robot 5 is the robot of epression C8A 901S.
In this embodiment, the defective product buffer line 8 includes a defective product roller conveyor line 81 and a lifting and rotating mechanism 82 disposed on the defective product roller conveyor line 81, where the lifting and rotating mechanism 82 includes a lifting cylinder 821, a lifting plate 822, a rotating motor 823, a first gear 824, a second gear 825, a rotating plate 826 and a rotating shaft 827, the first gear 824 is connected to the rotating motor 823, the second gear 825 is engaged with the first gear 824, the lifting cylinder 821 is connected to the lifting plate 822, the rotating plate 826 is located on the conveyor line of the defective product roller conveyor line 81, one end of the rotating shaft 827 is connected to the rotating plate 826, and the other end of the rotating shaft 827 passes through the lifting plate 822 and is connected to the second gear 825.
In this embodiment, the working process of the present invention is to place the carrier plate 23 carrying the testing air conditioner 24 on the main conveying roller line 1, after the main conveying roller line 1 passes through a testing air conditioner 24, the latter testing air conditioner 24 is transferred to the auxiliary conveying roller line 2 through the first lifting transplanter 3, when the testing air conditioner 24 is conveyed to the testing station 6, the centering mechanism 63 automatically performs centering adjustment on the carrier plate 23 to make the carrier plate 23 located at the center of the roller supporting frame 21, then the grounding assembly 7 automatically grounds the testing air conditioner 24 through the grounding copper plate 76, then the visual detector 54 performs visual status on the testing interface of the testing air conditioner 24, then the robot fixture 53 automatically connects the testing interface, then starts the pressure resistance test, when the testing result is a defective product, the stamper 10 prints a label of the defective product on the testing air conditioner 24, the defective test air conditioner 24 is transmitted to the defective cache line 8, and the test air conditioner 24 is rotated by 90 degrees by the jacking rotating mechanism 82 and then transmitted, so that the transmission space is saved; and when the test result is a qualified product, transmitting the test air conditioner to the main conveying roller line 1 for continuous transmission.
In summary, the following steps: the utility model has the advantages of it is following:
1. The testing air conditioner 24 of the main conveying roller line 1 is distributed to the auxiliary conveying roller line 2, so that the testing efficiency is improved;
2. The grounding assembly 7 is used for automatically grounding, so that manual operation is reduced;
3. The testing robot 5 is used for visual positioning, the electrodes are switched on to start a voltage withstanding test, and the testing robot 5 is used for replacing manual automatic testing, so that the labor cost is saved;
4. The conveying occupied area of the defective products is saved by the jacking rotating mechanism 82.
The utility model discloses be applied to the technical field of air conditioner withstand voltage test.
While the embodiments of the present invention have been described in terms of practical embodiments, they are not intended to limit the scope of the invention, and modifications of the embodiments and combinations with other embodiments will be apparent to those skilled in the art in light of the present description.
Claims (9)
1. The utility model provides an automatic withstand voltage test cylinder line which characterized in that: the automatic test machine comprises a main conveying roller line (1) and an auxiliary conveying roller line (2) arranged at one end of the main conveying roller line (1), wherein a first lifting transplanter (3) is arranged between the main conveying roller line (1) and the front end of the auxiliary conveying roller line (2), a second lifting transplanter (4) is arranged between the main conveying roller line (1) and the rear end of the auxiliary conveying roller line (2), a test robot (5) is further arranged between the main conveying roller line (1) and the auxiliary conveying roller line (2), two ends of the test robot (5) are respectively located on the main conveying roller line (1) and the auxiliary conveying roller line (2) and are respectively provided with a test station (6), and one end of the test station (6) is provided with a grounding component (7).
2. The automatic pressure resistance testing roller line according to claim 1, wherein: the tail end of the auxiliary conveying roller line (2) is butted with a defective product cache line (8), and the defective product cache line (8) comprises a defective product roller conveying line (81) and a jacking rotating mechanism (82) arranged on the defective product roller conveying line (81).
3. The automatic pressure resistance testing roller line according to claim 2, wherein: it still includes the control box, be provided with the MCU controller in the control box, the MCU controller all with lift transplanter one (3) lift transplanter two (4) test robot (5) test station (6) ground connection subassembly (7) defective products buffer memory line (8) electric connection, main conveying roller line (1) with assist conveying roller line (2) all include cylinder support frame (21) and a plurality of set up in cylinder (22) on cylinder support frame (21).
4. The automatic pressure resistance testing roller line according to claim 3, wherein: the test station (6) comprises a front blocking mechanism (61), a rear blocking mechanism (62) and a centering mechanism (63), the centering mechanism (63) is located between the front blocking mechanism (61) and the rear blocking mechanism (62), and the grounding assembly (7) is located at the front end of the centering mechanism (63); preceding arrestment mechanism (61) with back arrestment mechanism (62) all are including blockking backup pad (611), blockking cylinder (612), unsteady connector (613) and block piece (614), block cylinder (612) set up in block backup pad (611) on, the one end of unsteady connector (613) with block cylinder (612) and be connected, the other end of unsteady connector (613) with block piece (614) and be connected.
5. The automatic pressure resistance testing roller line according to claim 4, wherein: centering mechanism (63) is including centering base (631), the center of centering base (631) is provided with link mechanism (632), the both ends symmetry of centering base (631) be provided with movable plate (633) that link mechanism (632) are connected, the top of movable plate (633) is provided with deflector (634), movable plate (633) with be provided with a plurality of pillar (635) between deflector (634), pillar (635) are located two between cylinder (22), the both sides of centering base (631) all are provided with actuating mechanism (636), both sides actuating mechanism (636) are connected with the both sides of one of them movable plate (633) respectively.
6. The automatic pressure resistance testing roller line according to claim 3, wherein: the grounding assembly (7) comprises a grounding base (71), a horizontal moving mechanism (72) is arranged on the grounding base (71), at least two movable supporting columns (73) are arranged on the horizontal moving mechanism (72), the movable supporting columns (73) are located between two rollers (22), a transverse moving mechanism (74) is arranged on the movable supporting columns (73), and a copper plate guide column (75) and a grounding copper plate (76) connected with the copper plate guide column (75) are arranged on the transverse moving mechanism (74).
7. The automatic pressure resistance testing roller line according to claim 1, wherein: the test robot (5) comprises a robot base (51), six robot arms (52) arranged on the robot base (51) and a robot jig (53) arranged on the six robot arms (52), wherein a visual detector (54) is arranged at the lower end of the robot jig (53).
8. The automatic pressure resistance testing roller line according to claim 4, wherein: the jacking and rotating mechanism (82) comprises a jacking cylinder (821), a jacking plate (822), a rotating motor (823), a first gear (824), a second gear (825), a rotating plate (826) and a rotating shaft (827), wherein the first gear (824) is connected with the rotating motor (823), the second gear (825) is meshed with the first gear (824), the jacking cylinder (821) is connected with the jacking plate (822), the rotating plate (826) is located on a conveying line of the defective product roller conveying line (81), one end of the rotating shaft (827) is connected with the rotating plate (826), and the other end of the rotating shaft (827) penetrates through the jacking plate (822) to be connected with the second gear (825).
9. The automatic pressure resistance testing roller line according to claim 5, wherein: the guide plate (634) is provided with a scanner (9) and a stamp device (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921742178.8U CN211134675U (en) | 2019-10-17 | 2019-10-17 | Automatic withstand voltage test roller line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921742178.8U CN211134675U (en) | 2019-10-17 | 2019-10-17 | Automatic withstand voltage test roller line |
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| Publication Number | Publication Date |
|---|---|
| CN211134675U true CN211134675U (en) | 2020-07-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921742178.8U Active CN211134675U (en) | 2019-10-17 | 2019-10-17 | Automatic withstand voltage test roller line |
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| CN (1) | CN211134675U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113028691A (en) * | 2021-02-26 | 2021-06-25 | 珠海格力智能装备有限公司 | Layout structure of air conditioner vacuumizing and filling station |
| CN117622841A (en) * | 2024-01-16 | 2024-03-01 | 广东若铂智能机器人有限公司 | High-precision vibration test docking system |
-
2019
- 2019-10-17 CN CN201921742178.8U patent/CN211134675U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113028691A (en) * | 2021-02-26 | 2021-06-25 | 珠海格力智能装备有限公司 | Layout structure of air conditioner vacuumizing and filling station |
| CN117622841A (en) * | 2024-01-16 | 2024-03-01 | 广东若铂智能机器人有限公司 | High-precision vibration test docking system |
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