CN113028691A - Layout structure of air conditioner vacuumizing and filling station - Google Patents
Layout structure of air conditioner vacuumizing and filling station Download PDFInfo
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- CN113028691A CN113028691A CN202110215545.4A CN202110215545A CN113028691A CN 113028691 A CN113028691 A CN 113028691A CN 202110215545 A CN202110215545 A CN 202110215545A CN 113028691 A CN113028691 A CN 113028691A
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B45/00—Arrangements for charging or discharging refrigerant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2345/00—Details for charging or discharging refrigerants; Service stations therefor
- F25B2345/001—Charging refrigerant to a cycle
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Transplanting Machines (AREA)
Abstract
A layout structure of an air conditioner vacuumizing filling station comprises a first roller line, a speed doubling chain is arranged opposite to the first roller line, a first main line is arranged between the first roller line and the speed doubling chain, a third main line is arranged opposite to the first main line, a second main line is arranged between the first main line and the third main line, a plurality of outer ring vacuumizing vacancies are arranged in the first main line side by side, a plurality of inner ring vacuumizing vacancies are arranged on one side of the second main line close to the first main line side by side, a plurality of filling positions are arranged in the third main line side by side, a plurality of air conditioners are conveyed to the first main line and the second main line from the first roller line simultaneously and enter the outer ring vacuumizing vacancies and the inner ring vacuumizing vacancies respectively for vacuumizing, and then conveyed to the third main line through the speed doubling chain and enter the plurality of filling positions respectively for filling and then are discharged. The invention completely meets the production takt, achieves the balance of supply and demand of vacuumizing and filling, adopts an automatic butt joint process in the whole process, only needs one person for inspection, reduces the labor cost and improves the line body transportation efficiency.
Description
Technical Field
The invention belongs to the field of industrial production, and particularly relates to a layout structure of an air conditioner vacuumizing and filling station.
Background
With the development of society, people pay more and more attention to the quality of life while ensuring basic life requirements, such as coolness brought by indoor air conditioning in hot summer, so that a large number of market demands put forward new requirements on the capacity of air conditioning manufacturers. As is well known, vacuumizing and refrigerant filling are long time-consuming processes in the air conditioner production process, and therefore, the reasonable planning of the vacuumizing and refrigerant filling operation logic and the line structure layout are the key for improving the production takt.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a layout structure of an air conditioner vacuumizing and filling station, the layout structure reasonably distributes the proportion of vacuumizing and filling stations, improves the production efficiency of an air conditioner, adopts an automatic butt joint process, reduces the operation of personnel during vacuumizing and filling, and adopts a running mode of main line feeding and auxiliary line discharging to improve the production rhythm.
In order to achieve the purpose, the specific technical scheme of the layout structure of the air-conditioning vacuumizing and pouring station is as follows:
a layout structure of an air conditioner vacuumizing filling station comprises a first roller line, a speed doubling chain is arranged opposite to the first roller line, a first main line is arranged between the first roller line and the speed doubling chain, a third main line is arranged opposite to the first main line, a second main line is arranged between the first main line and the third main line, a plurality of outer ring vacuumizing vacancies are arranged in the first main line side by side, a plurality of inner ring vacuumizing vacancies are arranged on one side of the second main line close to the first main line side by side, a plurality of filling positions are arranged in the third main line side by side, a plurality of air conditioners are conveyed to the first main line and the second main line from the first roller line simultaneously and enter the outer ring vacuumizing vacancies and the inner ring vacuumizing vacancies respectively for vacuumizing, and then conveyed to the third main line through the speed doubling chain and enter the plurality of filling positions respectively for filling and then are discharged.
Furthermore, a ring-shaped assembly line is formed among the first roller line, the first main line, the double-speed chain and the third main line.
Furthermore, a first auxiliary line is arranged between the first main line and the outer ring vacuumizing vacancy, a second auxiliary line is arranged between the second main line and the inner ring vacuumizing vacancy, a third auxiliary line is arranged between the third main line and the pouring position, a second roller line is arranged on the inner side of the first roller line, and two ends of the second roller line are respectively connected with one end of the third auxiliary line and one end of the second main line.
Furthermore, the middle parts of the first roller line and the second roller line are communicated with an air conditioner inlet and an air conditioner outlet.
Furthermore, a plurality of first transplanting machines are arranged on each of the first main line, the first auxiliary line, the second main line, the second auxiliary line, the third main line and the third auxiliary line side by side, the first transplanting machines on the first main line and the first auxiliary line are in one-to-one correspondence, the first transplanting machines on the second main line and the second auxiliary line are in one-to-one correspondence, and the first transplanting machines on the third main line and the third auxiliary line are in mutual correspondence.
Furthermore, eleven first transplanting machines are arranged on each of the first main line, the first auxiliary line, the second main line and the second auxiliary line, eight first transplanting machines are arranged on each of the third main line and the third auxiliary line, eleven outer ring vacuumizing vacancies and eleven inner ring vacuumizing vacancies are respectively arranged, eight filling positions are arranged, the outer ring vacuumizing vacancies correspond to the first transplanting machines on the first auxiliary line one by one, the inner ring vacuumizing vacancies correspond to the first transplanting machines on the second auxiliary line one by one, and the filling positions correspond to the first transplanting machines on the third auxiliary line one by one.
Furthermore, a second transplanter is arranged at one end of the first roller line close to the first main line, one end of the first auxiliary line close to the speed doubling chain, one end of the second auxiliary line close to the speed doubling chain, one end of the speed doubling chain close to the third main line, one end of the third main line close to the first roller line, one end of the third auxiliary line close to the second roller line and one end of the second roller line close to the second main line.
Further, one side of each transplanter is provided with a stopper.
The layout structure of the air-conditioning vacuumizing and pouring station has the following advantages: the production takt is completely met, the supply and demand balance of vacuumizing and filling is achieved, during vacuumizing and filling, an automatic butt joint process is adopted in the whole process, only one person is needed for inspection, the labor cost is greatly reduced, and the line body transportation efficiency is greatly improved.
Drawings
FIG. 1 is a schematic view of the layout structure of the air-conditioning vacuum-pumping filling station of the present invention.
The notation in the figure is: 1. a first roller line; 2. an air conditioner inlet and outlet; 3. a first transplanter; 4. a speed doubling chain; 5. a stopper; 6. an outer ring vacuum pumping vacancy; 7. vacuumizing the vacancy of the inner ring; 8. a perfusion site; 9. a first main line; 10. a first auxiliary line; 11. a second main line; 12. a second auxiliary line; 13. a third auxiliary line; 14. a third main line; 15. a second transplanter; 16. a second roller line.
Detailed Description
In order to better understand the purpose, structure and function of the present invention, the following describes the layout structure of an air-conditioning vacuum-pumping filling station in detail with reference to the accompanying drawings.
The layout structure of the air-conditioning vacuumizing perfusion station comprises a first roller line 1, a speed doubling chain 4, a first main line 9, a third main line 14, a second main line 13, a second main line 11, a third main line 10, a third auxiliary line 13, a second main line 11, a third main line 11, a fourth main line 9, a fourth main line 14, a fourth main line 4 and a speed doubling chain 4, wherein the speed doubling chain 4 is arranged opposite to the first roller line 1, the first roller line 1 and the speed doubling chain 4 are arranged, the third main line 14 is parallel to the first main line 9 and the third main line 14 and is perpendicular to the first roller line 1 and the speed doubling chain 4, the third main line 14 is arranged opposite to the first main line 9, the third main line 14 is parallel to the first main line 9 and is perpendicular to the first roller line 1, the speed doubling chain 4 is arranged between the first roller line 1 and the speed doubling chain 4, the third main line 14 is arranged opposite to the second main line 14, a second auxiliary line 12 is provided along a side of the second main line 11 adjacent to the first auxiliary line 10, a second drum line 16 is provided along an inner side of the first drum line 1, the length of the second drum line 16 is shorter than that of the first drum line 1, and both ends of the second drum line 16 are connected to one end of the third auxiliary line 13 and one end of the second main line 11, respectively.
The middle parts of the first roller line 1 and the second roller line 16 are communicated with an air conditioner inlet and outlet 2, a plurality of first transplanting machines 3 are arranged on a first main line 9, a first auxiliary line 10, a second main line 11, a second auxiliary line 12, a third main line 14 and a third auxiliary line 13 in parallel, preferably, eleven first transplanting machines 3 are arranged on each of the first main line 9, the first auxiliary line 10, the second main line 11 and the second auxiliary line 12 respectively, the first transplanting machines 3 of the first main line 9 and the first auxiliary line 10 correspond to each other, the first transplanting machines 3 of the second main line 11 and the first auxiliary line 12 correspond to each other, eight first transplanting machines 3 are arranged on each of the third main line 14 and the third auxiliary line 13 in parallel, and the first transplanting machines 3 of the third main line 14 and the third auxiliary line 13 correspond to each other.
A second transplanter 15 is arranged at one end of the first roller line 1 close to the first main line 9, one end of the first auxiliary line 10 close to the speed doubling chain 4, one end of the second auxiliary line 12 close to the speed doubling chain 4, one end of the speed doubling chain 4 close to the third main line 14, one end of the third main line 14 close to the first roller line 1, one end of the third auxiliary line 13 close to the second roller line 16 and one end of the second roller line 16 close to the second main line 11.
One side of each transplanter is provided with a stopper 5, so that the air conditioner is positioned to ensure the running speed of the air conditioner.
A plurality of outer ring vacuum-pumping vacant spaces 6 are arranged side by side along one side of the first auxiliary line 10 far away from the first main line 9, the outer ring vacuum-pumping vacant spaces 6 correspond to the first transplanting machines 3 on the first auxiliary line 10 one by one, therefore, eleven outer ring vacuum-pumping vacant sites 6 are respectively numbered from 1 to 11, a plurality of inner ring vacuum-pumping vacant sites 7 are arranged side by side along one side of the second auxiliary line 12 far away from the second main line 11, the inner ring vacuum-pumping vacant sites 7 correspond to the first transplanting machines 3 on the second auxiliary line 12 one by one, therefore, eleven inner ring vacuum extraction vacant sites 7 are respectively numbered from 12 to 22, a plurality of filling sites 8 are arranged side by side along one side of the third auxiliary line 13 far away from the third main line 14, the filling sites 8 correspond to the first transplanting machines 3 on the third auxiliary line 13 in a one-to-one mode, and eight filling sites 8 are respectively numbered from 1 to 8.
The working principle of the invention is as follows: a plurality of air conditioners can simultaneously enter a first roller line 1 and a second roller line 16 from an air conditioner entrance 2, enter a first main line 9 through a second transplanter 15 on the first roller line 1, enter a second main line 11 through a second transplanter 15 on the second roller line 16, convey the air conditioners to a first outer ring vacuumizing vacancy 6 for vacuumizing process through a first transplanter 3 on the first main line 9 and a first auxiliary line 10, convey the air conditioners to a first inner ring vacuumizing vacancy 7 for vacuumizing process through the first transplanter 3 on the second main line 11 and a second auxiliary line 12, when the first outer ring vacuumizing vacancy 6 and the inner ring vacuumizing vacancy 7 work, the first main line 9 runs to the next adjacent outer ring vacuumizing vacancy 6, convey the air conditioners to the next adjacent outer ring vacuumizing vacancy 6 through the first transplanter 3 for vacuumizing process, and the second main line 11 runs to the next adjacent vacuumizing vacancy 7 and convey the air conditioners to the next adjacent outer ring vacuumizing vacancy through the first transplanter 3 The vacuumizing process is carried out in the inner ring vacuumizing vacant site 7, the process is repeated until the last outer ring vacuumizing vacant site 6 and the inner ring vacuumizing vacant site 7 are reached, the air conditioner directly discharges materials from the first auxiliary line 10 and the second auxiliary line 12 after the vacuumizing is finished, so that the materials are fed from the main line without influencing other station stations, the waiting time of feeding and discharging materials of a single line is reduced, the operation efficiency of the air conditioner is improved, the air conditioner enters the double-speed chain 4 through the second transplanting machine 15 on the first auxiliary line 10 and the second auxiliary line 12, then enters the third main line 14 through the second transplanting machine 15 on the double-speed chain 4, the air conditioner is conveyed to the first filling site 8 through the first transplanting machine 3 on the third main line 14 for the filling process, when the first filling site 8 works, the air conditioner is conveyed to the next adjacent filling site 8 through the third main line 14 to the next adjacent filling site 8 through the first transplanting machine 3 for the filling process, and the rest can be done until the last filling position 8, the air conditioner directly discharges from the third auxiliary line 13 after the filling is finished, and finally the air conditioner can enter the second roller line 16 through the second transplanter 15 on the third auxiliary line 13 and is sent out from the air conditioner inlet/outlet 2, or can enter the third main line 14 through the second transplanter 15 on the third auxiliary line 13 and then enters the first roller line 1 through the second transplanter 15 on the third main line 14 and is sent out from the air conditioner inlet/outlet 2.
The production line of the air conditioner outdoor unit depends on the requirement that the online running rhythm is 12S, wherein the duration of the vacuumizing process is 240S, the duration of the filling process is 80S, the duration of each air conditioner entering the station from the main line is 7.5S, the time of each air conditioner being sent out from the station to the auxiliary line is 7.5S, and 7.5+7.5 is 15S, so that theoretically (240+15)/12 is 21.42 vacuumizing stations, and (80+15)/12 is 7.92 filling stations are needed, and 22 vacuumizing stations and 8 filling stations are designed to meet the production rhythm.
The layout structure of the air conditioner vacuumizing and filling station completely meets the production takt time, the supply and demand balance of vacuumizing and filling is achieved, an automatic butt joint process is adopted in the whole process during vacuumizing and filling, only one person is needed for inspection, the labor cost is greatly reduced, and the line body transportation efficiency is greatly improved.
It is to be understood that the present invention has been described with reference to certain embodiments, and that various changes in the features and embodiments, or equivalent substitutions may be made therein by those skilled in the art without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (8)
1. A layout structure of an air conditioner vacuumizing filling station is characterized by comprising a first roller line (1), a speed doubling chain (4) is arranged opposite to the first roller line (1), a first main line (9) is arranged between the first roller line (1) and the speed doubling chain (4), a third main line (14) is arranged opposite to the first main line (9), a second main line (11) is arranged between the first main line (9) and the third main line (14), a plurality of outer ring vacuumizing vacancies (6) are arranged in parallel on the inner side of the first main line (9), a plurality of inner ring vacuumizing vacancies (7) are arranged in parallel on one side of the second main line (11) close to the first main line (9), a plurality of filling positions (8) are arranged in parallel on the inner side of the third main line (14), and a plurality of air conditioners are simultaneously conveyed to the first main line (1) and the second main line (9) to enter the plurality of vacuumizing vacancies (6) and the inner ring vacuumizing vacancies (7) for vacuumizing respectively, then the mixture is conveyed to a third main line (14) through a speed doubling chain (4) to enter a plurality of perfusion positions (8) respectively for perfusion and then is sent out.
2. The arrangement structure of the air-conditioning vacuumizing and pouring station according to claim 1, characterized in that a circular production line is formed among the first roller line (1), the first main line (9), the double-speed chain (4) and the third main line (14).
3. The layout structure of the air-conditioning vacuumizing filling station according to claim 2, wherein a first auxiliary line (10) is arranged between the first main line (9) and the outer ring vacuumizing vacancy (6), a second auxiliary line (12) is arranged between the second main line (11) and the inner ring vacuumizing vacancy (7), a third auxiliary line (13) is arranged between the third main line (14) and the filling station (8), a second roller line (16) is arranged on the inner side of the first roller line (1), and two ends of the second roller line (16) are respectively connected with one end of the third auxiliary line (13) and one end of the second main line (11).
4. The layout structure of the air-conditioning vacuumizing and pouring station according to claim 3, wherein the air-conditioning inlet and outlet (2) is communicated with the middle parts of the first roller line (1) and the second roller line (16).
5. The layout structure of the air-conditioning vacuumizing filling station according to claim 3, wherein a plurality of first transplanting machines (3) are arranged side by side on each of the first main line (9), the first auxiliary line (10), the second main line (11), the second auxiliary line (12), the third main line (14) and the third auxiliary line (13), the first transplanting machines (3) on the first main line (9) and the first auxiliary line (10) are in one-to-one correspondence, the first transplanting machines (3) on the second main line (11) and the second auxiliary line (12) are in one-to-one correspondence, and the first transplanting machines (3) on the third main line (14) and the third auxiliary line (13) are in mutual correspondence.
6. The layout structure of the air-conditioning vacuumizing filling station according to claim 5, wherein eleven first transplanting machines (3) are arranged on each of the first main line (9), the first auxiliary line (10), the second main line (11) and the second auxiliary line (12), eight first transplanting machines (3) are arranged on each of the third main line (14) and the third auxiliary line (13), eleven outer ring vacuumizing vacancies (6) and eleven inner ring vacuumizing vacancies (7) are respectively arranged, eight filling sites (8) are arranged, the outer ring vacuumizing vacancies (6) correspond to the first transplanting machines (3) on the first auxiliary line (10) one by one, the inner ring vacuumizing vacancies (7) correspond to the first transplanting machines (3) on the second auxiliary line (12) one by one, and the filling sites (8) correspond to the first transplanting machines (3) on the third auxiliary line (13) one by one.
7. The layout structure of the air-conditioning vacuumizing perfusion station according to claim 3, wherein a second transplanter (15) is arranged at one end of the first roller line (1) close to the first main line (9), one end of the first auxiliary line (10) close to the speed doubling chain (4), one end of the second auxiliary line (12) close to the speed doubling chain (4), one end of the speed doubling chain (4) close to the third main line (14), one end of the third main line (14) close to the first roller line (1), one end of the third auxiliary line (13) close to the second roller line (16) and one end of the second roller line (16) close to the second main line (11).
8. The arrangement structure of the air-conditioning vacuumizing and pouring station according to claim 7, wherein a stopper (5) is arranged on one side of each transplanter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110215545.4A CN113028691A (en) | 2021-02-26 | 2021-02-26 | Layout structure of air conditioner vacuumizing and filling station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110215545.4A CN113028691A (en) | 2021-02-26 | 2021-02-26 | Layout structure of air conditioner vacuumizing and filling station |
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| Publication Number | Publication Date |
|---|---|
| CN113028691A true CN113028691A (en) | 2021-06-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110215545.4A Withdrawn CN113028691A (en) | 2021-02-26 | 2021-02-26 | Layout structure of air conditioner vacuumizing and filling station |
Country Status (1)
| Country | Link |
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| CN (1) | CN113028691A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102234017A (en) * | 2010-04-29 | 2011-11-09 | 达丰(上海)电脑有限公司 | Crown block system integrating multiple assembling output lines and erection method thereof |
| CN204324259U (en) * | 2014-10-27 | 2015-05-13 | 刘光金 | A kind of panel production line |
| CN204421438U (en) * | 2015-01-28 | 2015-06-24 | 重庆贝华科技有限公司 | Outdoor machine of air-conditioner refrigerant filling system |
| CN208476475U (en) * | 2018-06-11 | 2019-02-05 | 长沙格力暖通制冷设备有限公司 | A kind of air-conditioning helium inspection line |
| CN211134675U (en) * | 2019-10-17 | 2020-07-31 | 珠海奥科达工业自动化有限公司 | Automatic withstand voltage test roller line |
-
2021
- 2021-02-26 CN CN202110215545.4A patent/CN113028691A/en not_active Withdrawn
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102234017A (en) * | 2010-04-29 | 2011-11-09 | 达丰(上海)电脑有限公司 | Crown block system integrating multiple assembling output lines and erection method thereof |
| CN204324259U (en) * | 2014-10-27 | 2015-05-13 | 刘光金 | A kind of panel production line |
| CN204421438U (en) * | 2015-01-28 | 2015-06-24 | 重庆贝华科技有限公司 | Outdoor machine of air-conditioner refrigerant filling system |
| CN208476475U (en) * | 2018-06-11 | 2019-02-05 | 长沙格力暖通制冷设备有限公司 | A kind of air-conditioning helium inspection line |
| CN211134675U (en) * | 2019-10-17 | 2020-07-31 | 珠海奥科达工业自动化有限公司 | Automatic withstand voltage test roller line |
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Application publication date: 20210625 |
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