CN211090686U - Self-walking straw field carbonizing machine - Google Patents
Self-walking straw field carbonizing machine Download PDFInfo
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- CN211090686U CN211090686U CN201921507503.2U CN201921507503U CN211090686U CN 211090686 U CN211090686 U CN 211090686U CN 201921507503 U CN201921507503 U CN 201921507503U CN 211090686 U CN211090686 U CN 211090686U
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Abstract
A self-walking straw field carbonizing machine comprises a walking and steering system, a power system, a vehicle body, a straw harvesting device, a straw feeding device, a crushing device, a crushed straw feeding device, a straw storage bin, a carbonizing furnace feeding device, a carbonizing furnace discharging device and a carbonizing material bin; the walking and steering system is arranged on a chassis of the vehicle body, and the power system is connected with the walking and steering system; the straw harvesting device is arranged in front of the vehicle body, and the straw feeding device is arranged between the straw harvesting device and the crushing device; the smashing device, the smashed straw feeding device, the straw storage bin, the carbonization furnace feeding device, the carbonization furnace discharging device and the carbide bin are sequentially arranged on the vehicle body. A field carbonization method of straws. The utility model has the advantages of carbonizing while harvesting the straws, not needing to transport and store the straws, reducing production steps, reducing production cost and the like. The utility model belongs to living beings carbomorphism field.
Description
Technical Field
The utility model belongs to living beings carbomorphism field, concretely relates to from walking straw field carbomorphism machine.
Background
The existing carbonization equipment is fixedly arranged in a factory building, and the operation process is generally to carbonize the biomass raw material after the biomass raw material is collected and stored by a business owner. Collecting the straws from the field, and transporting the straws to a factory for storage so as to wait for carbonization production. For enterprises, at least two links are added in the process, namely, a large amount of straws are collected and transported, and a large amount of fields are needed for storing the collected straws. Therefore, the production cost of enterprises is high, the production process is increased, time and labor are wasted, and a large amount of empty spaces or warehouses are required to be prepared for storing the straws.
SUMMERY OF THE UTILITY MODEL
To the problem, the utility model provides a from walking straw field carbomorphism machine, it has the limit and reaps the straw limit carbomorphism, need not the transportation and stores advantages such as straw, reduction production step, reduction in production cost.
A self-walking straw field carbonizing machine comprises a walking and steering system, a power system, a vehicle body, a straw harvesting device, a straw feeding device, a crushing device, a crushed straw feeding device, a straw storage bin, a carbonizing furnace feeding device, a carbonizing furnace discharging device and a carbonizing material bin; the walking and steering system is arranged on a chassis of the vehicle body, and the power system is connected with the walking and steering system; the straw harvesting device is arranged in front of the vehicle body, and the straw feeding device is arranged between the straw harvesting device and the crushing device; the smashing device, the smashed straw feeding device, the straw storage bin, the carbonization furnace feeding device, the carbonization furnace discharging device and the carbonization material bin are sequentially arranged on the vehicle body from the near end of the straw harvesting device to the far end of the straw harvesting device; the power system arranged on the vehicle body is also connected with the crushing device, the crushed straw feeding device, the carbonization furnace feeding device and the carbonization furnace discharging device so as to drive the straw feeding device, the carbonization furnace feeding device and the carbonization furnace discharging device to move; and a combustion heating device is arranged below the carbonization furnace. By adopting the structure, the straw can be directly harvested in the field through the straw harvesting device, the straw is directly carbonized after being crushed, the straw does not need to be collected and then transported to a factory building to be subjected to special carbonization processing, the working procedures and time are saved, the production efficiency is improved, the warehouse does not need to be searched to store the straw, and the production cost is reduced.
Preferably, the system also comprises a cooling system and a fan, and a tail gas discharge port of the carbonization furnace is sequentially connected with the cooling system, the fan and the combustion heating device through gas pipelines. By adopting the structure, the filtered tail gas can be utilized and conveyed to the combustion heating device for subsequent straw carbonization, so that the energy consumption is saved and the pollution is reduced.
Preferably, the air conditioner further comprises a filtering system, and the filtering system is arranged between the cooling system and the fan. By adopting the structure, the cooled tail gas has purer components and is easier to be combusted, and the utilization efficiency of the tail gas can be improved.
Preferably, the cooling system is a water-cooled cooling tower; the filtering system comprises cyclone dust removing equipment and cloth bag dust removing equipment.
Preferably, the carbonization furnace is a continuous rotary carbonization furnace or a continuous fluid state carbonization furnace.
Preferably, the straw feeding device and the crushed straw feeding device are belt conveying mechanisms.
Preferably, the charging device of the carbonization furnace and the discharging device of the carbonization furnace are both spiral conveying devices.
Preferably, the power system is connected with the carbonization furnace, the carbonization furnace feeding device, the carbonization furnace discharging device and the spiral conveying device through a belt mechanism or a chain mechanism so as to drive the carbonization furnace, the carbonization furnace feeding device, the carbonization furnace discharging device and the spiral conveying device.
A field carbonization method for straws comprises the following steps:
S1, harvesting the straws by the straw harvesting device, and conveying the harvested straws to the crusher;
S2, crushing the straws in a crusher to obtain crushed straw materials, and conveying the crushed straw materials to a carbonization furnace;
S3, carbonizing the straw crushed material in a carbonization furnace to obtain a straw carbonized material;
And S4, conveying the straw carbonized material to a carbonized material bin. By adopting the method, the straws can be directly harvested in the field and directly carbonized after being crushed, so that the working procedures and time are saved, the production efficiency is improved, and the production cost is reduced.
Preferably, the tail gas of the carbonization furnace is sequentially cooled by the cooling system and filtered by the filtering system to obtain dry combustible gas, and the combustible gas is conveyed to the combustion heating device below the carbonization furnace to provide heat for subsequent straw carbonization. By adopting the method, the tail gas can be utilized and is used for combustion energy release to provide heat for subsequent straw carbonization, so that the energy consumption is saved, and the pollution is reduced.
The utility model has the advantages that: the utility model directly connects the vehicle body carrying the crusher and the carbonization furnace with the straw harvesting device, so that the straw can be directly harvested in the field and then directly carbonized after being crushed by the crusher, the straw is not required to be collected and then transported to a factory building for special carbonization processing, the working procedures and time are saved, the production efficiency is improved, the warehouse is not required to be searched for storing the straw, and the production cost is reduced; in addition, the vehicle body is also provided with a filtering system and a cooling system, so that the tail gas of the carbonization furnace can be filtered and dried for further utilization, and the energy is released by combustion for subsequent carbonization of the straws, thereby saving energy consumption and reducing pollution; the utility model directly carries the straw harvesting device, the running and steering system and the power system on the vehicle body, so that the straw harvesting device can directly drive the vehicle to run in the field to collect the straw and crush and carbonize the straw, thereby needing no tractors such as additional tractors and the like, and being more flexible and convenient to use; and because self takes driving system, when in fixed place, can directly be with equipment fixed mounting to be used for straw carbomorphism processing, improve equipment utilization ratio.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
The system comprises a straw harvesting device-1, a straw feeding device-2, a vehicle body-3, a walking and steering system-4, a power system-5, a smashing device-6, a smashed straw feeding device-7, a straw storage bin-8, a carbonization furnace feeding device-9, a carbonization furnace-10, a cooling system-11, a fan-12, a carbonization material bin-13, a carbonization furnace discharging device-14, a combustion heating device-15 and a filtering system 16.
Detailed Description
The present invention will be further specifically described with reference to the accompanying drawings.
A self-walking straw field carbonizing machine comprises a walking and steering system, a straw harvesting device, a straw feeding device, a pulverizer, a pulverized straw feeding device, a straw storage bin, a carbonizing furnace feeding device, a carbonizing furnace discharging device, a carbonizing material bin, a power system and a vehicle body. The walking and steering system is arranged on a chassis of the vehicle body, the power system is arranged in the vehicle body and is connected with the walking and steering system, and the walking and steering system is driven by the power system so as to drive the vehicle body to walk and steer. The straw harvesting device is arranged in front of the vehicle body, the front end of the straw feeding device is connected with the straw harvesting device, the tail end of the straw feeding device extends into the vehicle body, and the tail end of the straw feeding device is arranged above a feeding port of the pulverizer. The crusher, the crushed straw feeding device, the straw storage bin, the carbonization furnace feeding device, the carbonization furnace discharging device and the carbide bin are sequentially arranged on the vehicle body. Straw reaping apparatus results straw, carry to rubbing crusher and smash the back with the straw through straw loading attachment, discharge straw crushing material again, discharged straw crushing material is caught by smashing straw loading attachment, smash straw loading attachment and store the storehouse with straw crushing material loading to straw in, the material in the storehouse is stored to the straw carries out the carbomorphism in carbide furnace loading attachment material loading to the carbomorphism stove, the straw after the carbomorphism is unloaded to carbide feed bin in through carbide furnace discharge apparatus.
The body can adopt a carriage similar to a truck, and a chassis is arranged at the bottom of the carriage and is provided with a running mechanism. The straw feeding device is used for receiving the straws harvested by the straw harvesting device and conveying the straws to the pulverizer. The straw feeding device can be a belt conveying mechanism. After the straw is crushed by the crusher, the crushed straw is conveyed to the straw storage bin through the crushed straw conveying device. The front end of the crushed straw conveying device faces a discharge port of the crusher, and the tail end of the crushed straw conveying device faces an upper end opening of the straw storage bin. The crushed straw feeding device can be a belt conveying mechanism. The straw storage bin is arranged in the vehicle body and is arranged at the rear side of the straw crushing and feeding device. And the carbonization furnace feeding device is used for feeding the materials in the straw storage bin into the carbonization furnace. The head end of the charging device of the carbonization furnace faces to the discharge hole of the straw storage bin, and the tail end of the charging device of the carbonization furnace faces to the feeding hole of the charging device of the carbonization furnace. The carbonization furnace is used for carbonizing the straws. After carbonizing the straws, the carbonizing furnace discharges the carbonized straws to a discharging device of the carbonizing furnace, and the discharging device of the carbonizing furnace conveys the carbonized straws to a carbonized material bin.
The straw harvesting device can be an existing wheat harvesting device, a corn harvesting device and the like.
In order to cool the carbonized straws as soon as possible, a cooling device can be added for cooling before the carbonized straws enter the carbonized material bin. Namely, a cooling device is arranged above the carbide bin; the cooling device is air-cooled cooling equipment. The discharge device of the carbonization furnace firstly conveys the straw carbonized materials to the cooling device, the straw carbonized materials are conveyed and forcibly cooled by air cooling in the cooling device, and then discharged after being cooled.
The carbonization furnace can adopt a continuous rotary carbonization furnace and also can adopt a continuous fluid state carbonization furnace. The combustion heating device is arranged below the carbonization furnace main body and used for heating the carbonization furnace main body. When the carbonization furnace is used for carbonizing the straws, gas is generated and is discharged through a tail gas discharge port at the top of the carbonization furnace. The tail gas discharge port of the carbonization furnace is connected with a cooling system through a gas pipeline; the cooling system is a water-cooled cooling tower. The cooling system is connected with the filtering system through a gas pipeline; the filtering system comprises cyclone dust removing equipment and cloth bag dust removing equipment. The filtering system is connected with the combustion heating device through a gas pipeline, and fans are arranged on the gas pipelines of the filtering system and the combustion heating device. The gas discharged from the carbonization furnace is cooled by a cooling system and filtered by a filtering system under the action of negative pressure formed by a fan, and the pyroligneous liquor generated in the condensation process is stored at the bottom of the cooling system. Other combustible gases (such as CO, CH4 and the like) after being filtered are conveyed to a combustion heating device to be combusted under the action of a fan, and the carbonization furnace is circularly heated so as to supply heat for subsequent straw carbonization.
And the power system is used for providing power for each moving part and the running and steering system. The power system can adopt a belt mechanism or a chain wheel mechanism for transmission; the power system can also be connected with each moving part through a hydraulic driving part, and the power system drives the hydraulic driving part and then drives each moving part through the hydraulic driving part. Even after the power system drives the generator to generate electricity, the power system provides electric energy for the driving motors of all the moving parts.
Specifically, the power system is connected with the carbonization furnace, the carbonization furnace feeding device, the carbonization furnace discharging device and the spiral conveying device through a belt mechanism or a chain mechanism. The power system transmits power to each moving part through a belt mechanism or a chain mechanism so as to drive the rotation of the carbonization furnace, the feeding of a feeding device of the carbonization furnace, the discharging of a discharging device of the carbonization furnace and the conveying and feeding of the spiral conveying device.
The body, cab assembly, and steering system are all the same as those of prior art trucks or lorries. The installation and connection relationship between the vehicle body and the cab assembly as well as the driving and steering system is the same as the installation and connection relationship between the interior of the conventional truck or truck.
The utility model discloses an equipment, straw reaps the completion back again, because equipment is from taking driving system, can be in the fixed mounting use as fixed carbomorphism machine after the transition, and carbomorphism raw and other materials of raw and other biomass energy can be raw and other to can increase the utilization ratio and the application range of equipment.
The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and all are included in the scope of the present invention.
Claims (8)
1. The utility model provides a from walking straw field carbomorphism machine which characterized in that: the device comprises a walking and steering system, a power system, a vehicle body, a straw harvesting device, a straw feeding device, a crushing device, a crushed straw feeding device, a straw storage bin, a carbonization furnace feeding device, a carbonization furnace discharging device and a carbonization material bin; the walking and steering system is arranged on a chassis of the vehicle body, and the power system is connected with the walking and steering system; the straw harvesting device is arranged in front of the vehicle body, and the straw feeding device is arranged between the straw harvesting device and the crushing device; the smashing device, the smashed straw feeding device, the straw storage bin, the carbonization furnace feeding device, the carbonization furnace discharging device and the carbide bin are sequentially arranged on the vehicle body; the power system arranged on the vehicle body is also connected with the crushing device, the crushed straw feeding device, the carbonization furnace feeding device and the carbonization furnace discharging device so as to drive the straw feeding device, the carbonization furnace feeding device and the carbonization furnace discharging device to move; and a combustion heating device is arranged below the carbonization furnace.
2. The self-walking straw field carbonizing machine of claim 1, characterized in that: the device also comprises a cooling system and a fan, and a tail gas discharge port of the carbonization furnace is sequentially connected with the cooling system, the fan and the combustion heating device through gas pipelines.
3. The self-walking straw field carbonizing machine of claim 2, characterized in that: still include filtration system, filtration system sets up between cooling system and fan.
4. The self-walking straw field carbonizing machine of claim 3, characterized in that: the cooling system is a water-cooled cooling tower; the filtering system comprises cyclone dust removing equipment and cloth bag dust removing equipment.
5. The self-walking straw field carbonizing machine of claim 1, characterized in that: the carbonization furnace is a continuous rotary carbonization furnace or a continuous fluid state carbonization furnace.
6. The self-walking straw field carbonizing machine of claim 1, characterized in that: the straw feeding device and the crushed straw feeding device are both belt conveying mechanisms.
7. The self-walking straw field carbonizing machine of claim 1, characterized in that: and the carbonization furnace feeding device and the carbonization furnace discharging device are both spiral conveying devices.
8. The self-propelled straw field carbonizing machine of claim 7, characterized in that: the power system is connected with the carbonization furnace, the carbonization furnace feeding device, the carbonization furnace discharging device and the spiral conveying device through a belt mechanism or a chain mechanism so as to drive the carbonization furnace, the carbonization furnace feeding device, the carbonization furnace discharging device and the spiral conveying device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921507503.2U CN211090686U (en) | 2019-09-10 | 2019-09-10 | Self-walking straw field carbonizing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921507503.2U CN211090686U (en) | 2019-09-10 | 2019-09-10 | Self-walking straw field carbonizing machine |
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| CN211090686U true CN211090686U (en) | 2020-07-28 |
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| CN201921507503.2U Active CN211090686U (en) | 2019-09-10 | 2019-09-10 | Self-walking straw field carbonizing machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112226239A (en) * | 2020-09-26 | 2021-01-15 | 大连工业大学 | Straw continuous crushing and carbonizing equipment |
| CN113273335A (en) * | 2021-05-31 | 2021-08-20 | 中国天楹股份有限公司 | Movable integrated biomass straw comprehensive utilization device |
-
2019
- 2019-09-10 CN CN201921507503.2U patent/CN211090686U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112226239A (en) * | 2020-09-26 | 2021-01-15 | 大连工业大学 | Straw continuous crushing and carbonizing equipment |
| CN113273335A (en) * | 2021-05-31 | 2021-08-20 | 中国天楹股份有限公司 | Movable integrated biomass straw comprehensive utilization device |
| CN113273335B (en) * | 2021-05-31 | 2022-04-29 | 中国天楹股份有限公司 | Movable integrated biomass straw comprehensive utilization device |
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