CN102940033B - Mobile infrared heat carrier fluidized bed grain drying plant - Google Patents
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Abstract
本发明提出一种移动式红外载热体流化床型谷物干燥设备,该设备包含有:输送机构,承载谷物并将其从进料口输送至出料口;加热机构,对输送机构上的谷物进行加热,使谷物中的水分蒸发;鼓风机构,向加热机构及输送机构进行鼓风,将空气吹向谷物,带走谷物中的灰尘及水分,并使谷物保持流化状态;过滤机构,将鼓风机构带出的灰尘及水份滤除;输送机构、加热机构以及鼓风机构设置于移动式底盘上,移动式底盘设有滚轮,可通过该移动式底盘进行移动。该干燥设备采用车载移动式结构,可随时利用拖车牵引到工作地点,不需占用特定厂房场地,使用灵活方便,有利于提高生产效率。
The invention proposes a mobile infrared heat carrier fluidized bed type grain drying equipment, which includes: a conveying mechanism, which carries the grain and conveys it from the feed port to the discharge port; The grain is heated to evaporate the water in the grain; the blower mechanism blows air to the heating mechanism and the conveying mechanism, blows the air to the grain, takes away the dust and moisture in the grain, and keeps the grain in a fluidized state; the filter mechanism, The dust and water brought out by the blowing mechanism are filtered out; the conveying mechanism, the heating mechanism and the blowing mechanism are arranged on the mobile chassis, and the mobile chassis is equipped with rollers, which can be moved through the mobile chassis. The drying equipment adopts a vehicle-mounted mobile structure, which can be towed to the working place by a trailer at any time, without occupying a specific workshop site, flexible and convenient to use, and conducive to improving production efficiency.
Description
技术领域technical field
本发明涉及农用机械,尤其涉及一种对谷物(小麦、水稻、大米、高梁等)入仓前进行干燥处理的移动式红外载热体流化床型谷物干燥设备。The invention relates to agricultural machinery, in particular to a mobile infrared heat carrier fluidized bed grain drying equipment for drying grains (wheat, rice, rice, sorghum, etc.) before entering the warehouse.
背景技术Background technique
谷物收割后需要入粮仓存储,其含水量需达到一定标准方可防止霉变延长保存期,目前小型生产单位采用人工晒场,脱水和风力、人工扬场去除谷屑等方式;大型生产单位多采用燃烧法加热空气,其采用的设备占地大,且对空气造成污染,效率也难以提高。据有关资料,我国每年在存粮因水份处理不当损耗量在5%以上,按全国计算,收获后的谷物损耗量很大。谷物干燥是农业生产中重要的步骤,也是农业生产中的关键环节,是实现粮食生产全程机械化的重要组成部分。谷物干燥机械化技术是以机械为主要手段,采用相应的工艺和技术措施,人为地控制温度、湿度等因素,在不损害谷物品质的前提下,降低谷物中含水量,使其达到国家安全贮存标准的干燥技术。After the grain is harvested, it needs to be stored in the granary, and its water content must reach a certain standard to prevent mildew and extend the storage period. At present, small production units use artificial sunning, dehydration, wind power, and artificial lifting to remove grain crumbs; large production units mostly The combustion method is used to heat the air, and the equipment it adopts takes up a large area, and causes pollution to the air, and it is difficult to improve the efficiency. According to relevant data, my country's annual loss of stored grain due to improper water treatment is more than 5%. According to the national calculation, the loss of grain after harvest is very large. Grain drying is an important step in agricultural production, a key link in agricultural production, and an important part of realizing the mechanization of grain production. Grain drying mechanization technology uses machinery as the main means, adopts corresponding processes and technical measures, artificially controls factors such as temperature and humidity, and reduces the moisture content in grains without compromising the quality of grains so that they can meet the national safety storage standards drying technology.
谷物干燥设备按其加热方式,可分为对流式、传导式、辐射式、介电式等类型。对流式干燥机是利用热的干燥介质与湿物料直接接触,以对流方式传递热量,并将生成的蒸汽带走;传导式干燥机利用传导方式由热源通过金属间壁向湿物料传递热量,生成的湿分蒸汽可用减压抽吸、通入少量吹扫气或在单独设置的低温冷凝器表面冷凝等方法移去,这类干燥机不使用干燥介质,热效率较高,产品不受污染,但干燥能力受金属壁传热面积的限制,结构也较复杂,常在真空下操作;辐射式干燥机是利用各种辐射器发射出一定波长范围的电磁波,被湿物料表面有选择地吸收后转变为热量进行干燥;介电式干燥机是利用高频电场作用,使湿物料内部发生热效应进行干燥。由于常用的谷物干燥设备体积较大,一般直接设置在固定的场地,在使用方便性上还有待提升,因此,有必要对其结构进行改进,以提高设备的适应性。According to its heating method, grain drying equipment can be divided into convection type, conduction type, radiation type, dielectric type and other types. The convection dryer uses the hot drying medium to directly contact the wet material, transfers heat by convection, and takes away the generated steam; the conduction dryer uses conduction to transfer heat from the heat source to the wet material through the metal partition, and generates Moisture steam can be removed by decompression suction, a small amount of purge gas, or condensation on the surface of a separately set low-temperature condenser. This type of dryer does not use drying media, and has high thermal efficiency. The capacity is limited by the heat transfer area of the metal wall, and the structure is also relatively complex, often operating under vacuum; the radiant dryer uses various radiators to emit electromagnetic waves in a certain wavelength range, which are selectively absorbed by the surface of wet materials and then transformed into The heat is used for drying; the dielectric dryer uses a high-frequency electric field to cause a thermal effect inside the wet material to dry. Due to the large volume of commonly used grain drying equipment, it is generally installed directly on a fixed site, and the convenience of use needs to be improved. Therefore, it is necessary to improve its structure to improve the adaptability of the equipment.
发明内容Contents of the invention
本发明的目的是提供一种移动式红外载热体流化床型谷物干燥设备。The purpose of the present invention is to provide a mobile infrared heating medium fluidized bed grain drying equipment.
本发明为解决其技术问题所采用的技术方案是,The technical scheme that the present invention adopts for solving its technical problem is,
移动式红外载热体流化床型谷物干燥设备,包含有:Mobile infrared heat carrier fluidized bed grain drying equipment, including:
输送机构,承载谷物并将其从进料口输送至出料口;The conveying mechanism carries the grain and conveys it from the feed port to the discharge port;
加热机构,对输送机构上的谷物进行加热,使谷物中的水分蒸发;The heating mechanism heats the grain on the conveying mechanism to evaporate the water in the grain;
鼓风机构,向加热机构及输送机构进行鼓风,将空气吹向谷物,带走谷物中的灰尘及水分,并使谷物保持流化状态;The blowing mechanism blows air to the heating mechanism and the conveying mechanism, blows the air to the grain, takes away the dust and moisture in the grain, and keeps the grain in a fluidized state;
过滤机构,将鼓风机构带出的灰尘及水份滤除;Filtering mechanism to filter out the dust and water brought out by the blowing mechanism;
输送机构、加热机构以及鼓风机构设置于移动式底盘上,移动式底盘设有滚轮,可通过该移动式底盘进行移动。The conveying mechanism, the heating mechanism and the blowing mechanism are arranged on the mobile chassis, and the mobile chassis is provided with rollers, which can be moved through the mobile chassis.
输送机构包含有驱动轮和过滤网带,过滤网带绕于驱动轮上并首尾相连,驱动轮带动过滤网带运行,谷物通过该过滤网带输送,过滤网带中具有网孔,鼓风机构使空气穿过网孔吹向谷物。The conveying mechanism includes a driving wheel and a filter mesh belt, the filter mesh belt is wound on the driving wheel and connected end to end, the driving wheel drives the filter mesh belt to run, the grain is conveyed through the filter mesh belt, the filter mesh belt has mesh holes, and the blower mechanism makes Air is blown through the mesh towards the grain.
加热机构由红外加热器充任。The heating mechanism is acted by an infrared heater.
该设备还包含有若干顺次连接的干燥仓室,输送机构从干燥仓室中穿过,各干燥仓室中均设有加热机构与鼓风机构,对输送机构上的谷物进行分段干燥。The equipment also includes a number of drying chambers connected in sequence. The conveying mechanism passes through the drying chambers. Each drying chamber is equipped with a heating mechanism and an air blowing mechanism to dry the grains on the conveying mechanism in sections.
各干燥仓室通过风管与过滤机构连通,风管中设有风机,将各干燥仓室中谷物的灰尘及水分抽送至过滤机构。Each drying chamber communicates with the filter mechanism through an air pipe, and a fan is installed in the air pipe to pump the dust and moisture of the grain in each drying chamber to the filter mechanism.
输送机构的进料口与料仓连通,料仓对待干燥谷物进行暂存。The feeding port of the conveying mechanism is connected with the silo, and the silo temporarily stores the dry grain.
过滤机构包含有第一旋风分离器和第二旋风分离器,第一旋风分离器的入口与干燥仓室连通,其出口与料仓连通,将干燥仓室中送出的热空气进行过滤后送入料仓中,对料仓中的谷物进行预热和除尘,料仓与第二旋风分离器连通,第二旋风分离器对料仓中送出的空气进行除尘处理。The filter mechanism includes a first cyclone separator and a second cyclone separator. The inlet of the first cyclone separator is connected to the drying chamber, and its outlet is connected to the silo. The hot air sent from the drying chamber is filtered and then sent into the In the silo, the grain in the silo is preheated and dedusted, and the silo is communicated with the second cyclone separator, and the second cyclone separator performs dust removal treatment on the air sent out from the silo.
干燥仓室设有可拆卸门,该可拆卸门上设有窥镜和进风口。The drying chamber is provided with a detachable door, and the detachable door is provided with a sight glass and an air inlet.
料仓的出口处设有闸阀,以控制料仓中谷物的流出速度和厚度。There is a gate valve at the outlet of the silo to control the outflow speed and thickness of the grain in the silo.
料仓的入口处设有卷扬机,卷扬机将待干燥谷物送入料仓中。The entrance of the silo is provided with a hoist, and the hoist sends the grain to be dried into the silo.
输送机构的出料口处设有升料机,将干燥后的谷物送入存储设备。A feeder is provided at the outlet of the conveying mechanism to send the dried grains into the storage device.
过滤网带上方设有防溅网罩,防止过滤网带上的谷物溅出。A splash guard is arranged above the filter belt to prevent grains on the filter belt from splashing.
干燥仓室内壁采用不锈钢板制作,其外壁采用硅酸铝保温板制作。The inner wall of the drying warehouse is made of stainless steel plate, and the outer wall is made of aluminum silicate insulation board.
本发明的优点在于,该干燥设备采用车载移动式结构,可随时利用拖车牵引到工作地点,不需占用特定厂房场地,使用灵活方便,有利于提高生产效率,同时,由于将谷物加热后产生的热空气通入料仓中对谷物进行预热和除尘,提高了能源利用效率。The advantage of the present invention is that the drying equipment adopts a vehicle-mounted mobile structure, which can be towed to the working place by a trailer at any time, does not need to occupy a specific workshop site, is flexible and convenient to use, and is conducive to improving production efficiency. Hot air is passed into the silo to preheat and remove dust from the grain, which improves energy efficiency.
附图说明Description of drawings
图1是本发明提出的移动式红外载热体流化床型谷物干燥设备的结构示意图;Fig. 1 is the structural representation of the mobile infrared heat carrier fluidized bed type grain drying equipment that the present invention proposes;
图2是该干燥设备的俯视图。Fig. 2 is a top view of the drying equipment.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合图示与具体实施例,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further elaborated below in conjunction with illustrations and specific embodiments.
如图1、图2所示,本发明提出的移动式红外载热体流化床型谷物干燥设备包含有输送机构、加热机构、鼓风机构以及过滤机构,输送机构承载谷物并将其从进料口输送至出料口,加热机构对输送机构上的谷物进行加热,使谷物中的水分蒸发,鼓风机构向加热机构及输送机构进行鼓风,将空气吹向谷物,带走谷物中的灰尘及水分,并使谷物保持流化状态,过滤机构将鼓风机构带出的灰尘及水份滤除,输送机构、加热机构以及鼓风机构设置于移动式底盘1上,移动式底盘1设有滚轮11,可通过移动式底盘1进行移动转场。As shown in Figure 1 and Figure 2, the mobile infrared heat carrier fluidized bed grain drying equipment proposed by the present invention includes a conveying mechanism, a heating mechanism, a blower mechanism and a filtering mechanism, and the conveying mechanism carries the grain and transfers it from the feed The heating mechanism heats the grains on the conveying mechanism to evaporate the water in the grains, and the blowing mechanism blasts the heating mechanism and the conveying mechanism to blow the air to the grains, taking away the dust and dust in the grains Moisture, and keep the grain in a fluidized state. The filter mechanism filters out the dust and water brought out by the blower mechanism. The conveying mechanism, heating mechanism and blower mechanism are arranged on the mobile chassis 1, and the mobile chassis 1 is provided with
具体地,输送机构包含有驱动轮21和过滤网带22,过滤网带22绕于驱动轮21上并首尾相连,驱动轮21带动过滤网带22运行,谷物通过过滤网带22输送,过滤网带22中具有网孔,鼓风机构使空气穿过网孔吹向谷物。Concretely, conveying mechanism comprises
加热机构由红外加热器充任。The heating mechanism is acted by an infrared heater.
该设备还包含有顺次连接的干燥仓室3,输送机构从干燥仓室3中穿过,干燥仓室3中设有加热机构与鼓风机构,对输送机构上的谷物进行分段干燥。The equipment also includes
干燥仓室3通过风管4与过滤机构连通,风管4中设有风机41,将干燥仓室3中谷物的灰尘及水分抽送至过滤机构。The
输送机构的进料口与料仓5连通,料仓5对待干燥谷物进行暂存。The feeding port of the conveying mechanism is communicated with the feed bin 5, and the feed bin 5 temporarily stores the grains to be dried.
干燥仓室3设有可拆卸门31,可拆卸门31上设有窥镜32和进风口33。The
料仓5的出口处设有闸阀51,以控制料仓5中谷物的流出速度。The outlet of the feed bin 5 is provided with a
料仓5的入口处设有卷扬机6,卷扬机6将待干燥谷物送入料仓5中。The entrance of the feed bin 5 is provided with a
输送机构的出料口处设有升料机7,将干燥后的谷物送入存储设备。A feeder 7 is provided at the discharge port of the conveying mechanism, and the dried grains are sent to the storage device.
过滤网带22上方设有防溅网罩23,防止过滤网带22上的谷物溅出。The top of the
干燥仓室3内壁采用不锈钢板制作,其外壁采用硅酸铝保温板制作。The inner wall of the
过滤机构包含有第一旋风分离器81和第二旋风分离器82,第一旋风分离器81的入口与干燥仓室3连通,其出口与料仓5连通,将干燥仓室3中送出的热空气进行过滤后送入料仓5中,对料仓5中的谷物进行预热和除尘,料仓5与第二旋风分离器82连通,第二旋风分离器82对料仓5中送出的空气进行除尘处理。The filter mechanism includes a first cyclone separator 81 and a
在本实施例中,移动式底盘1采用集卡充任,完成干燥作业后,该设备可由牵引车牵引到停车场,机动性好,不需特定场房。In this embodiment, the mobile chassis 1 is served by a collection truck. After the drying operation is completed, the equipment can be towed to the parking lot by a tractor, which has good mobility and does not require a specific site.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments, and that described in the above-mentioned embodiments and the description only illustrates the principles of the present invention, and the present invention also has various aspects without departing from the spirit and scope of the present invention. Variations and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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| CN103900370B (en) * | 2014-04-30 | 2015-11-25 | 山东泗水冠峰粮食机械有限公司 | Microwave heating tunnel's drying baker |
| CN104132521B (en) * | 2014-07-09 | 2017-12-26 | 杭州普瑞除湿设备有限公司 | A kind of continous way new energy battery core dryer |
| CN104126660B (en) * | 2014-07-24 | 2016-04-06 | 天津麦世科尔科技咨询有限公司 | A kind of round-the-clock fluidized bed process crop dryer |
| CN104397156A (en) * | 2014-11-14 | 2015-03-11 | 天津麦世科尔科技咨询有限公司 | Grain drying device capable of clearing away grain chip |
| CN107906923A (en) * | 2017-12-19 | 2018-04-13 | 天津麦世科尔科技咨询有限公司 | Innovative GM 5A mobile grain driers |
| CN114322490B (en) * | 2021-12-28 | 2023-12-19 | 江苏科技大学 | Grain drying equipment |
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