CN211052520U

CN211052520U - Arrange dish mechanism

Info

Publication number: CN211052520U
Application number: CN201922072769.5U
Authority: CN
Inventors: 尹学荣; 张琼文; 朱振辉
Original assignee: Suzhou Zhongyao Technology Co ltd
Current assignee: Suzhou Zhongyao Technology Co ltd
Priority date: 2019-11-27
Filing date: 2019-11-27
Publication date: 2020-07-21
Anticipated expiration: 2029-11-27

Abstract

The utility model discloses a plate arranging mechanism, which comprises a negative pressure generator and an expanding mechanism, wherein the expanding mechanism is arranged at the lower end of the negative pressure generator, the upper end of the negative pressure generator is connected with a vertical supporting rod, the upper end of the vertical supporting rod is provided with a plate arranging manipulator, the plate arranging manipulator is fixedly connected with the vertical supporting rod through a fixed joint, the outer wall of the upper end at one side of the expanding mechanism is provided with a sucking and discharging ventilation guide hole, and a vacuum sucking disc is controlled through the plate arranging manipulator, so that the expanding mechanism can automatically arrange products on a plate arranging carrier, the full-automatic production is realized, the labor cost is reduced, the production efficiency is greatly improved through the plate arranging mechanism, the product sequencing precision is improved, the production cost is greatly reduced, the dependence on manpower is eliminated, the mechanism can realize more material taking once, and the products are orderly and accurately arranged into the carrier, while reducing the quality risk generated during the production process.

Description

Arrange dish mechanism

Technical Field

The utility model belongs to the technical field of MIM product processing is relevant, concretely relates to arrange dish mechanism.

Background

Metal Injection Molding (MIM) is a Molding method in which a plasticized mixture of Metal powder and its binder is injected into a mold. The preparation method comprises the steps of mixing the selected powder with a binder, granulating the mixture, and then performing injection molding to obtain the required shape. The polymer imparts its viscous flow characteristics to the mix, which aids in the uniformity of forming, cavity filling and powder packing. After forming, the binder is removed, and the degreased blank is sintered. Some sintered products may be subjected to further densification, heat treatment or machining. With the continuous increase of labor cost and the lower and lower profit, enterprises face huge challenges, so that realization of MIM production automation or unmanned production is a necessary trend, and the market now depends on manual tray arrangement.

The prior MIM product tray arranging technology has the following problems: the traditional MIM production mode is that users work, take out the product and arrange into the carrier in order, often pollute the product surface when personnel get the material, cause the product to appear abnormal situation sometimes and take place. The existing production mode has the phenomena of quality risk and high-cost production, which is a problem in the industry.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a arrange a set mechanism to solve the traditional MIM production mode that proposes among the above-mentioned background art and take out the product and orderly arrange into the carrier, carry out the pollution problem to the product surface with the user's industry.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a set mechanism, includes negative pressure generator and extension mechanism, extension mechanism installs the lower extreme at negative pressure generator, negative pressure generator's upper end is connected with vertical support bar, vertical support bar's upper end is provided with set manipulator, through fixed joint fixed connection between set manipulator and the vertical support bar, be provided with on one side upper end outer wall of extension mechanism and inhale and put the guide hole of ventilating, be provided with vacuum chuck on the outer wall of one side lower extreme of extension mechanism, the last sucking disc mechanism that is provided with of vacuum chuck, through gold utensil mechanism fixed connection between sucking disc mechanism and the extension mechanism, the lower extreme of sucking disc mechanism is provided with vacuum suction nozzle, set manipulator passes through external power source electric connection.

Preferably, the downside of extension mechanism is provided with directly shakes the track, directly shake orbital lower extreme and be provided with the track supporting seat, directly shake orbital rear end and be provided with the vibration dish, directly shake orbital front side and be provided with row dish carrier.

Preferably, the vertical supporting rod is vertically aligned with the center of a circle of the negative pressure generator.

Preferably, the number of the vacuum suction cups and the number of the suction and discharge ventilation guide holes are four, and the four suction and discharge ventilation guide holes and the vacuum suction cups are communicated.

Preferably, the inside of sucking disc mechanism, gold utensil mechanism and vacuum nozzle is the cavity state.

Preferably, the extension mechanism has the same transverse width as the linear vibration rail and the disc-arranging carrier.

Compared with the prior MIM product plate arranging technology, the utility model provides a plate arranging mechanism possesses following beneficial effect:

1. the utility model discloses an add row's dish mechanism at MIM production line, row's dish mechanism upper end is connected with row's dish manipulator through fixed joint, row's dish mechanism's lower extreme has set up vacuum chuck, row's dish manipulator can be attached to the surface in product upper end in operation vacuum suction nozzle, start negative pressure generator and can suck out the air current in sucking disc mechanism, gold utensil mechanism and the vacuum suction nozzle inner chamber to reduce the atmospheric pressure between vacuum chuck and the adsorbed article and produce the negative pressure phenomenon, thereby can fix the product and hug closely the vacuum chuck on accomplish putting the product;

2. the utility model discloses a arrange a set manipulator and carry out and control vacuum chuck for extension mechanism can arrange the dish carrier with the product is automatic to be put together on, realizes full automated production, reduces the cost of labor, has promoted production efficiency greatly through using row dish mechanism, and promotes the precision of product sequencing, greatly reduced manufacturing cost breaks away from artificial dependence, and this mechanism can realize once many and get the material, and with the orderly accurate row's of product income carrier, reduces the quality risk that produces in the production process simultaneously.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description, do not constitute a limitation of the invention, in which:

fig. 1 is a schematic structural view of a tray arranging mechanism provided by the present invention;

fig. 2 is a schematic view of a partial structure of a tray arranging mechanism provided by the present invention;

fig. 3 is a schematic structural view of the suction cup mechanism provided by the present invention;

in the figure: 1. a tray arrangement manipulator; 2. fixing the joint; 3. a vertical support bar; 4. a negative pressure generator; 5. a row tray carrier; 6. a rail support seat; 7. a vibrating pan; 8. a direct vibration track; 9. an expansion mechanism; 10. a vacuum chuck; 11. sucking and releasing the ventilation guide hole; 12. a suction cup mechanism; 13. a hardware fitting mechanism; 14. a vacuum nozzle.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a tray arrangement mechanism comprises a negative pressure generator 4 and an extension mechanism 9, wherein the extension mechanism 9 is installed at the lower end of the negative pressure generator 4, the upper end of the negative pressure generator 4 is connected with a vertical support rod 3, the vertical support rod 3 and the circle center of the negative pressure generator 4 are vertically aligned, the vertical support rod 3 fixes the negative pressure generator 4 on a tray arrangement manipulator 1 through a fixed joint 2 and suspends above a vertical vibration track 8, a product is neatly discharged into a tray arrangement carrier 5 through a vacuum sucker 10 at the lower end of the negative pressure generator 4 through the tray arrangement manipulator 1 in a precise positioning manner, the upper end of the vertical support rod 3 is provided with the tray arrangement manipulator 1, the tray arrangement manipulator 1 is fixedly connected with the vertical support rod 3 through the fixed joint 2, a suction and discharge ventilation guide hole 11 is arranged on the outer wall at the upper end of one side of the extension mechanism 9, the vacuum sucker 10 is arranged on the outer wall at the lower end of one side, the vacuum suction cups 10 and the suction and discharge ventilation guide holes 11 are respectively provided with four, the four suction and discharge ventilation guide holes 11 and the vacuum suction cups 10 are kept in a communicated state, because the vacuum suction cups 10 on the expanding mechanism 9 are communicated with the outside air through the suction and discharge ventilation guide holes 11, when the product is contacted, the negative pressure generator 4 is started to suck, negative air pressure is generated in the vacuum suction cups 10, the product is firmly sucked, and the product can be conveyed, when the product is conveyed to a specified position, the suction and discharge ventilation guide holes 11 are opened, so that air is filled into the vacuum suction cups 10 from the suction and discharge ventilation guide holes 11, the negative air pressure in the vacuum suction cups 10 is changed into zero air pressure or slightly positive air pressure, the vacuum suction cups 10 are separated from the product, and the task of lifting and conveying the product is completed.

A plate arranging mechanism comprises a vacuum chuck 10 provided with a sucking disc mechanism 12, the sucking disc mechanism 12 is fixedly connected with an expansion mechanism 9 through a hardware fitting mechanism 13, the lower end of the sucking disc mechanism 12 is provided with a vacuum suction nozzle 14, the sucking disc mechanism 12, the hardware fitting mechanism 13 and the vacuum suction nozzle 14 are hollow, the vacuum suction nozzle 14 can be attached to the upper end surface of a product when the plate arranging manipulator 1 operates, a negative pressure generator 4 is started to suck air flow in the inner cavities of the sucking disc mechanism 12, the hardware fitting mechanism 13 and the vacuum suction nozzle 14, so that the air pressure between the vacuum chuck 10 and an adsorbed object is reduced to generate a negative pressure phenomenon, the product can be fixed to be attached to the vacuum chuck 10 to complete placement of the product, the plate arranging manipulator 1 is electrically connected through an external power supply, the lower side of the expansion mechanism 9 is provided with a straight vibration rail 8, the lower end of the straight vibration rail 8 is provided, the rear end of the direct vibration track 8 is provided with a vibration disc 7, the front side of the direct vibration track 8 is provided with a plate arranging carrier 5, the expanding mechanism 9 is the same as the transverse widths of the direct vibration track 8 and the plate arranging carrier 5, and the plate arranging manipulator 1 is used for operation and control, so that the vacuum suction discs 10 at the lower end of the expanding mechanism 9 can automatically align products on the plate arranging carrier 5, automatic production is realized, and labor cost is reduced.

The utility model discloses a theory of operation and use flow: after the utility model is installed, the vertical support rod 3 fixes the negative pressure generator 4 on the tray arranging manipulator 1 through the fixed joint 2 and suspends above the direct vibration track 8, the MIM product absorbs a plurality of products arranged side by side on the direct vibration track 8 at the front end of the vibration tray 7 through the vacuum chuck 10 once, the products are neatly discharged into the tray arranging carrier 5 through the vacuum chuck 10 at the lower end of the negative pressure generator 4 by the accurate positioning of the tray arranging manipulator 1, the tray arranging manipulator 1 is in the control process of the products, because the vacuum chuck 10 on the expanding mechanism 9 is communicated with the outside air through the suction and discharge ventilation guide hole 11, when contacting with the products, the negative pressure generator 4 is started to suck, negative pressure is generated in the vacuum chuck 10, thereby firmly sucking the products, the products can be transported, when the products are transported to a designated position, the suction and discharge ventilation guide hole 11 is opened, so that the gas is filled into the vacuum chuck 10 from the suction and discharge ventilation guide hole 11, the negative air pressure in the vacuum chuck 10 is changed into zero air pressure or slightly positive air pressure, and the vacuum chuck 10 is separated from the product, thereby completing the task of lifting and conveying the product.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A plate arranging mechanism comprises a negative pressure generator (4) and an expanding mechanism (9), and is characterized in that: the expanding mechanism (9) is arranged at the lower end of the negative pressure generator (4), the upper end of the negative pressure generator (4) is connected with a vertical supporting rod (3), the upper end of the vertical supporting rod (3) is provided with a plate arranging manipulator (1), the plate arranging manipulator (1) is fixedly connected with the vertical supporting rod (3) through a fixed joint (2), the outer wall of the upper end of one side of the expansion mechanism (9) is provided with a suction and discharge ventilation guide hole (11), a vacuum sucker (10) is arranged on the outer wall of the lower end of one side of the expanding mechanism (9), the vacuum sucker (10) is provided with a sucker mechanism (12), the sucker mechanism (12) is fixedly connected with the expanding mechanism (9) through a hardware fitting mechanism (13), the lower extreme of sucking disc mechanism (12) is provided with vacuum suction nozzle (14), arrange dish manipulator (1) through external power source electric connection.

2. A tray alignment mechanism as claimed in claim 1, wherein: the downside of extension mechanism (9) is provided with directly shakes track (8), the lower extreme that directly shakes track (8) is provided with track supporting seat (6), the rear end that directly shakes track (8) is provided with vibration dish (7), the front side that directly shakes track (8) is provided with row dish carrier (5).

3. A tray alignment mechanism as claimed in claim 1, wherein: the vertical supporting rod (3) and the circle center of the negative pressure generator (4) are vertically on the same straight line.

4. A tray alignment mechanism as claimed in claim 1, wherein: the vacuum sucker (10) and the suction and discharge ventilation guide holes (11) are respectively provided with four, and the four suction and discharge ventilation guide holes (11) are communicated with the vacuum sucker (10).

5. A tray alignment mechanism as claimed in claim 1, wherein: the insides of the sucker mechanism (12), the hardware fitting mechanism (13) and the vacuum suction nozzle (14) are in a hollow state.

6. A tray alignment mechanism as claimed in claim 2, wherein: the expanding mechanism (9) has the same transverse width with the straight vibrating track (8) and the tray arranging carrier (5).