CN213888166U

CN213888166U - Universal automatic material taking and disc arranging mechanism

Info

Publication number: CN213888166U
Application number: CN202022855261.5U
Authority: CN
Inventors: 尹学荣; 张琼文; 彭瑞
Original assignee: Suzhou Zhongyao Technology Co ltd
Current assignee: Suzhou Zhongyao Technology Co ltd
Priority date: 2020-12-03
Filing date: 2020-12-03
Publication date: 2021-08-06
Anticipated expiration: 2030-12-03

Abstract

The utility model discloses a universal automatic material taking and tray arranging mechanism, which comprises an MIM device and a tray arranging machine box, wherein the tray arranging machine box is arranged outside the MIM device close to the right end of the rear side, a mechanical arm is arranged at the middle position of the MIM device, a tray arranging machine frame is arranged at the upper end of the tray arranging machine box, the novel automatic material taking and tray arranging mechanism is designed to realize one-to-one material taking, turnover and tray arranging operation of MIM product green blanks, prevent the products from displacement and lamp collision in the production process, thereby effectively reducing the production and use costs of the MIM device, simultaneously improving the production quality, realizing the transportation of the rear tray after the products are taken out from a die, preventing the products from variation in the material taking and turnover processes, reducing the plane discharge area of the products in the material taking and tray arranging process, preventing the stacking between the products from reducing the quality risk, the product yield is improved, and the production cost is reduced.

Description

Universal automatic material taking and disc arranging mechanism

Technical Field

The utility model belongs to the technical field of MIM production facility is relevant, concretely relates to general automatic material row dish mechanism of getting.

Background

Metal injection molding is a molding method in which a plasticized mixture of metal powder and its binder is injected into a mold. The preparation method comprises the steps of mixing the selected powder with a binder, granulating the mixture, and then performing injection molding to obtain the required shape. The polymer imparts its viscous flow characteristics to the mix, which aids in the uniformity of forming, cavity filling and powder packing. After forming, the binder is removed, and the degreased blank is sintered. Some sintered products may be subjected to further densification, heat treatment or machining. The sintered product not only has the same complex shape and high precision as the product obtained by the plastic injection molding method, but also has the physical, chemical and mechanical properties close to those of the forged piece. The process technology is suitable for mass production of small-sized, precise and metal parts with complex three-dimensional shapes and special performance requirements.

The prior art of taking and arranging the plate has the following problems: along with the continuous increase of labor cost, when the profit is lower and lower, enterprises face huge challenges, so the inevitable trend of production stability and high yield is realized, the existing market is mostly provided with a stacking mode for taking and carrying materials, but the high-risk quality abnormal phenomenon is caused by product collision, the existing production mode is to directly put products into a receiving jig and then arrange plates manually, the production of the mode causes product quality risks, the adverse phenomena of product breakage, material shortage, deformation and the like frequently occur, the existing production mode causes high-defective product phenomenon and high-cost production phenomenon, and the problems always exist in the MIM production industry.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a general automatic material row dish mechanism of getting to solve the present mode of production that proposes in the above-mentioned background art and directly put into the product and accept the tool in, artifical row dish again, this mode production causes the product quality risk, takes place the bad phenomenon such as product fracture often, lacks the material, warp, and present mode of production causes the problem of high defective products phenomenon and high-cost production phenomenon.

In order to achieve the above object, the utility model provides a following technical scheme: a universal automatic material taking and disc arranging mechanism comprises MIM equipment and a disc arranging machine box, wherein the disc arranging machine box is arranged outside the right end of the rear side of the MIM equipment, the middle position of the MIM equipment is provided with a mechanical arm, the upper end of the tray arranging machine box is provided with a tray arranging machine frame, the upper end of the plate arranging frame close to the rear side is provided with a plate arranging mechanism, the upper end of the plate arranging frame close to the front side is provided with a profiling turnover jig, the upper end of the profiling turnover jig is provided with a bearing jig, the left sides of the profiling turnover jig and the disc arranging mechanism are provided with a material taking mechanism, the material taking mechanism comprises a material taking jig, a material taking bracket substrate and a vacuum material sucking jig, the material taking jig is connected to the outer wall of the lower end of the material taking bracket substrate close to the rear side, the lower end of the material taking jig is connected with a vacuum material sucking jig, and one end of the material taking support substrate is fixedly connected with a mechanical arm on the MIM equipment.

Preferably, the MIM equipment drives the material taking mechanism to move and finish the material taking operation through controlling the mechanical arm, and the material taking mechanism adsorbs the materials which are arranged on the plate fixedly through the vacuum material sucking jig.

Preferably, the four corners of the bottom of the plate arranging machine box are further provided with placing columns, the lower ends of the four placing columns are respectively provided with a rectangular placing plate, and the four rectangular placing plates can be installed and fixed on the ground through screws.

Preferably, the vacuum material sucking jig is made of soft rubber, and the vacuum material sucking jig is mainly used for carrying out vacuum material sucking and discharging operations through an air cylinder on the material taking support base plate.

Preferably, a tray discharging operation mechanism on the tray discharging mechanism is located right above the bearing jig, and the tray discharging mechanism performs tray discharging operation on the material by controlling the tray discharging operation mechanism.

Compared with the prior art, the utility model provides a general automatic material row dish mechanism of getting possesses following beneficial effect:

the utility model realizes the one-to-one material taking, turnover and tray arranging operation of MIM product blank by designing a novel automatic material taking and tray arranging mechanism, prevents the product from displacement and lamp collision in the production process, thereby effectively reducing the production and use cost of MIM equipment and simultaneously improving the production quality, because the product is directly put into a receiving jig in the current production mode and then manually arranged in the current production mode, the product quality risk is caused by the mode production, the bad phenomena of product fracture, material shortage, deformation and the like frequently occur, the high defective product phenomenon and the high-cost production phenomenon are caused by the current production mode, the problems always existing in the MIM production industry are solved, in order to overcome the technical problems, the product automatic material taking and tray arranging mechanism is redesigned to form the novel automatic material taking and tray arranging mechanism, thereby the production quality is ensured while the production cost is reduced, the novel automatic material taking and arranging mechanism can realize the transportation of the back row plate after the product is taken out of the die, prevent the variation of the product in the material taking and turnover processes, reduce the plane discharge area in the material taking and arranging process of the product, prevent the stacking between the products and reduce the quality risk, improve the product yield and reduce the production cost.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description, do not constitute a limitation of the invention, in which:

fig. 1 is a schematic side view of a general automatic material-taking tray arrangement mechanism according to the present invention;

fig. 2 is a schematic view of the overall structure of the material discharging tray and the material taking mechanism provided by the present invention;

fig. 3 is a schematic view of a bottom plane structure of a general automatic material-taking tray arrangement mechanism provided by the present invention;

fig. 4 is a schematic side view of a general automatic material-taking tray arrangement mechanism according to the present invention;

fig. 5 is a schematic view of a front plan structure of a general automatic material-taking disc-arranging mechanism provided by the present invention;

in the figure: 1. an MIM device; 2. a mechanical arm; 3. a material taking mechanism; 4. a tray arrangement mechanism; 5. a tray arrangement machine box; 6. a tray arrangement rack; 7. taking a material jig; 8. taking a material support substrate; 9. a vacuum material sucking jig; 10. a profiling turnover jig; 11. and (7) carrying the jig.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: a universal automatic material taking and plate arranging mechanism comprises an MIM device 1 and a plate arranging machine box 5, wherein the plate arranging machine box 5 is installed outside the right end of the rear side of the MIM device 1, placing columns are further arranged at four corners of the bottom of the plate arranging machine box 5, rectangular placing plates are arranged at the lower ends of the four placing columns and can be fixedly installed on the ground through screws, so that the plate arranging machine box 5 can be more firmly and stably installed and fixed, the condition that the plate arranging machine box 5 is easy to shake in the plate arranging and material taking processes is prevented, the accuracy of material taking and plate arranging is improved, a mechanical arm 2 is arranged at the middle position of the MIM device 1, a plate arranging frame 6 is arranged at the upper end of the plate arranging machine box 5, a plate arranging mechanism 4 is arranged at the upper end of the rear side of the plate arranging frame 6, a profiling turnover jig 10 is arranged at the upper end of the front side of the plate arranging frame 6, a bearing jig 11 is arranged at the upper end of the profiling turnover jig 10, a material taking mechanism 3 is arranged on the left side of the profiling turnover jig 10 and the disc arranging mechanism 4, the material taking mechanism 3 comprises a material taking jig 7, a material taking support substrate 8 and a vacuum material sucking jig 9, the MIM device 1 drives the material taking mechanism 3 to move and complete material taking operation by controlling a mechanical arm 2, the material taking mechanism 3 adsorbs and fixes the arranged materials through the vacuum material sucking jig 9, the vacuum material sucking can prevent the variation of products in the material taking and turnover process, simultaneously, the plane discharge area of the products is reduced in the material taking and disc arranging process, the stacking among the products is prevented, the quality risk is reduced, the product yield is improved, the production cost is reduced, the material taking jig 7 is connected on the outer wall of the lower end of the material taking support substrate 8 close to the rear side, the vacuum material sucking jig 9 is connected with the lower end of the material taking jig 7, one end of the material taking support substrate 8 is fixedly connected with the mechanical arm 2 on the MIM device 1, arrange a set operating device on arranging set mechanism 4 and be in bearing tool 11 directly upside, arrange set mechanism 4 and arrange the set operation to the material through control row set operating device, the vacuum is inhaled material tool 9 and is adopted soft rubber to make, vacuum is inhaled material tool 9 and is mainly carried out the vacuum through getting the cylinder on the material support base plate 8 and inhale material and blowing operation, adopt the vacuum to inhale material tool 9 and get the material can be more firm the material of adsorbing, prevent that the material from producing the condition appearance that becomes flexible and drop easily because the fixed dynamics of adsorption is lower when removing.

The utility model discloses a theory of operation and use flow: after the device is installed, firstly, the MIM device 1 needs to be placed on the ground of a production workshop, then the tray arranging machine box 5 needs to be installed and fixed on the MIM device 1 near the outer part of the right end of the rear side, then the material taking mechanism 3, the tray arranging mechanism 4 and the bearing mechanism need to be installed at the upper end of the tray arranging machine box 5 in a classified manner according to different installation positions, then the material taking support base plate 8 on the material taking mechanism 3 needs to be butted with the mechanical arm 2 on the MIM device 1, the whole assembled MIM device 1 is controlled by an external intelligent control terminal, when the device works, the tray arranging mechanism 4 can automatically complete tray arranging operation on materials, after the tray arranging of the materials is completed, the mechanical arm 2 can control the material taking mechanism 3 to take the materials, and when the materials are taken, the air cylinder on the material taking support base plate 8 can control the vacuum suction jig 9 to absorb the materials completed by the tray arranging, and then the adsorbed articles are conveyed to a production position and are subjected to production processing.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a general automatic material row's dish mechanism of getting, includes MIM equipment (1) and row's dish machine case (5), its characterized in that: the plate arranging machine box (5) is arranged outside the MIM equipment (1) close to the right end of the rear side, a mechanical arm (2) is arranged at the middle position of the MIM equipment (1), a plate arranging rack (6) is arranged at the upper end of the plate arranging machine box (5), a plate arranging mechanism (4) is arranged at the upper end of the plate arranging rack (6) close to the rear side, a profiling turnover jig (10) is arranged at the upper end of the plate arranging rack (6) close to the front side, a bearing jig (11) is arranged at the upper end of the profiling turnover jig (10), a material taking mechanism (3) is arranged on the left side of the profiling turnover jig (10) and the plate arranging mechanism (4), the material taking mechanism (3) comprises a material taking jig (7), a material taking support base plate (8) and a vacuum suction jig (9), the material taking jig (7) is connected to the outer wall of the lower end of the material taking support base plate (8) close to the rear side, the lower end of the material taking jig (7) is connected with the vacuum suction jig (9), get one end of material support base plate (8) and arm (2) fixed connection on MIM equipment (1).

2. The universal automatic material taking and disc arranging mechanism as claimed in claim 1, wherein: the MIM equipment (1) drives the material taking mechanism (3) to move and finish material taking operation through controlling the mechanical arm (2), and the material taking mechanism (3) adsorbs materials which are fixedly arranged on a plate through the vacuum material sucking jig (9).

3. The universal automatic material taking and disc arranging mechanism as claimed in claim 1, wherein: the tray arranging machine box is characterized in that placing columns are further arranged at four corners of the bottom of the tray arranging machine box (5), rectangular placing plates are arranged at the lower ends of the four placing columns, and the four rectangular placing plates can be installed and fixed on the ground through screws.

4. The universal automatic material taking and disc arranging mechanism as claimed in claim 1, wherein: the vacuum material suction jig (9) is made of soft rubber, and the vacuum material suction jig (9) mainly carries out vacuum material suction and discharging operation through a cylinder on the material taking support base plate (8).

5. The universal automatic material taking and disc arranging mechanism as claimed in claim 1, wherein: the tray arranging mechanism (4) is arranged on the upper side of the bearing jig (11), and the tray arranging mechanism (4) controls the tray arranging mechanism to carry out tray arranging operation on the materials.