CN210855866U - Cow dung fermentation machine - Google Patents

Cow dung fermentation machine Download PDF

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Publication number
CN210855866U
CN210855866U CN201921396433.8U CN201921396433U CN210855866U CN 210855866 U CN210855866 U CN 210855866U CN 201921396433 U CN201921396433 U CN 201921396433U CN 210855866 U CN210855866 U CN 210855866U
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CN
China
Prior art keywords
roller
cow dung
chain wheel
cylinder
speed reducer
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Expired - Fee Related
Application number
CN201921396433.8U
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Chinese (zh)
Inventor
李文海
丛红恩
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Hong En cluster
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Kongyuan Biotechnology Development Co ltd
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Priority to CN201921396433.8U priority Critical patent/CN210855866U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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  • Fertilizers (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The cow dung fermentation machine comprises a conveyor, a roller and an air filter, and is characterized in that the roller is double-layered, a heat-conducting medium is filled in the double-layered structure, a heat-insulating layer is arranged on the outer surface of the roller, and a plurality of spiral pieces are uniformly distributed on the inner wall of the roller. The rack is arranged below the roller, a plurality of groups of carrier rollers are arranged above the rack, the roller is placed on the carrier rollers, the chain transmission system is arranged in the middle of the roller and comprises a large chain wheel, a small chain wheel and a chain, the large chain wheel is fixedly connected with the outer side surface of the roller, the motor drives the cycloid speed reducer, the small chain wheel is driven by the cycloid speed reducer, and the large chain wheel is driven to rotate by the chain. One end of the roller is a conical feed inlet which is in butt joint with the conveyor; the other end is equipped with draught fan and air cleaner and links to each other, and its beneficial effect is: the problems of environmental pollution, poor heat insulation performance, low fermentation efficiency and discontinuous production of the conventional cow dung fermentation tank are solved, and the fermentation tank has the effects of controllable fermentation temperature, energy conservation, environmental protection, sufficient oxygen supply, high efficiency and continuity.

Description

Cow dung fermentation machine
Technical Field
The utility model relates to a stockbreeding machinery field. Namely a cow dung fermentation machine.
Background
In rural pastoral areas, cattle raising is the most important economic source for people, but the pollution of cow dung to the environment and the comprehensive utilization of cow dung are the subjects of continuous research of people. Generally, the daily cow dung generated by 1 cow is 5% -6% of the weight of the cow. For example, 1 head of beef cattle with the weight of 450 kg can produce 23 kg of excrement in a cowshed every day, and the cattle excrement contains a plurality of nutrient components, wherein the nutrient components comprise 3-4% of nitrogen, 1-2% of phosphorus (P2O 5), 1.5-3% of potassium, 0.6% of calcium, 0.02% of iron, 0.5% of magnesium and 0.4% of sulfur. Cow dung has an environmental impact because the nutrients in the feed are not completely absorbed by the digestive tract of the cow, and these nutrients and energy support the eggs and malodorous microorganisms and consume oxygen in the water. The formed cow dung pollutes clean water sources, air and soil, and breeds a great amount of pests such as flies.
The pollution of cow dung to water sources mainly consumes dissolved oxygen in water, so that fishes and plants in the water die due to oxygen deficiency.
1 head of 450 kg of cow dung produced in 1 day can consume 91 m3 of oxygen in water. Therefore, the destruction of the water source by cow dung is very serious.
The harmful gas of the cow dung is mainly ammonia and hydrogen sulfide, and the foul smell generated by the cow dung is emitted to the periphery of a cow farm, so that the health and the production performance of the cow are influenced, and the health of residents is also influenced; cow dung is also a propagation medium for flies and the like.
After the cow dung is subjected to the manure of the reactor, however, the cow dung can provide good organic fertilizer for gardening.
The main components of the cow dung are crude fiber, protein, sugar, fat and other substances which are easily decomposed in the environment, and can be diluted and diffused by the land to be gradually purified. The organic fertilizer is produced by taking the cow dung as the raw material, thereby not only protecting the surrounding environment of a cow farm and surface water and underground water from being polluted, but also realizing the reutilization and harmless treatment of wastes and changing wastes into valuables,
the cow dung is easy to store and convenient to transport after being made into animal manure, and is an organic fertilizer suitable for various crops, flowers and fruit trees. At present, 1000 cattle farms fattening cattle in a slaughter year can produce more than 1300 t of organic compound fertilizer, and the output value reaches 260000 yuan in terms of 200 yuan per ton.
The existing cow dung fermentation tank has poor heat insulation performance, uneven temperature and difficult control, and insufficient oxygen supply causes poor fermentation effect, continuous production can not be realized, and the fermentation requirement of a large amount of organic fertilizers can not be met.
In order to prevent the cow dung from polluting water, land or atmosphere, the fermentation effect is good, residual nutrient substances in the cow dung are effectively utilized, and the design of the cow dung fermentation machine which has no pollution to the environment, saves energy and can continuously produce is very necessary.
Disclosure of Invention
The utility model discloses a solve current cow dung fermentation vat polluted environment, thermal insulation performance is poor, and fermentation efficiency is low, but continuous production's problem provides an environmental protection and energy saving, continuous production's cow dung fermentation machine, and above-mentioned purpose is realized by following technical scheme: the utility model provides a cow dung fermentation machine, includes the cylinder, its characterized in that, the cylinder be double-deck, filled heat-conducting medium in the double-deck, be equipped with the heat preservation at the cylinder skin, a plurality of flight of inner wall evenly distributed of cylinder, the below of cylinder is equipped with the frame, the top of frame is equipped with the multiunit bearing roller, the cylinder is placed on the bearing roller, the centre of cylinder is equipped with transmission system.
One end of the roller is a conical feed inlet which is in butt joint with the conveyor, and a plurality of electric heater sockets are arranged at the feed inlet; the other end is a discharge hole which is connected with a draught fan, and the outlet of the draught fan is connected with an air filter.
The transmission system is chain transmission and comprises a large chain wheel, a small chain wheel and a chain, wherein the large chain wheel is fixedly connected with the outer side face of the roller, a motor drives a cycloidal reducer, the small chain wheel is driven by the cycloidal reducer, and the large chain wheel is driven to rotate by the chain.
The transmission system is a gear transmission mechanism and comprises a large gear and a small gear, the large gear is fixedly connected with the outer side face of the roller, a motor drives a cycloidal reducer, and the small gear is driven by the cycloidal reducer to drive the large gear to rotate.
The heat conducting medium is water or heat conducting oil.
The beneficial effects are as follows: the problems of environmental pollution, poor heat insulation performance, low fermentation efficiency and discontinuous production of the conventional cow dung fermentation tank are solved, and the fermentation tank has the effects of controllable fermentation temperature, energy conservation, environmental protection, sufficient oxygen supply, high efficiency and continuity.
Drawings
FIG. 1 is a schematic structural diagram of a first embodiment;
FIG. 2 is a sectional view of a drum A-A of the first embodiment;
FIG. 3 is another sectional view A-A of the drum according to the first embodiment;
FIG. 4 is a schematic structural view of the second embodiment;
FIG. 5 is a front view of the feed inlet of the present invention;
FIG. 6 is a schematic view of the air filter of the present invention;
FIG. 7 is a schematic view of the chain drive system of the present invention;
FIG. 8 is a schematic view of the gear system of the present invention;
fig. 9 is a schematic view of the structure of the top roller of the present invention.
As can be seen from the figure: the device comprises a motor 1, a cycloid speed reducer 2, a carrier roller 3, a heat insulation layer 4, a transmission system 6, a large chain wheel 601, a small chain wheel 602, a chain 603, a large gear 604, a small gear 605, a feeding port 7, a roller 8, a spiral piece 9, an electric heater socket 10, a top roller support 11, a top roller 12, a monitoring hole 13, a rack 14, a conveyor 15, an induced draft fan 16, an air filter 17, a primary filter 1701, a middle filter 1702, an advanced filter 1703 and an air outlet machine 1704.
Detailed Description
The utility model discloses a design is: a closed container is adopted, so that the environmental pollution is avoided; the temperature and the air inlet are controllable, and the fermentation efficiency is improved. Several embodiments are described below with reference to the accompanying drawings.
The first embodiment is shown in fig. 1, 2, 3, 7, 8, 9, which comprises a roller 8, and is characterized in that the roller 8 is double-layered, a heat-conducting medium is filled in the double-layered layer, the heat-conducting medium is water or heat-conducting oil or other heat-conducting liquid substances, heat at a high temperature is transferred to a low-temperature place during fermentation, an insulating layer is arranged on the outer layer of the roller 8, the insulating layer is made of flame-retardant foam or heat-insulating resin or rock wool or glass fiber and the like, a plurality of spiral pieces 9 are uniformly distributed on the inner wall of the roller 8, the spiral pieces 9 are uniformly distributed on the circumference and are arranged in sections in the length direction, the spiral pieces 9 have a certain spiral angle, when the roller 8 rotates, the spiral pieces 9 can push fermented cow dung to an outlet direction and lift up the cow dung to enable fresh air to enter the cow dung, a rack 14 is arranged below the roller 8, a plurality of sets of carrier rollers 3 are arranged, the roller 8 is placed on the carrier roller 3, the supporting roller 8 rotates in the circumferential direction, the outer side face of the roller 8 is provided with a radial rib plate, the rack 14 is provided with a top roller support 11 and a top roller 12 which are in contact with the radial rib plate to prevent the roller 8 from moving axially, and the middle of the roller 8 is provided with a transmission system 6. The transmission system 6 is a chain transmission and comprises a large chain wheel 601, a small chain wheel 602 and a chain 603, wherein the large chain wheel 601 is fixedly connected with the outer side surface of the roller 8, the motor 1 drives the cycloid speed reducer 2, the cycloid speed reducer 2 drives the small chain wheel 602, the chain 603 drives the large chain wheel 601 to rotate, and the roller 8 rotates along with the small chain wheel.
The further improved scheme of the transmission system 6 is a gear transmission mechanism, which comprises a large gear 604 and a small gear 605, wherein the large gear 604 is fixedly connected with the outer side surface of a roller 8, a motor 1 drives a cycloidal speed reducer 2, the small gear 605 is driven by the cycloidal speed reducer 2 to drive the large gear 604 to rotate, and the roller 8 rotates along with the rotation.
Second embodiment as shown in fig. 4, 5 and 6, on the basis of the first embodiment, one end of the roller 8 is a tapered feed inlet 7, which is connected with a conveyor 15 to realize continuous feeding, a plurality of electric heater sockets 10 and monitoring holes 13 are arranged at the feed inlet 7, when initial cow dung enters, the fermentation temperature can be increased by heating the electric heaters, and during normal operation, heat generated by cow dung fermentation is transferred to cow dung at the inlet end through a heat-conducting medium to increase the fermentation temperature of the cow dung at the inlet end; the other end is a discharge hole, and is butted with an induced draft fan 16, the outlet of the induced draft fan 16 is connected with an air filter 17, and the air filter 17 comprises a primary filter 1701, a middle filter 1702, a high-grade filter 1703 and an air outlet machine 1704. And filtering the stink gas of the cow dung and then discharging the stink gas. The primary filter 1701 is a felt; middle filter 1702 is an adsorbent, such as calcined shell, zeolite, medical stone, vermiculite, medium sand, and fine sand; the high-level filter 1703 is an activated carbon.
The fermentation process comprises the following steps:
1) preparing materials: starting the transmission system 6 and the conveyor 15, uniformly stirring the crushed cow dung according to the humidity of 40% and the proportion of the fermentation bacteria larger than one in a thousand, and continuously feeding the cow dung into the feeding hole 7 of the roller 8 through the conveyor 15;
2) heating: when the cow dung fermentation machine is started for the first time, the cow dung which just enters the roller 8 is low in temperature and needs to be heated to 30-35 ℃ by an electric heater, and then the heating is stopped; the temperature of the cow dung after fermentation is kept between 60 and 65 ℃, heat is transferred to the feed inlet 7 through the heat-conducting medium of the double-layer roller 8, the cow dung which just enters is continuously heated, the heat is recycled, and energy is saved;
3) fermentation: the roller 8 rotates at the speed of 1.5 minutes for one circle, and rotates for 2 minutes every 60 minutes; the conveyor 15 inputs cow dung when the roller 8 rotates, the cow dung in the roller 8 is more than half of the volume of the roller 8, the fermentation temperature is kept between 60 and 65 ℃, when the temperature is high, the roller 8 accelerates the rotating speed, the cow dung is lifted by the spiral sheets 9, the hot air is sucked out by the draught fan 16 and filtered and discharged through the air filter 17, and fresh cold air enters the roller 8 for cooling;
4) discharging: after the cow dung is fermented for about 5-8 days from the feeding hole to the discharging hole, the manure is fermented completely and maturely and is continuously discharged from the discharging hole when the roller 8 rotates.

Claims (5)

1. The utility model provides a cow dung fermentation machine, includes cylinder (8), its characterized in that, cylinder (8) be double-deck, filled heat-conducting medium in the double-deck, be equipped with heat preservation (4) at cylinder (8) outer surface, a plurality of spiral shell pieces (9) of inner wall evenly distributed of cylinder (8), the below of cylinder (8) is equipped with frame (14), the top of frame (14) is equipped with multiunit bearing roller (3), cylinder (8) are placed on bearing roller (3), the centre of cylinder (8) is equipped with transmission system (6).
2. A cow dung fermentation machine according to claim 1, wherein one end of the roller (8) is a tapered feed inlet (7) which is butted with a conveyor (15), and a plurality of electric heater sockets (10) are arranged at the feed inlet (7); the other end is a discharge hole which is butted with an induced draft fan (16), and the outlet of the induced draft fan (16) is connected with an air filter (17).
3. A cow dung fermentation machine according to claim 1 or 2, wherein the transmission system (6) is a chain transmission and comprises a large chain wheel (601), a small chain wheel (602) and a chain (603), the large chain wheel (601) is fixedly connected with the outer side surface of the roller (8), the motor (1) drives the cycloid speed reducer (2), the cycloid speed reducer (2) drives the small chain wheel (602), and the chain (603) drives the large chain wheel (601) to rotate.
4. A cow dung fermentation machine according to claim 1 or 2, wherein the transmission system (6) is a gear transmission mechanism, which comprises a large gear (604) and a small gear (605), the large gear (604) is fixedly connected with the outer side surface of the roller (8), the motor (1) drives the cycloid speed reducer (2), the small gear (605) is driven by the cycloid speed reducer (2) to drive the large gear (604) to rotate.
5. The cow dung fermentation machine of claim 1, wherein the heat transfer medium is water or heat transfer oil.
CN201921396433.8U 2019-08-27 2019-08-27 Cow dung fermentation machine Expired - Fee Related CN210855866U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921396433.8U CN210855866U (en) 2019-08-27 2019-08-27 Cow dung fermentation machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921396433.8U CN210855866U (en) 2019-08-27 2019-08-27 Cow dung fermentation machine

Publications (1)

Publication Number Publication Date
CN210855866U true CN210855866U (en) 2020-06-26

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ID=71308139

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Application Number Title Priority Date Filing Date
CN201921396433.8U Expired - Fee Related CN210855866U (en) 2019-08-27 2019-08-27 Cow dung fermentation machine

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110342962A (en) * 2019-08-27 2019-10-18 科尔沁左翼后旗司农源生物科技开发有限公司 A kind of fermentation machine of cow dungs

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110342962A (en) * 2019-08-27 2019-10-18 科尔沁左翼后旗司农源生物科技开发有限公司 A kind of fermentation machine of cow dungs

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GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20210521

Address after: 028000 Yijing Jiangnan community, Horqin district, Tongliao City, Inner Mongolia Autonomous Region

Patentee after: Hong En cluster

Address before: 028100 bagatala sumuhallan hudugacha, Keerqin left wing rear banner, Tongliao City, Inner Mongolia Autonomous Region

Patentee before: Kongyuan Biotechnology Development Co.,Ltd.

TR01 Transfer of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20200626

CF01 Termination of patent right due to non-payment of annual fee