CN210820160U - Frame drawer type concrete prefabricated component production system - Google Patents

Frame drawer type concrete prefabricated component production system Download PDF

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Publication number
CN210820160U
CN210820160U CN201921275592.2U CN201921275592U CN210820160U CN 210820160 U CN210820160 U CN 210820160U CN 201921275592 U CN201921275592 U CN 201921275592U CN 210820160 U CN210820160 U CN 210820160U
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China
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frame
production system
concrete prefabricated
die
table plate
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杨松
杨晓
杨超
罗红旭
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Shenzhen Shengde Architectural Technology Co ltd
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Shenzhen Shengde Architectural Technology Co ltd
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Abstract

The utility model relates to a frame drawer type concrete prefabricated component production system relates to assembly type building accessory production technical field, builds in assembly type building's job site, include: the device comprises upright columns, cross beams, carrier rollers, a die table plate, a pouring frame and a driving mechanism; four upright posts are arranged, the cross beams are fixedly arranged between the adjacent upright posts, the four cross beams at the same level enclose a rectangular frame, and the rectangular frame is provided with a plurality of cross beams which are arranged at intervals up and down; the mould table plate is provided with a plurality of supporting rollers, two ends of each supporting roller are rotatably arranged on two opposite cross beams, the mould table plate is provided with a plurality of supporting rollers and is respectively placed on the supporting rollers at the same horizontal height, and the driving mechanism drives the supporting rollers to rotate forwards and backwards so as to drive the mould table plate to move in and out; the pouring frames are fixed on the upper surfaces of the die plates, and the height of each pouring frame is smaller than the height between every two adjacent die plates. The utility model discloses have sound construction, can directly build at the job site and area is little, need not remote transportation prefabricated component, effect that production efficiency is high.

Description

Frame drawer type concrete prefabricated component production system
Technical Field
The utility model belongs to the technical field of the assembly type building accessory production technique and specifically relates to a frame drawer type concrete prefabricated component production system is related to.
Background
In the assembly type building construction process, a building main body is generally required to be poured in advance, and then various concrete prefabricated components (such as composite floor slabs with different specifications) are matched for construction. Based on the current stage, the prefabricated parts are produced in a factory, and then the prefabricated parts which are made are transported to corresponding sites according to the requirements of specific construction sites.
The transportation of prefabricated parts has become an old, big and difficult problem in the industry, mainly embodied in the following aspects: the transportation vehicle is large in investment and difficult in route selection, prefabricated parts are easy to collide and damage in the transportation process, the prefabricated parts are time-consuming and labor-consuming to transport after arriving at the site, the cost of the assembly type building is increased virtually, and at present, due to the fact that various materials of the opposite side are needed in the construction site, the land area is limited, the method for producing and processing the prefabricated parts in the construction site is rare, and improvement is needed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a frame drawer type concrete prefabricated component production system has sound construction, can directly build at the job site and area is little, need not remote transportation prefabricated component, advantage that production efficiency is high.
The above object of the present invention can be achieved by the following technical solutions: a frame drawer type concrete prefabricated part production system is built on a construction site of an assembly type building, and comprises: the device comprises upright columns, cross beams, carrier rollers, a die table plate, a pouring frame and a driving mechanism;
the four upright posts are arranged at four corners of a rectangle respectively, the cross beams are fixedly arranged between the adjacent upright posts, the four cross beams with the same horizontal height form a rectangular frame in an enclosing manner, and the rectangular frame is provided with a plurality of upright posts which are arranged at intervals up and down;
the carrier rollers are arranged in parallel at intervals, two ends of the carrier rollers are rotatably installed on two opposite cross beams in the rectangular frame, the die plate is provided with a plurality of carrier rollers which are respectively placed on the carrier rollers at the same horizontal height, and the driving mechanism drives the carrier rollers to rotate forwards and backwards so as to drive the die plate to enter and exit;
the upper surface of the formwork panel is flat, the pouring frames are fixed on the upper surface of the formwork panel to form a pouring cavity of the concrete prefabricated part, and the height of each pouring frame is smaller than the height between adjacent formwork panels.
Through adopting above-mentioned technical scheme, at first the main part of this production system is built by a plurality of die table boards and stand and is formed, present to three-dimensional structure, can be used for pouring between the adjacent die table board, maintenance concrete prefabricated component, area is less, and then can directly build this production system on the construction site, can not occupy the large amount of areas of construction site, consequently the fashioned concrete prefabricated component of preparation can use on the spot, need not remote transportation prefabricated component, and then effectively avoided following several problems: the investment of transport vehicles is large, the route selection is difficult, prefabricated parts are easy to collide and damage in the transport process, and time and labor are wasted when the prefabricated parts are transported to the field after arriving at the field; meanwhile, the cross beam is matched with the carrier roller and effectively supports the formwork plates, enough interlayer height can be reserved between the adjacent formwork plates, the structure is firm, the cross beam is matched with a pouring frame fixed on the upper surface of the formwork plates, a worker can start the driving mechanism to drive the carrier roller to rotate, so that the formwork plates can be taken out, then the worker can build a steel bar and a truss in the pouring frame, then pour concrete into the pouring frame, and when the concrete prefabricated part needs to be waited for curing, forming and maintaining, the driving mechanism is started again to drive the carrier roller to rotate reversely, so that the formwork plates can be taken in, the time is saved, and the production efficiency is higher; and the operation is more convenient, nimble, and the staff can take out, transport into the concrete prefabricated component that corresponds the number of piles at any time through the opening and close of control corresponding actuating mechanism, conveniently looks over maintenance state and hoist the fashioned concrete prefabricated component of curing.
The utility model discloses further set up as, actuating mechanism includes: a driving motor, a driving gear, a driven gear and a transmission structure,
the output shaft of the driving motor drives the driving gear to rotate, the driven gear is fixed at the end of the carrier roller and meshed with the driving gear, and the transmission structure is arranged between the ends of the carrier rollers at the same horizontal height and achieves the purpose of transmission.
Through adopting above-mentioned technical scheme, its output shaft of driving motor during operation can drive the driving gear and rotate, the driving gear drives driven gear again and rotates, driven gear just can drive the bearing roller rather than being connected and rotate, because realize the linkage through transmission structure between the bearing roller, the transmission, can realize that all bearing rollers of same level are synchronous together, the syntropy rotates, through the effect of friction power when the mould platen is shelved above that, the bearing roller drives the mould platen and advances, go out, thereby in production concrete prefabricated component in-process, convenient construction in earlier stage, observe the maintenance in middle stage, later stage hoist and mount are taken out, and this actuating mechanism stable in structure, control simply.
The utility model discloses further set up as, the transmission structure includes: the transmission gears are provided with a plurality of transmission gears which are respectively arranged at the end parts of the same side of the carrier roller, and the transmission is realized by assembling the chain and the plurality of transmission gears.
Through adopting above-mentioned technical scheme, chain and drive gear cooperation are used, and the installation, dismantle fairly simple, and it is convenient to maintain, and the transmission is stable moreover.
The utility model discloses further set up to, the main part of mould platen is formed by the concatenation of polylith aluminium template, and is adjacent organize fixed connection through the bolt between the aluminium template.
Through adopting above-mentioned technical scheme, aluminium template and bolt group are as the most ordinary accessory at the construction scene, and it is very convenient, the cost is lower to draw materials, and the staff need not the training and just can skillfully assemble and disassemble moreover, and the template platform plate structure that is formed by the equipment of aluminium template is still more firm, can use the aluminium template of different quantity to assemble corresponding size at will according to the size of concrete prefabricated component, and the staff can draw materials on the spot, this template of quick assembly moulding.
The utility model discloses further set up to, the die table board still includes many support keels, support keel with the lower fixed surface of aluminum mould board is connected, support keel level is arranged and the perpendicular to the bearing roller.
Through adopting above-mentioned technical scheme, the structural strength of formwork board can be strengthened to the installation fossil fragments to make heavy, bulky concrete prefabricated component.
The utility model discloses further set up to, it is formed by many angle steel welding to pour the frame, a plurality of U-shaped grooves have been seted up at the top of angle steel.
Through adopting above-mentioned technical scheme, the angle steel is convenient for draw materials, the purchase is cheap, can be very steadily fixed in the upper surface of template board through modes such as welding moreover, because the periphery of general concrete prefabricated component has the reinforcing bar that stretches out, the design in U-shaped groove can make things convenient for the staff to put the reinforcing bar before concreting, cooperates the limiting displacement of U-shaped groove to the reinforcing bar in addition, can effectively prevent the concrete prefabricated component skew of solidification.
The utility model discloses further set up to, the guard plate has been arranged in the both ends outside of bearing roller, the both sides of guard plate are fixed in corresponding two on the stand, a plurality of ventilation holes have been seted up to the guard plate.
Through adopting above-mentioned technical scheme, the guard plate has certain guard action to actuating mechanism, also can prevent that the staff from touching actuating mechanism at will and producing the safety problem, and the design in ventilation hole does benefit to the circulation of air to at the in-process of concrete prefabricated component solidification shaping, maintenance, ventilation effect is better, and shaping efficiency is higher, the maintenance effect is better.
The utility model discloses further set up to, still include: the water spray mechanism, the water spray mechanism includes: a water pipe, a branch pipe and a spray head,
the concrete prefabricated part water spraying device is characterized in that a cavity is formed in the upright post, the water pipe externally connected with a high-pressure water source is installed in the cavity, the water pipe is communicated with the branch pipes, the branch pipes extend out of the interior of the upright post, the sprayer is installed at one end, far away from the water pipe, of each branch pipe, and the sprayer is located between every two adjacent die plates to spray water to the corresponding concrete prefabricated part.
By adopting the technical scheme, in the process of curing, forming and maintaining the concrete prefabricated part, workers are inevitably required to spray water to the concrete prefabricated part, but the watering work is troublesome due to the existence of the die plate, and the water spraying mechanism can just solve the problem of difficult watering; an external high-pressure water source can be dispersed into each branch pipe along the water pipe and then sprayed out from the spray head, and water can be more accurately poured onto the concrete prefabricated part.
The utility model discloses further set up to, still include: and the limiting mechanism is arranged on the upright column and used for blocking the die table plate so as to prevent the die table plate from sliding randomly, and the die table plate can be normally driven to enter and exit after the limiting mechanism is unlocked.
Through adopting above-mentioned technical scheme, at the in-process of concrete prefabricated component curing molding, maintenance, stop gear has certain spacing to separate the fender effect to the side of template to the template is difficult to slide on the bearing roller at will, and the structure is more stable safe, when needing template slip-in, roll-off, makes stop gear unblock can.
The utility model discloses further set up to, stop gear includes: a vertical stop lever, a sliding lever and a pull ring;
the vertical stop lever is arranged on one side, close to the die plate, of the stand column, the two sliding levers are arranged and are respectively arranged at the top and the bottom of the vertical stop lever, the sliding levers are horizontally arranged and penetrate through the stand column, the pull ring is arranged at one end, far away from the vertical stop lever, of the sliding lever, and the pull ring is arranged on one side, far away from the die plate, of the stand column.
By adopting the technical scheme, the pull ring is convenient for workers to apply a pushing force, so that the sliding rod can be pushed to horizontally move, and the vertical blocking rod is further driven to be far away from or close to the upright column, so that an unlocking or blocking state is realized, the vertical blocking rod can retract during unlocking to ensure that the die table plate smoothly slides in and out, and the vertical blocking rod can extend out of the side edge of the die table plate to block during blocking to prevent the die table plate from sliding randomly; the limiting mechanism is firm in structure and convenient to operate.
To sum up, the utility model discloses a beneficial technological effect does:
one of them, this production system's main part is built by a plurality of die platen and stand and is formed, presents for three-dimensional structure, can be used for pouring, maintenance concrete prefabricated component between the adjacent die platen, and area is smaller, and then can directly build this production system on the construction site, can not occupy the large amount of areas of construction site, and consequently the fashioned concrete prefabricated component of preparation can use on the spot, need not remote transportation prefabricated component, and then has effectively avoided following several problems: the investment of transport vehicles is large, the route selection is difficult, prefabricated parts are easy to collide and damage in the transport process, and time and labor are wasted when the prefabricated parts are transported to the field after arriving at the field;
secondly, the cross beam is matched with the carrier roller and effectively supports the formwork plates, enough interlayer height can be reserved between the adjacent formwork plates, the structure is firm, the cross beam is matched with a pouring frame fixed on the upper surface of the formwork plates, a worker can start the driving mechanism to drive the carrier roller to rotate, so that the formwork plates can be provided with strips, then the worker can build steel bars and trusses in the pouring frame, then pour concrete in the pouring frame, and when the concrete prefabricated part needs to be cured, formed and maintained, the driving mechanism is started again to drive the carrier roller to rotate reversely, so that the formwork plates can be fed in, the time is saved, and the production efficiency is higher;
thirdly, the operation is more convenient, nimble, and the staff corresponds actuating mechanism's opening and close through control, can take out, transport into the precast concrete component that corresponds the number of piles at any time, conveniently looks over maintenance state and hoist and mount curing molding's precast concrete component.
Drawings
Fig. 1 is a schematic structural diagram of a first embodiment of the present invention;
FIG. 2 is a schematic structural view of the first embodiment of the present invention with one side guard removed;
FIG. 3 is an enlarged view at A in FIG. 2;
FIG. 4 is a schematic view of a connection relationship between a center pillar, a water spraying mechanism and a limiting mechanism according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of an intermediate die plate according to an embodiment of the present invention, which is shown in a partial cross-sectional view;
fig. 6 is a schematic structural diagram of a second embodiment of the present invention.
Reference numerals: 1. a column; 2. a cross beam; 3. a carrier roller; 4. a die plate; 41. an aluminum template; 42. a support keel; 5. pouring a frame; 51. angle steel; 511. a U-shaped groove; 6. a drive mechanism; 61. a drive motor; 62. a driving gear; 63. a driven gear; 64. a transmission structure; 641. a chain; 642. a transmission gear; 7. a protection plate; 71. a vent hole; 8. a water spraying mechanism; 81. a water pipe; 82. a branch pipe; 83. a spray head; 9. a limiting mechanism; 91. a vertical stop lever; 92. a slide bar; 93. and (4) a pull ring.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The first embodiment is as follows:
referring to fig. 1 and 2, for the utility model discloses a frame drawer type concrete prefabricated component production system builds in assembly type structure's job site, include: the device comprises upright columns 1, cross beams 2, carrier rollers 3, a mould table plate 4, a pouring frame 5, a driving mechanism 6, a protection plate 7, a water spraying mechanism 8 and a limiting mechanism 9.
The upright posts 1 are provided with four beams which are respectively arranged at four corners of a rectangle, the cross beams 2 are fixedly arranged between the adjacent upright posts 1, the four cross beams 2 with the same horizontal height form a rectangular frame, and the rectangular frame is provided with a plurality of beams which are arranged at intervals up and down; the carrier rollers 3 are arranged in parallel at intervals, two ends of the carrier rollers 3 are rotatably mounted on two opposite cross beams 2 in a rectangular frame, the die table plate 4 is provided with four carrier rollers (the number can be 2/3/5/6 or 7 or more in other embodiments) and respectively placed on the carrier rollers 3 at the same horizontal height, and the driving mechanism 6 drives the carrier rollers 3 to rotate forwards and backwards so as to drive the die table plate 4 to move in and out; the upper surface of the die table plate 4 is flat, a plurality of pouring frames 5 are fixed (particularly welded and fixed) on the upper surface of the die table plate 4 to form a pouring cavity of the concrete prefabricated part, and the height of each pouring frame 5 is smaller than the height between adjacent die table plates 4.
The pouring frame 5 is formed by welding a plurality of angle steels 51, and a plurality of U-shaped grooves 511 are formed in the tops of the angle steels 51. In this embodiment, the casting frame 5 is formed with a rectangular casting cavity. Angle steel 51 convenient for material collection, purchase the cheapness, can be very steadily fixed in the upper surface of template board 4 with angle steel 51 through modes such as welding moreover, because the periphery of general concrete prefabricated component has the reinforcing bar that stretches out, the reinforcing bar can be put to the staff before concreting to the design of U-shaped groove 511, cooperates the limiting displacement of U-shaped groove 511 to the reinforcing bar in addition, can effectively prevent the concrete prefabricated component skew of solidification.
The water spraying mechanism 8 is provided with four groups and is respectively installed on each upright post 1, and in the process of curing molding and curing of the concrete prefabricated part, workers are inevitably required to spray water to the concrete prefabricated part, but due to the existence of the die plate 4, the watering work can be more troublesome, and the water spraying mechanism 8 just can solve the problem of difficulty in watering.
The two groups of limiting mechanisms 9 are arranged, the limiting mechanisms 9 are respectively installed on the two stand columns 1, the limiting mechanisms 9 are used for blocking the die table plate 4 to prevent the die table plate 4 from sliding randomly, and the die table plate 4 can be normally driven to enter and exit after the limiting mechanisms 9 are unlocked. In the process of curing, molding and maintaining the concrete prefabricated part, the limiting mechanism 9 has a certain limiting and blocking effect on the side edge of the die plate 4, so that the die plate 4 is difficult to slide on the carrier roller 3 at will, the structure is more stable and safe, and when the die plate 4 needs to slide in and out, the limiting mechanism 9 is unlocked.
Protection plate 7 has been arranged in the both ends outside of bearing roller 3, and on two stands 1 that correspond were fixed in to the both sides of protection plate 7, a plurality of ventilation holes 71 have been seted up to protection plate 7, and ventilation hole 71 has specifically seted up the multirow and specifically appears for the oval shape, and protection plate 7 specifically forms by the steel sheet preparation and is provided with the circular arc surface in the part that all the other stands 1 are connected, has more pleasing to the eye and safe effect. Protection plate 7 has certain guard action to actuating mechanism 6, also can prevent that the staff from touching actuating mechanism 6 at will and producing the safety problem, and the design of ventilation hole 71 does benefit to the circulation of air to at the in-process of concrete prefabricated component solidification shaping, maintenance, ventilation effect is better, and shaping efficiency is higher, the maintenance effect is better.
Referring to fig. 2 and 3, the drive mechanism 6 includes: a drive motor 61, a drive gear 62, a driven gear 63 and a transmission structure 64. The driving motor 61 is specifically installed on the inner side wall of the protection plate 7 through a bottom plate (the protection plate 7 is removed in the figure), the output shaft of the driving motor 61 drives the driving gear 62 to rotate, the driven gear 63 is fixed at the end of the carrier roller 3, the driving gear 62 is meshed with the driven gear 63, and the transmission structure 64 is arranged between the ends of the carrier rollers 3 at the same horizontal height and achieves the purpose of transmission. Its output shaft of driving motor 61 during operation can drive driving gear 62 and rotate, driving gear 62 drives driven gear 63 again and rotates, driven gear 63 just can drive the bearing roller 3 of being connected with and rotate, because realize the linkage through transmission structure 64 between the bearing roller 3, the transmission, can realize that all bearing rollers 3 of same level are synchronous together, the syntropy rotates, through the effect of friction force when mould platen 4 is shelved above that, bearing roller 3 drives mould platen 4 and advances, go out, thereby at production concrete prefabricated component in-process, convenient construction in earlier stage, observe the maintenance in middle stage, later stage hoist and mount are taken out, and this actuating mechanism 6 stable in structure, control simply.
The transmission structure 64 includes: the chain 641 and the transmission gear 642, the transmission gear 642 is equipped with a plurality ofly and installs respectively in the homonymy tip of bearing roller 3, and the chain 641 is assembled with a plurality of transmission gear 642 and is realized the transmission. The chain 641 and the transmission gear 642 are matched for use, so that the installation and the disassembly are simple, the maintenance is convenient, and the transmission is stable.
Referring to fig. 2 and 4, the water spray mechanism 8 includes: water pipe 81, branch pipe 82 and shower nozzle 83, the inside of stand 1 is provided with the cavity, installs the water pipe 81 of external high-pressure water source (can realize the pressure boost by a high-pressure pump) in the cavity, and water pipe 81 intercommunication has a plurality of branch pipes 82, and branch pipe 82 stretches out from the inside of stand 1, and shower nozzle 83 is installed in the one end that branch pipe 82 kept away from water pipe 81, and shower nozzle 83 is located between two adjacent die plate 4 in order to spray water to the concrete prefabricated component that corresponds. An external high pressure water source may be distributed into the respective branch pipes 82 along the water pipes 81 and then sprayed from the spray heads 83, and the water may be more precisely poured onto the concrete precast elements.
The limiting mechanism 9 includes: a vertical bar 91, a slide bar 92, and a pull ring 93; the vertical blocking rod 91 is arranged on one side, close to the die platen 4, of the upright column 1, the sliding rods 92 are provided with two sliding rods and are respectively arranged at the top and the bottom of the vertical blocking rod 91, the sliding rods 92 are horizontally arranged and penetrate through the upright column 1, the pull ring 93 is arranged at one end, far away from the vertical blocking rod 91, of the sliding rods 92, and the pull ring 93 is arranged on one side, far away from the die platen 4, of the upright column 1. The pull ring 93 is convenient for workers to apply a driving force, so that the sliding rod 92 can be pushed to move horizontally, and the vertical blocking rod 91 is further driven to be far away from or close to the upright post 1, so that an unlocking or blocking state is realized, the vertical blocking rod 91 can retract during unlocking to ensure that the die plate 4 slides in and out smoothly, and the vertical blocking rod 91 can extend out of the side edge of the die plate 4 to block to prevent the die plate 4 from sliding randomly during blocking; the limiting mechanism 9 is firm in structure and convenient to operate.
Referring to fig. 2 and 5, the main body of the die platen 4 is formed by splicing a plurality of aluminum die plates 41, and adjacent aluminum die plates 41 are fixedly connected by bolt groups. The aluminum formwork 41 and the bolt group are used as the most common accessories on the construction site, materials are very convenient to obtain, the cost is low, workers can be skillfully assembled and disassembled without training, the formwork table plate 4 formed by assembling the aluminum formwork 41 is firm in structure, the aluminum formwork 41 in different quantities can be randomly assembled into corresponding sizes according to the size of a concrete prefabricated part, the workers can use the materials on the spot, and the formwork table plate 4 can be quickly assembled and molded.
The formwork panel 4 further comprises a plurality of supporting keels 42, the supporting keels 42 are fixedly connected with the lower surface of the aluminum formwork 41, the supporting keels 42 are horizontally arranged and perpendicular to the carrier rollers 3, and the mounting keels can enhance the structural strength of the formwork panel 4 so as to manufacture concrete prefabricated parts with large weight and large volume.
The implementation principle of the embodiment is as follows: at first this production system's main part is built by polylith mould platen 4 and stand 1 and is formed, presents for three-dimensional structure, can be used for pouring between the adjacent mould platen 4, maintenance concrete prefabricated component, and area is less, and then can directly build this production system on the construction site, can not occupy the large amount of areas of construction site, consequently the fashioned concrete prefabricated component of preparation can use on the spot, need not remote transportation prefabricated component, and then has effectively avoided following several problems: the investment of transport vehicles is large, the route selection is difficult, prefabricated parts are easy to collide and damage in the transport process, and time and labor are wasted when the prefabricated parts are transported to the field after arriving at the field; meanwhile, the cross beam 2 is matched with the carrier roller 3 and effectively supports the formwork plates 4, enough interlayer height can be reserved between the adjacent formwork plates 4, the structure is firm, the cross beam is matched with the pouring frame 5 with the fixed surface on the formwork plates 4, a worker can start the driving mechanism 6 to drive the carrier roller 3 to rotate, so that the formwork plates 4 can be taken out, then the worker can build a steel bar and a truss in the pouring frame 5, then pour concrete in the pouring frame 5, and when the concrete prefabricated part needs to be cured, formed and maintained, the driving mechanism 6 is started again to drive the carrier roller 3 to rotate reversely, so that the formwork plates 4 can be taken in, the time is saved, and the production efficiency is higher; and the operation is more convenient, nimble, and the staff can take out, transport into the concrete prefabricated component that corresponds the number of piles at any time through the opening and close of control corresponding actuating mechanism 6, conveniently looks over maintenance state and hoist the fashioned concrete prefabricated component of curing.
Example two:
referring to fig. 6, for the utility model discloses a frame drawer type precast concrete component production system, the difference with embodiment one lies in that, the frame 5 of pouring on same die plate 4 is formed with four and pours the cavity and all is the rectangle form, and the staff just can make four precast concrete components that area is relatively less on each layer of die plate 4 like this, and the quantity of pouring the cavity can all change in other embodiments of course, and the shape can be circular, triangle-shaped, trapezoidal or other irregular shapes moreover.
The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims (10)

1. The utility model provides a frame drawer type concrete prefabricated component production system which characterized in that builds in assembly type structure's job site, includes: the device comprises upright columns (1), cross beams (2), carrier rollers (3), a die table plate (4), a pouring frame (5) and a driving mechanism (6);
the upright posts (1) are provided with four beams which are respectively arranged at four corners of a rectangle, the cross beams (2) are fixedly arranged between the adjacent upright posts (1), the four cross beams (2) with the same horizontal height enclose a rectangular frame, and the rectangular frame is provided with a plurality of beams which are arranged at intervals from top to bottom;
the carrier rollers (3) are arranged in parallel at intervals, two ends of the carrier rollers (3) are rotatably mounted on two opposite cross beams (2) in the rectangular frame, the die table plate (4) is provided with a plurality of carrier rollers and is respectively placed on the carrier rollers (3) at the same horizontal height, and the driving mechanism (6) drives the carrier rollers (3) to rotate forwards and backwards so as to drive the die table plate (4) to move in and out;
the upper surface of the die plate (4) is flat, the pouring frames (5) are fixed on the upper surface of the die plate (4) to form a pouring cavity of the concrete prefabricated part, and the height of each pouring frame (5) is smaller than the height between every two adjacent die plates (4).
2. A frame drawer concrete precast member production system according to claim 1, characterized in that the driving mechanism (6) comprises: a driving motor (61), a driving gear (62), a driven gear (63) and a transmission structure (64),
an output shaft of the driving motor (61) drives the driving gear (62) to rotate, the driven gear (63) is fixed at the end of the carrier roller (3), the driving gear (62) is meshed with the driven gear (63), and the transmission structure (64) is arranged between the ends of the carrier rollers (3) at the same horizontal height and achieves the purpose of transmission.
3. The frame drawer concrete precast member production system according to claim 2, wherein the transmission structure (64) includes: the transmission device comprises a chain (641) and transmission gears (642), wherein the transmission gears (642) are provided with a plurality of transmission gears and are respectively installed at the end parts of the carrier rollers (3) on the same side, and the chain (641) and the transmission gears (642) are assembled to realize transmission.
4. The frame drawer type concrete prefabricated member production system according to claim 1, wherein the main body of the formwork panel (4) is formed by splicing a plurality of aluminum formworks (41), and adjacent aluminum formworks (41) are fixedly connected through bolt sets.
5. A frame drawer concrete precast element production system according to claim 4, characterized in that the formwork panel (4) further comprises a plurality of support keels (42), the support keels (42) being fixedly connected with the lower surface of the aluminum formwork (41), the support keels (42) being horizontally arranged and perpendicular to the idlers (3).
6. The system for producing frame drawer type concrete prefabricated members as claimed in claim 1, wherein said pouring frame (5) is formed by welding a plurality of angle steels (51), and a plurality of U-shaped grooves (511) are formed at the top of said angle steels (51).
7. The production system of the frame drawer type concrete prefabricated component as claimed in claim 1, wherein protection plates (7) are arranged on the outer sides of two ends of the carrier roller (3), two sides of each protection plate (7) are fixed on the corresponding two upright posts (1), and the protection plates (7) are provided with a plurality of vent holes (71).
8. The frame drawer concrete precast unit production system according to claim 1, further comprising: a water spray mechanism (8), the water spray mechanism (8) comprising: a water pipe (81), a branch pipe (82) and a spray head (83),
the concrete prefabricated part water spraying device is characterized in that a cavity is formed in the upright post (1), a water pipe (81) externally connected with a high-pressure water source is installed in the cavity, the water pipe (81) is communicated with a plurality of branch pipes (82), the branch pipes (82) extend out of the interior of the upright post (1), a spray head (83) is installed at one end, far away from the water pipe (81), of each branch pipe (82), and the spray head (83) is located between every two adjacent die plate plates (4) to spray water to corresponding concrete prefabricated parts.
9. The frame drawer concrete precast unit production system according to claim 1, further comprising: the limiting mechanism (9) is installed on the upright post (1) and used for blocking the die table plate (4) to prevent the die table plate (4) from sliding randomly, and the die table plate (4) can be normally driven to enter and exit after the limiting mechanism (9) is unlocked.
10. The frame drawer concrete precast member production system according to claim 9, wherein the stopper mechanism (9) includes: a vertical bar (91), a sliding bar (92) and a pull ring (93);
the vertical stop lever (91) is arranged on one side, close to the die plate (4), of the upright column (1), the two sliding rods (92) are arranged at the top and the bottom of the vertical stop lever (91) respectively, the sliding rods (92) are horizontally arranged and penetrate through the upright column (1), the pull ring (93) is arranged at one end, far away from the vertical stop lever (91), of the sliding rod (92), and the pull ring (93) is arranged on one side, far away from the die plate (4), of the upright column (1).
CN201921275592.2U 2019-08-06 2019-08-06 Frame drawer type concrete prefabricated component production system Active CN210820160U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110509418A (en) * 2019-08-06 2019-11-29 深圳市胜德建筑科技有限公司 Frame drawer type concrete prefabricated element production system
CN110524694A (en) * 2019-08-06 2019-12-03 深圳市胜德建筑科技有限公司 Concrete prefabricated element production system with movable supporting
CN112025949A (en) * 2020-08-07 2020-12-04 李金岩 Concrete quick drying equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110509418A (en) * 2019-08-06 2019-11-29 深圳市胜德建筑科技有限公司 Frame drawer type concrete prefabricated element production system
CN110524694A (en) * 2019-08-06 2019-12-03 深圳市胜德建筑科技有限公司 Concrete prefabricated element production system with movable supporting
CN112025949A (en) * 2020-08-07 2020-12-04 李金岩 Concrete quick drying equipment

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