CN219583138U - Upright rod type multilayer prefabricated multi-rib plate manufacturing device - Google Patents

Abstract

The utility model provides a prefabricated many floor manufacturing installation of pole setting formula multilayer, includes maintenance container, many floor mould, pole setting formula outer frame, maintenance container includes frame formula structure spare, roller assembly, heat preservation subassembly, frame formula structure spare comprises two at least pin door-type rigid frame, pole setting, back timber, floorpan, many floor mould includes panel, curb girder, end beam, many floor mould is in slide on roller assembly and the outer roller assembly. The vertical rod type multilayer prefabricated multi-rib plate manufacturing device provided by the utility model adopts three-dimensional line production, has high work efficiency, small occupied area and convenient assembly and disassembly, can be prefabricated on a construction site and a space surrounding the construction site, has strong adaptability, is prefabricated on the construction site, and greatly saves transportation cost.

Description

Upright rod type multilayer prefabricated multi-rib plate manufacturing device

Technical Field

The utility model relates to the field of building construction, in particular to a device for manufacturing upright rod type multilayer prefabricated multi-rib plates.

Background

The prefabricated coincide multi-ribbed plate carries out plane flow production with the mould of taking the recess generally, and area is big, manufacturing efficiency is low, if prefabricated multi-ribbed plate is manufactured at the fixed assembly line of mill, then has the problem that component transportation cost is high, and the mill maintenance generally adopts concentrated curing kiln to maintain, and the structure is complicated, and comprehensive cost is high. The applicant carries out prefabricated multi-rib plate manufacturing by transporting the mould to a construction site, and although the problem of component transportation is solved, the productivity of producing the prefabricated laminated slab by adopting plane flow production cannot meet the construction progress requirement of the construction site due to the limited construction site. A vertical rod type multilayer prefabricated multi-rib plate manufacturing device which has the advantages of three-dimensional line production and small occupied area and can be flexibly produced in open-air factories and construction sites is not reported.

Disclosure of Invention

The utility model aims to solve the technical problems of overcoming the defects of the prior art and providing a vertical rod type multi-layer prefabricated multi-rib plate manufacturing device.

The utility model provides a device for manufacturing upright rod type multilayer prefabricated multi-rib plates, which comprises a maintenance container, a multi-rib plate die and an upright rod type outer frame, wherein the maintenance container comprises a frame structure, a roller assembly and a heat preservation assembly, the frame structure comprises at least two door type rigid frames, upright rods, top beams and bottom beams, the door type rigid frames comprise rigid frame beams, rigid frame columns and rigid frame nodes, the bottom beams and the top beams are welded between the door type rigid frames, the upright rods are welded between the top beams and the bottom beams, the roller assembly is uniformly arranged at the inner sides of the rigid frame columns and the upright rods at certain intervals, the heat preservation assembly covers the outer sides of the frame structure, the multi-rib plate die comprises a panel, side beams and end beams, the panel comprises a plurality of longitudinal through long grooves arranged along the length direction and at least one transverse groove arranged along the width direction, the bottom of the panel is provided with at least one stiffening rib beam parallel to the transverse grooves, the side beams are parallel to the longitudinal through long grooves and are arranged on two sides of the panel, two ends of each stiffening rib beam are vertically connected with the side beams, the end beams are parallel to the transverse grooves, the upper ends of the end beams are welded at the end parts of the panel, two ends of each end beam are vertically welded at the end parts of the side beams, the multi-rib plate die is placed on the roller assembly of the curing container, the upright frame comprises a plurality of outer uprights, an outer top beam, an outer bottom beam and an outer roller assembly, two ends of each outer upright are welded between the outer top beam and the outer bottom beam, the outer roller assemblies are installed on the outer uprights at intervals of a certain height, the heights of each layer of the outer roller assembly and each layer of the roller assembly of the curing container are matched, the outer top beam and the outer bottom beam end are hinged with the maintenance container through a connecting support, and the multi-rib plate die slides on the roller assembly and the outer roller assembly.

The utility model provides a device for manufacturing upright type multilayer prefabricated multi-rib plates, which has the following technical characteristics that

The frame type rigid frame comprises a frame type structural member and is characterized in that horizontal supporting rods are arranged between vertical rods of the frame type structural member, supporting columns are arranged in rigid frame beams of at least one portal rigid frame in a span mode, and diagonal rods are connected between the supporting columns and diagonal corners of the rigid frame columns.

The straight line formed by connecting the roller assemblies at the same layer and the outer roller assemblies forms a certain included angle with the horizontal plane.

An adjustable base is arranged on the lower side of the maintenance container.

The pole setting type outer frame is provided with a cat ladder.

The upright outer frame is provided with an inclined stay bar which is arranged in the middle part

And a plurality of beams are welded between the door-type rigid frames of the maintenance container.

And a steam curing device is arranged in the curing container.

The heat preservation assembly comprises a heat preservation door curtain and a heat preservation plate, and the heat preservation door curtain can be opened horizontally or up and down.

Compared with the prior art, the device for manufacturing the upright type multilayer prefabricated multi-rib plate has the following advantages:

1. the three-dimensional flow operation is adopted, so that the work efficiency is high and the occupied area is small;

2. the assembly and disassembly are convenient, the assembly and disassembly can be preformed on the construction site and the space around the construction site, and the adaptability is strong;

3. the construction site is prefabricated, so that the transportation cost is greatly saved;

drawings

FIG. 1 is a schematic view of a device for manufacturing a vertical rod type multi-layer prefabricated multi-rib plate according to the present utility model.

FIG. 2 is a view showing the construction of the curing container according to the present utility model.

Fig. 3 is a view showing the constitution of the frame type container of the present utility model.

Fig. 4 is a diagram showing the composition of the multi-ribbed plate mold of the utility model.

FIG. 5 is a diagram of another angular multi-ribbed plate mold assembly in accordance with the present utility model.

FIG. 6 is a view showing the composition of the outer frame of the present utility model.

Detailed Description

In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. The drawings illustrate preferred embodiments of the utility model. This utility model may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Referring to fig. 1 to 6, in an embodiment of a pole-setting type multi-layer prefabricated multi-rib manufacturing apparatus provided by the utility model, the apparatus comprises a maintenance container 1, a multi-rib mold 2 and a pole-setting type outer frame 3, wherein the maintenance container comprises a frame-type structural member 11, a roller assembly 12 and a heat insulation assembly 13, the frame-type structural member 11 is composed of at least two door-type rigid frames 111, a pole setting 112, a top beam 113 and a bottom beam 114, the door-type rigid frames 111 comprise rigid frame beams 115, rigid frame columns 116 and rigid frame nodes 117, the bottom beam 114 and the top beam 113 are welded between the door-type rigid frames 111, the pole setting 112 is welded between the top beam 113 and the bottom beam 114, the roller assembly 12 is uniformly arranged at intervals inside the rigid frame columns 116 and the pole setting 112, the heat insulation assembly 13 is covered along the outer side of the frame-type structural member 11, the multi-ribbed plate die 2 comprises a panel 21, side beams 22 and end beams 23, wherein the panel 21 comprises a plurality of longitudinal through long grooves 212 arranged along the length direction and at least one transverse groove 213 arranged along the width direction, at least one stiffening rib beam 214 parallel to the transverse grooves 213 is arranged at the bottom of the panel 21, the side beams 22 are parallel to the longitudinal through long grooves 212 and are arranged at two sides of the panel 21, two ends of the stiffening rib 214 beam are vertically connected with the side beams 22, the end beams 23 are parallel to the transverse grooves 213, the upper ends of the end beams 23 are welded at the ends of the panel 21, two ends of the end beams 23 are vertically welded at the ends of the side beams 22, the multi-ribbed plate die 2 is placed on the roller assembly 12 of the curing container 1, the upright frame 3 comprises a plurality of outer uprights 31, an outer top beam 32, an outer bottom beam 33 and an outer roller assembly 34, the two ends of the outer vertical rod 31 are welded between the outer top beam 32 and the outer bottom beam 33, the outer roller assemblies 34 are installed on the outer vertical rod 31 at intervals of a certain height, the heights of each layer of roller assemblies 34 of the outer roller assemblies 34 and the height of each layer of roller assemblies 12 of the maintenance container 1 are matched, the ends of the outer top beam 32 and the ends of the outer bottom beam 33 are hinged with the maintenance container 1 through connecting supports, and the multi-rib plate die 2 slides on the roller assemblies 12 and the outer roller assemblies 34. The floor area is greatly reduced, and the construction efficiency and the maintenance efficiency are improved by adopting a drawer type operation mode.

Referring to fig. 1 to 6, in an embodiment of the apparatus for manufacturing a plurality of prefabricated ribs in a vertical column type, a horizontal support bar 120 is disposed between the vertical columns of the frame structure 11, at least one rigid frame beam 115 of the portal frame 111 is provided with a support column 121 in a span, and diagonal tension bars 122 are connected between the support column 121 and the diagonal of the rigid frame column 116. The lateral rigidity of the frame is increased, and the stability in the transportation process and the use process is ensured.

Referring to fig. 1 to 6, in an embodiment of the apparatus for manufacturing a vertical type multi-layer prefabricated multi-rib plate according to the present utility model, a straight line formed by connecting the roller assembly 12 and the outer roller assembly 34 at the same layer forms an angle with a horizontal plane. The included angle is beneficial to the multi-rib plate die 2 to slide downwards without power, and is beneficial to improving the operation efficiency.

Referring to fig. 1 to 3, in an embodiment of the apparatus for manufacturing a vertical type multi-layer prefabricated multi-rib according to the present utility model, an adjustable base 119 is provided at the lower side of the maintenance container 1. If the working condition of the construction site is relatively poor, the ground is uneven, and the adjustable base can adapt to the environment with relatively poor working condition of the ground.

Referring to fig. 1, in an embodiment of the present utility model, which is a vertical type multi-layer prefabricated multi-rib manufacturing apparatus, the vertical type outer frame 3 is provided with a ladder 4. In the production process, workers can conveniently climb up the container to support the formwork, pour concrete, disassemble the formwork and the like.

Referring to fig. 1 to 6, in an embodiment of a vertical type multi-layered prefabricated multi-rib manufacturing apparatus according to the present utility model, the vertical type outer frame 3 is provided with diagonal braces 36, and the diagonal braces 36 are disposed at the middle. The maintenance container 1 is internally provided with a steam maintenance device 5.

Referring to fig. 1 to 6, in an embodiment of a pole-type multi-layer prefabricated multi-rib manufacturing apparatus according to the present utility model, a plurality of beams 118 are welded between the door-type rigid frames 111 of the curing container 1.

Referring to fig. 1 to 2, in an embodiment of the vertical rod type multi-layer prefabricated multi-rib manufacturing apparatus according to the present utility model, the heat insulation assembly 13 includes a heat insulation door curtain 131 and a heat insulation plate 132, and the heat insulation door curtain 131 can be opened horizontally or up and down. The prefabricated multi-rib plates in the whole container can be maintained in a concentrated mode, and the turnover efficiency of the die is improved.

In the present utility model, all "certain height, certain inclination" means a length necessary for satisfying design requirements, that is, a length necessary for adapting to connection and strength requirements, which is clear to a person skilled in the art, and is set as required.

Claims (9)

1. A pole setting type multilayer prefabricated multi-rib plate manufacturing device comprises a maintenance container, a multi-rib plate die and a pole setting type outer frame, and is characterized in that

The maintenance container comprises a frame type structural member, a roller assembly and a heat preservation assembly, wherein the frame type structural member consists of at least two portal rigid frames, upright posts, top beams and bottom beams, the portal rigid frames comprise rigid frame beams, rigid frame columns and rigid frame nodes, the bottom beams and the top beams are welded between the portal rigid frames, the upright posts are welded between the top beams and the bottom beams, the roller assembly is uniformly arranged at the inner sides of the rigid frame columns and the upright posts at intervals of a certain height, the heat preservation assembly covers the outer sides of the frame type structural member,

the multi-rib plate mould comprises a panel, a side beam and an end beam, wherein the panel comprises a plurality of longitudinal through long grooves arranged along the length direction and at least one transverse groove arranged along the width direction, the bottom of the panel is provided with at least one stiffening rib beam parallel to the transverse grooves, the side beam is parallel to the longitudinal through long grooves and is arranged on two sides of the panel, two ends of the stiffening rib beam are vertically connected with the side beam, the end beam is parallel to the transverse grooves, the upper end of the end beam is welded and connected with the end part of the panel, two ends of the end beam are vertically welded and connected with the end part of the side beam, the multi-rib plate mould is placed on the roller component of the maintenance container,

the pole setting type outer frame comprises a plurality of outer pole setting, an outer top beam, an outer bottom beam and an outer roller assembly, two ends of the outer pole setting are welded and connected between the outer top beam and the outer bottom beam, the outer roller assembly is installed on the outer pole setting at a certain height at intervals, the outer roller assembly is matched with each layer of height of the roller assembly of the maintenance container, the outer top beam and the outer bottom beam are hinged and connected with the maintenance container through a connecting support, and the multi-rib plate die slides on the roller assembly and the outer roller assembly.

2. The device for manufacturing the upright type multi-layer prefabricated multi-rib plates according to claim 1, wherein horizontal supporting rods are arranged between upright rods of the frame structural member, supporting columns are arranged in the rigid frame beam span of at least one portal rigid frame, and diagonal pull rods are connected between diagonal angles of the supporting columns and the rigid frame columns.

3. The apparatus of claim 1, wherein the straight line connecting the roller assemblies and the outer roller assemblies in the same layer is at an angle to the horizontal plane.

4. The device for manufacturing the upright type multi-layer prefabricated multi-rib plates according to claim 1, wherein an adjustable base is arranged on the lower side of the maintenance container.

5. The device for manufacturing the upright type multi-layer prefabricated multi-rib plates according to claim 1, wherein the upright type outer frame is provided with a cat ladder.

6. The apparatus for manufacturing a plurality of prefabricated ribs of the upright type according to claim 1, wherein the upright type outer frame is provided with diagonal braces disposed in the middle.

7. The device for manufacturing the upright type multi-layer prefabricated multi-rib plates according to claim 1, wherein a plurality of beams are welded between the door-type rigid frames.

8. A device for manufacturing a plurality of prefabricated ribs in a vertical type and a plurality of layers according to claim 1, wherein a steam curing device is arranged inside the curing container.

9. The device for manufacturing the upright type multi-layer prefabricated multi-rib plates according to claim 1, wherein the heat insulation assembly comprises a heat insulation door curtain and a heat insulation plate, and the heat insulation door curtain can be horizontally opened or vertically opened.