CN210761540U - Sterilization production line for large-capacity infusion bag - Google Patents
Sterilization production line for large-capacity infusion bag Download PDFInfo
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- CN210761540U CN210761540U CN201921240062.4U CN201921240062U CN210761540U CN 210761540 U CN210761540 U CN 210761540U CN 201921240062 U CN201921240062 U CN 201921240062U CN 210761540 U CN210761540 U CN 210761540U
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Abstract
The utility model discloses a large capacity infusion bag sterilization production line, including automatic track, the reason bagging apparatus, automatic tray filler, first 90 auto steering machines, the sterilization jar, second 90 auto steering machines, first automatic tray filler and automatic tray filler, the reason bagging apparatus, automatic tray filler, first 90 auto steering machines, sterilization jar, second 90 auto steering machines, first automatic tray filler and automatic tray filler connect gradually through automatic track, automatic track encloses synthetic rectangle shape through first 90 auto steering machines and second 90 auto steering machines. The utility model discloses a large capacity infusion bag sterilization production line adopts the automatic sabot system of robot to realize the automatic sabot of soft bag, and whole process location is accurate, the sabot is rapid, stability is high, the producers in the workshop that has significantly reduced have also reduced workman's intensity of labour simultaneously. The first 90-degree automatic steering machine and the second 90-degree automatic steering machine rotate fully automatically.
Description
Technical Field
The utility model relates to a medical treatment pharmaceutical equipment technical field, in particular to large capacity infusion bag sterilization production line.
Background
At present, the sterilization process of the production process of the multilayer co-extrusion large-capacity infusion bag is generally bag sorting, bag loading, water bath sterilization, automatic tray unloading and lamp inspection. The automation degree of the existing sterilization process is low, the automatic conveying of the sterilization tray can be realized only through an automatic rail, in a sterilization workshop, the loading of soft bags, the conveying of a sterilization vehicle, the unloading of the sterilized soft bags, the detection of bag leakage after unloading and the like are all carried out by manpower, the manual operation is time-consuming and labor-consuming, the efficiency is low, and the cost is high.
However, the problems are found in the actual use process that 1, when a sterilization tray is transported at a 90-degree corner, manual operation is needed, then a sterilization trolley is transported by a small trolley, labor intensity is high, manpower and material resources are consumed, 2, the automatic tray loading device is of a telescopic stepping type, and the defects that ① cannot guarantee accurate positioning of the infusion bag in the sterilization tray, speed is low, stability is poor, ② bags are generally required to be manually arranged, the infusion bag can be placed in order, and the bag openings are oriented uniformly, so that cost is not saved, and labor intensity of workers is not reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a high-capacity infusion bag sterilization production line with high degree of automation, with low costs, efficient can solve one of above-mentioned problem at least.
In order to achieve the above object, according to one aspect of the present invention, there is provided a sterilization production line for large-capacity infusion bags, comprising an automatic rail, a bag arranging device, an automatic tray loader, a first automatic tray stacking machine, a first 90 ° automatic steering machine, a sterilization tank, a second 90 ° automatic steering machine, a first automatic tray dismounting machine and an automatic tray dismounting machine, wherein the bag arranging device, the automatic tray loader, the first automatic tray stacking machine, the first 90 ° automatic steering machine, the sterilization tank, the second 90 ° automatic steering machine, the first automatic tray dismounting machine and the automatic tray dismounting machine are sequentially connected through the automatic rail, and the automatic rail is enclosed into a rectangular shape by the first 90 ° automatic steering machine and the second 90 ° automatic steering machine;
the bag arranging device is connected with the input line of the filled infusion bag and is used for arranging the infusion bag;
the automatic tray filler is used for filling the infusion bags conveyed by the bag arranging device into an empty sterilization tray;
the first automatic disc stacking machine is used for stacking the sterilization discs filled by the automatic disc filling machine into a sterilization vehicle, and the sterilization vehicle after being stacked is rotated by 90 degrees through a first 90-degree automatic steering machine and then is conveyed to a sterilization tank through an automatic rail;
the sterilized vehicle sterilized from the sterilization tank is rotated by 90 degrees through the second 90-degree automatic steering machine and then is conveyed to the first automatic tray detaching machine through the automatic track;
the first automatic tray disassembling machine is used for disassembling the sterilization tray from the sterilization vehicle to a tray disassembling station;
the automatic tray unloading machine is used for unloading the infusion bag in the sterilization tray positioned on the tray unloading station; pushing the sterilized tray after tray unloading out of the tray unloading station to an automatic rail, and conveying the sterilized tray to a tray loading station of an automatic tray loading machine under the transmission of the automatic rail;
the automatic tray loader realizes automatic tray loading through a robot automatic tray loading system.
Therefore, the utility model discloses a large capacity infusion bag sterilization production line adopts the automatic sabot system of robot to realize the automatic sabot of soft bag, and whole process location is accurate, the sabot is rapid, stability is high, the producers in the workshop that has significantly reduced, has also reduced workman's intensity of labour simultaneously.
Meanwhile, the first 90-degree automatic steering machine and the second 90-degree automatic steering machine rotate in a full-automatic mode, automatic transportation of the sterilization vehicle can be achieved through cooperation of the first 90-degree automatic steering machine and the second 90-degree automatic steering machine and the automatic track, manual operation is not needed in the whole transportation process, and production efficiency is high; and the setting of first 90 automatic steering machine and the 90 automatic steering machine of second makes whole automatic track connect for the rectangle, has reduced the occupation space of orbit and equipment greatly for the workshop is neater and more pleasing to the eye, helps realizing sterilizing equipment's cycle work simultaneously.
In some embodiments, the automatic tray loading system of robot includes support, series connection robot subassembly and controlling means, the series connection robot subassembly is installed on the support, be equipped with the vision sensor on the series connection robot subassembly, be equipped with sterilization tray step conveyor on the automatic track, sterilization tray step conveyor passes the support and is located the below of series connection robot subassembly, be equipped with infusion bag feeding belt conveyor between series connection robot subassembly and the sterilization tray step conveyor, be equipped with the encoder on the infusion bag feeding belt conveyor, be equipped with on the support and trade a clearance buffer memory subassembly, controlling means is connected to series connection robot subassembly, sterilization tray step conveyor and infusion bag feeding belt conveyor's control end respectively, encoder and vision sensor are connected to controlling means's communication port. From this, infusion bag need guarantee suitable and even interval when the transportation, the encoder gives controlling means with the conveying speed real-time transmission of belt, the sample of shooing is taken to the soft bag that belt conveyor carried to vision sensor, position and oral siphon direction of the soft bag of visual analysis, the conveyer belt functioning speed that cooperation belt conveyor encoder gathered simultaneously, transmit to control system in real time, reach functioning speed and orbit after the control system contrast, make series connection robot subassembly can be accurate snatch infusion bag, it takes high frequency solenoid valve control vacuum generator to produce the vacuum to snatch the mode, then the mode of the special sucking disc sucking the soft bag body. Grab the adjustment of accomplishing soft bag direction simultaneously of sabot process, guarantee that soft bag direction is the same with the procedure setting, make the robot just adjust infusion bag's direction to same direction when snatching infusion bag, artificial intervention has been avoided, the series connection robot subassembly is equipped with the robot of two series connections, make two robots sabot simultaneously, the dress has been one row of back, the step-by-step fixed distance of sterilization tray will be carried to the step-by-step conveyer opportunity of sterilization tray, make the robot continue to load next row of infusion bag in same sabot position, great improvement the sabot speed, make whole sabot in-process need not artifical the access, the personnel selection cost has been saved.
In some embodiments, a slide rail is arranged on the sterilization tray stepping conveyor, a jacking cylinder is arranged on the slide rail, a tray is arranged on the jacking cylinder, a transverse cylinder parallel to the slide rail is arranged on the sterilization tray stepping conveyor, the movable end of the transverse cylinder is connected to the jacking cylinder, and the signal ends of the jacking cylinder and the transverse cylinder are connected to the communication port of the control device. From this, current sterilization tray is when the sabot, the empty sterilization tray of back can be lifted by the jacking cylinder, and by horizontal cylinder horizontal migration to sterilization tray step conveyor initiating position top, the sterilization tray of the preceding replacement has been prepared for, after the sabot of the preceding sterilization tray was accomplished, the back is seen off by the chain of sterilization tray step conveyor, the empty sterilization tray of back is fallen by the jacking cylinder, put on the running roller after and carry to sabot work position continuation sabot by sterilization tray step conveyor, so circulation, make the sabot process intermittent type can not appear, great improvement the sabot efficiency.
In some embodiments, the sterilization tray stepping conveyor is provided with a limiting device and a shifting block. Therefore, the limiting device can comprise a limiting block, a travel switch and other parts. The stopper is guaranteed to stop after the sterilization dish reachs jacking cylinder top, can set up the equipment of sending signals such as travel switch on the stopper, makes sterilization dish contact the stopper after, and controlling means can receive the signal and stop the running roller, avoids the running roller constantly to operate, leads to the waste of electric energy, and the shifting block can be guaranteed that sterilization dish is pushed away to the sabot station smoothly.
In some embodiments, the tandem robot assembly includes two tandem robot arms, and the robot arms are provided with vacuum gripping and placing assemblies. Therefore, the robot arm can quickly and accurately load the disc.
In some embodiments, the first 90 ° automatic steering device includes a base, a gear steering system, a 90 ° steering motor, a linear driving system, and a linear driving motor, the gear steering system and the 90 ° steering motor are mounted on the base, the gear steering system is connected to the 90 ° steering motor, a supporting seat is disposed on the top of the gear steering system, the linear driving system and the linear driving motor are mounted on the supporting seat, and the linear driving system is connected to the linear driving motor. Therefore, the utility model discloses a first 90 automatic steering machine's theory of operation does: when the automatic track type sterilization vehicle is used, the sterilization vehicle is conveyed to the position above the linear driving system by the automatic track, the linear driving system conveys the sterilization vehicle to the proper position and stops running, and the sterilization vehicle is fixed at the position. When the sterilization vehicle on the linear driving system is in place, the 90-degree steering motor drives the gear steering system to rotate 90 degrees, the gear steering system simultaneously drives the supporting seat, the linear driving system arranged on the supporting seat and the sterilization vehicle above the linear driving system to rotate 90 degrees together and reach a required position, the linear driving motor of the linear driving system starts to operate after the sterilization vehicle reaches the required position, and the linear driving system outputs the sterilization vehicle to enter the next station.
First 90 automatic steering machines can fix the sterilization car of carrying on linear driving system through setting up gear steering system and linear driving system, turns to and exports whole rotation process with the sterilization car 90 afterwards and need not artifical manually operation, and convenient to use has improved production efficiency.
In some embodiments, the automatic tray unloading machine comprises a rotary cage, a sterilization tray conveying mechanism, a soft bag conveying mechanism, a lifting mechanism and a drying device, wherein the sterilization tray conveying mechanism, the soft bag conveying mechanism, the lifting mechanism and the drying device are all arranged in the rotary cage, two ends of the soft bag conveying mechanism are fixedly connected with the inner wall of the rotary cage, the sterilization tray conveying mechanism is arranged on the upper side and the lower side of the soft bag conveying mechanism, one end of the lifting mechanism is fixedly connected with the inner wall of the rotary cage, the other end of the lifting mechanism is connected with the sterilization tray conveying mechanism, and the drying device is arranged in the middle of the rotary. From this, be equipped with the drying device who is used for drying the soft bag in the rotating cage, can dry infusion bag when unloading the dish for infusion bag after unloading the dish keeps dry, the processing of convenient next process, drying device and rotating cage structure as an organic whole, simple structure, small, save space, improved the practicality greatly, the cost is reduced simultaneously.
In some embodiments, the bulk infusion bag sterilization line further comprises a second automatic tray stacking machine and a second automatic tray detaching machine;
the second automatic disc stacking machine is arranged behind the automatic disc unloading machine and used for stacking the empty sterilization discs after bag unloading into a sterilization vehicle, and the stacked sterilization vehicle is conveyed to the second automatic disc unloading machine through an automatic rail;
the second automatic tray disassembling machine is arranged in front of the automatic tray loading machine and used for disassembling the empty sterilization trays from the sterilization vehicle and conveying the empty sterilization trays to tray loading stations of the automatic tray loading machine one by one.
From this, set up the automatic dish machine that folds of second and the automatic dish machine of tearing open of second between automatic dish machine of unloading and automatic dish machine, can fold the dish machine automatically at the second and the automatic dish machine of tearing open of second forms 3 ~ 4 empty sterilization cars for subsequent use, can realize the buffer memory function of the empty sterilization car that piles up, and then guarantee going on in succession of production line.
The utility model has the advantages that:
the utility model discloses a large capacity infusion bag sterilization production line comprises the reason bagging apparatus, automatic tray filler, first automatic tray folding machine, first 90 automatic steering gear, sterilization jar, second 90 automatic steering gear, first automatic tray removing machine and the automatic tray removing machine that connect gradually and all can automatic independent operation through automatic track, can realize the automatic going on of processes such as tray filling, tray folding, transportation, sterilization, tray removing and tray removing of soft bag, reduced the producers in the workshop, the cost is reduced, also reduced workman's intensity of labour, greatly improved production efficiency;
the automatic tray loading of the soft bags is realized by adopting the automatic tray loading system of the robot, the whole process is accurate in positioning, rapid in tray loading and high in stability, the number of production personnel in a workshop is greatly reduced, and the labor intensity of workers is also reduced;
the first 90-degree automatic steering machine and the second 90-degree automatic steering machine rotate in a full-automatic mode, automatic transportation of the sterilization vehicle can be achieved through cooperation of the first 90-degree automatic steering machine and the second 90-degree automatic steering machine and the automatic rails, manual operation is not needed in the whole transportation process, and production efficiency is high;
first 90 automatic steering machine and 90 automatic steering machine's of second setting make whole automatic track connect for the rectangle, have reduced the occupation space of orbit and equipment greatly for the workshop is neater more pleasing to the eye, helps realizing sterilizing equipment's cycle work simultaneously. Therefore, the utility model discloses a large capacity infusion bag sterilization production line has degree of automation height, with low costs, efficient, can a great deal of advantages such as circulation.
Drawings
Fig. 1 is a schematic structural view of a sterilization production line for large-capacity infusion bags according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a first 90-degree automatic steering machine of the large-capacity infusion bag sterilization production line shown in fig. 1;
fig. 3 is a schematic front view of an automatic tray filler of the large-capacity infusion bag sterilization production line shown in fig. 1;
FIG. 4 is a schematic side view of the automatic disc loader shown in FIG. 3;
fig. 5 is a schematic position diagram (one) of the tray loading process of the automatic tray loader of the present invention;
fig. 6 is a schematic position diagram (two) of the tray loading process of the automatic tray loader of the present invention;
fig. 7 is a schematic position diagram (three) of the tray loading process of the automatic tray loader of the present invention;
fig. 8 is a schematic view of an automatic tray unloader of the large-capacity infusion bag sterilization production line shown in fig. 1;
fig. 9 is a side view of the automatic disk unloader of fig. 8.
Reference numerals in FIGS. 1 to 9: 1-automatic track; 2-arranging the bag device; 3-automatic tray loader; 4-a first automatic disc stacking machine; 5-sterilizing the tank; 6-a first automatic tray detaching machine; 7-automatic disk unloading machine; 8-a first 90 ° auto-steering machine; 9-a second 90 ° auto-steering machine; 10-a sterilization tray; 11-a second automatic disc stacking machine; 12-a second automatic tray removing machine; 13-a discharge conveyor belt; 20-an infusion bag; 31-a scaffold; 32-series robotic assembly; 33-a sterilization tray stepping conveyor; 34-feeding and conveying belt conveyor of infusion bag; 35-an encoder; 36-a disc swap space cache component; 37-jacking cylinder; 38-transverse cylinder; 71-rotating a cage; 72-a sterilization tray conveying mechanism; 73-soft bag conveying mechanism; 74-a lifting mechanism; 75-a drying device; 81-base; 82-gear steering system; a 83-90 degree steering motor; 84-a support base; 85-linear drive system; 86-linear drive motor; 751-an air outlet; 752-housing.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1 to 9 schematically show a large-capacity infusion bag sterilization production line according to an embodiment of the present invention.
As shown in fig. 1-9, the sterilization production line for large-capacity infusion bags comprises an automatic track 1, a bag arranging device 2, an automatic tray filling machine 3, a first automatic tray stacking machine 4, a first 90-degree automatic steering machine 8, a sterilization tank 5, a second 90-degree automatic steering machine 9, a first automatic tray detaching machine 6 and an automatic tray detaching machine 7. The bag arranging device 2, the automatic tray filling machine 3, the first automatic tray stacking machine 4, the first 90-degree automatic steering machine 8, the sterilizing tank 5, the second 90-degree automatic steering machine 9, the first automatic tray disassembling machine 6 and the automatic tray disassembling machine 7 are sequentially connected through the automatic rail 1. The automatic rail 1 is enclosed into a rectangular shape by a first 90 ° automatic steering machine 8 and a second 90 ° automatic steering machine 9.
The bag arranging device 2 is connected with the input line of the filled infusion bag and is used for arranging the infusion bag 20;
the automatic tray filling machine 3 is used for filling the infusion bags 20 conveyed by the bag arranging device 2 into the empty sterilization tray 10;
the first automatic disc stacking machine 4 is used for stacking the sterilization discs 10 filled by the automatic disc loading machine 3 into a sterilization vehicle, and the stacked sterilization vehicle is rotated by 90 degrees through a first 90-degree automatic steering machine 8 and then is conveyed to the sterilization tank 5 through the automatic track 1;
the sterilized vehicle sterilized from the sterilizing tank 5 is rotated by 90 degrees by the second 90-degree automatic steering machine 9 and then is conveyed to the first automatic tray detaching machine 6 by the automatic track 1;
the first automatic tray disassembling machine 6 is used for disassembling the sterilization tray 10 from the sterilization vehicle to a tray disassembling station;
the automatic tray unloading machine 7 is used for unloading the infusion bags 20 in the sterilization tray 10 positioned on the tray unloading station; pushing the sterilized tray 10 after tray unloading out of the tray unloading station to the automatic rail 1, and conveying the sterilized tray 10 to the tray loading station of the automatic tray loading machine 3 under the transmission of the automatic rail 1;
the automatic tray loader 3 realizes automatic tray loading through a robot automatic tray loading system.
The bag arranging device 2, the automatic tray filling machine 3, the first automatic tray stacking machine 4, the first 90-degree automatic steering machine 8, the sterilizing tank 5, the second 90-degree automatic steering machine 9, the first automatic tray disassembling machine 6 and the automatic tray disassembling machine 7 are fixedly placed on the ground of a sterilizing production workshop.
The automatic track 1, the first automatic disc stacking machine 4, the sterilization tank 5, the first automatic disc disassembling machine 6 and the automatic disc disassembling machine 7 are all commercially available products and equipment. The sterilization tank 5 of the present embodiment is a water bath type sterilization tank 5. The automatic track 1, the first automatic disc stacking machine 4, the first automatic disc disassembling machine 6 and the automatic disc disassembling machine 7 all comprise a control system and a pneumatic system. The control system is composed of a computer controller, a PLC electric cabinet, a sensor and the like, and the pneumatic system is composed of a motor, a cylinder and the like. The control system and the pneumatic system are connected and matched with each other, so that automatic control of each sterilizing device is realized.
As shown in fig. 1 and 2, the first 90 ° automatic steering machine 8 of the present embodiment includes a base 81, a gear steering system 82, a 90 ° steering motor 83, a linear drive system 85, and a linear drive motor 86. The gear steering system 82 and the 90-degree steering motor 83 are mounted on the base 81, and the gear steering system 82 is connected with the 90-degree steering motor 83. The top of the gear steering system 82 is provided with a support 84, a linear driving system 85 and a linear driving motor 86 are mounted on the support 84, and the linear driving system 85 is connected with the linear driving motor 86.
The utility model discloses a first 90 automatic steering machine 8's theory of operation does: the sterilization vehicle which is automatically stacked by the first automatic disc stacking machine 4 is conveyed to the upper part of the linear driving system 85 by the automatic track 1, the linear driving system 85 conveys the sterilization vehicle to the right position and stops running, and the sterilization vehicle is fixed at the position. When the sterilization vehicle on the linear driving system 85 is in place, the 90-degree steering motor 83 drives the gear steering system 82 to rotate 90 degrees, the gear steering system 82 simultaneously drives the supporting seat 84, the linear driving system 85 arranged on the supporting seat 84 and the sterilization vehicle above the linear driving system 85 to rotate together for 90 degrees and reach a required position, the linear driving motor 86 of the linear driving system 85 starts to operate after the sterilization vehicle reaches the required position, and the linear driving system 85 outputs the sterilization vehicle to enter the next station. The outputted sterilization vehicle is conveyed to a sterilization tank 5 through an automatic rail 1.
The second 90 ° automatic steering machine 9 of the present embodiment has the same configuration as the first 90 ° automatic steering machine 8. The working principle of the second 90 ° automatic steering gear 9 is: the sterilized vehicle after being sterilized by the sterilizing tank 5 is conveyed to the upper part of the linear driving system 85 of the second 90-degree automatic steering machine 9 by the automatic track 1, the linear driving system 85 conveys the sterilized vehicle to the right position and stops running, and the sterilized vehicle is fixed at the position. When the sterilization vehicle on the linear driving system 85 is in place, the 90-degree steering motor 83 drives the gear steering system 82 to rotate 90 degrees, the gear steering system 82 simultaneously drives the supporting seat 84, the linear driving system 85 installed on the supporting seat 84 and the sterilization vehicle above the linear driving system 85 to rotate together for 90 degrees and reach a required position, the linear driving motor 86 of the linear driving system 85 starts to operate after the position is reached, the linear driving system 85 outputs the sterilization vehicle, and the output sterilization vehicle is conveyed to the first automatic disc dismounting machine 6 through the automatic rail 1.
As shown in fig. 1, the large-volume infusion bag sterilization production line further includes a second automatic tray stacking machine 11 and a second automatic tray detaching machine 12. The second automatic disc stacking machine 11 has the same structure and function as the first automatic disc stacking machine 4; the second automatic disc dismounting machine 12 has the same structure and function as the first automatic disc dismounting machine 6.
The second automatic disc stacking machine 11 is arranged behind the automatic disc unloading machine 7 and used for stacking empty sterilization discs after bag unloading into a sterilization vehicle, and the stacked sterilization vehicle is conveyed to the second automatic disc disassembling machine 12 through the automatic rail 1.
The second automatic tray dismounting machine 12 is arranged in front of the automatic tray loading machine 3 and used for dismounting empty sterilization trays from the sterilization vehicle and conveying the empty sterilization trays to tray loading stations of the automatic tray loading machine 3 one by one. The second automatic disc stacking machine 11 and the second automatic disc disassembling machine 12 are connected through the automatic track 1.
From this, set up automatic dish machine 11 of folding of second and the automatic dish machine 12 of tearing open of second between automatic dish machine 7 of unloading and automatic dish machine 3, can fold dish machine 11 and the automatic dish machine 12 of tearing open of second in the second automatically and form 3 ~ 4 empty sterilization cars for subsequent use, can realize the buffer memory function of the empty sterilization car that piles up, and then guarantee going on in succession of production line.
As shown in FIGS. 3-7, the utility model discloses an automatic tray filler realizes automatic tray filler through the automatic tray filler system of robot, and this automatic tray filler system of robot includes support 31, series connection robot assembly 32 and controlling means. The bracket 31 is provided with a serial robot assembly 32, and the serial robot assembly 32 is provided with a vision sensor. The robotic automatic tray loading system further comprises a sterilization tray step conveyor 33, the sterilization tray step conveyor 33 also being part of the automated track 1. The sterilization tray stepping conveyor 33 penetrates through the support 31 and is located below the serial robot assembly 32, an infusion bag feeding conveyor belt 34 is arranged between the serial robot assembly 32 and the sterilization tray stepping conveyor 33, an encoder 35 is arranged on the infusion bag feeding conveyor belt 34, and a tray changing gap cache assembly 36 is arranged on the support 31. The control device is respectively connected to the control ends of the serial robot assembly 32, the sterilizing tray stepping conveyor 33 and the infusion bag feeding belt conveyor 34, and the encoder 35 and the visual sensor are connected to the communication port of the control device.
As shown in fig. 5 to 7, a slide rail is arranged on the sterilization tray stepping conveyor 33, a jacking cylinder 37 is arranged on the slide rail, a tray is arranged on the jacking cylinder 37, a transverse cylinder 38 parallel to the slide rail is arranged on the sterilization tray stepping conveyor 33, the movable end of the transverse cylinder 38 is connected to the jacking cylinder 37, and the signal ends of the jacking cylinder 37 and the transverse cylinder 38 are connected to the communication port of the control device.
Be equipped with stop device and shifting block on sterilization tray step conveyor 33, the robot arm subassembly of establishing ties includes the robot arm of two series connections, is equipped with the vacuum on the robot arm and snatchs the subassembly of placing, and the vacuum snatchs the sucking disc of placing the subassembly and can be made for silica gel, and every robot arm includes 8 little sucking discs, and every 4 little sucking discs correspond and snatch an infusion bag.
As shown in fig. 5 to 7, the automatic tray loading method of the robot automatic tray loading system according to the present embodiment includes the steps of:
and S1, the sterilization tray reaches a tray loading station, namely the initial position of the sterilization tray stepping conveyor 33, the control device controls the robot to grab the infusion bag 20 conveyed by the infusion bag feeding belt conveyor 34 through the vacuum grabbing device, and the bag mouths of the infusion bags 20 are adjusted to the same direction and placed in the sterilization tray 10.
And S2, after the robot finishes loading the row of the sterilizing disks, the sterilizing disk stepping conveyor 33 drives the sterilizing disks 10 to step forward once, and the operation is repeated to load the disks row by row.
S3, when the sterilization tray is loaded, the control device controls the sterilization tray stepping conveyor 33 to start, the second sterilization tray 10 is conveyed to the position of the limiting device through rollers, the control device controls the rollers of the sterilization tray stepping conveyor 33 to stop running after the second sterilization tray 10 reaches the position of the limiting device, meanwhile, the control device controls the jacking cylinder 37 to lift up, the second sterilization tray 10 is lifted up, and after the jacking cylinder 37 lifts the second sterilization tray 10 to the highest point, the control device controls the transverse cylinder 38 to work, and the second sterilization tray 10 is conveyed to the position above the starting position of the sterilization tray stepping conveyor 33.
And S4, after the first sterilization tray 10 is loaded, the control device controls the chain of the sterilization tray stepping conveyor 33 to convey the loaded sterilization tray 10 out, the shifting block moves to the initial position quickly, the jacking cylinder 37 is controlled to drop the second sterilization tray 10, the control device controls the sterilization tray stepping conveyor 33 to push the second sterilization tray 10 to the tray loading station through the shifting block to start loading, and the jacking cylinder 37 returns.
And S5, repeating the above processes.
The control device takes a picture of the sample and visual analysis through the video sensor, the position and the pipe orifice direction of the infusion bag 20 fed back are matched with the running speed of the conveyor belt fed back by the encoder, the running speed and the track of the conveyor belt are compared, and the robot is controlled to accurately grab the infusion bag according to the motion track of the infusion bag.
The distance that sterilization dish step conveyor 33 drove sterilization dish 10 and step forward once is the length of a row of infusion bag, make next row of infusion bag can be compact arrange into one row in proper order, current sterilization dish is carried out by sterilization dish step conveyor 33, the back sterilization dish is fallen by jacking cylinder 37 and is sent into during the work position, the infusion bag that the robot sent infusion bag feeding belt conveyor 32 non-intermittent type to is put on trade dish clearance buffer memory subassembly 36, after trade the dish completion, utilize the conveying time clearance of two infusion bags, the infusion bag sabot on the dish clearance buffer memory subassembly 36 will be traded.
The vacuum grabbing and placing component arranged on the robot arm realizes vacuum back flushing by using a vacuum generator and a one-way valve controlled by a high-frequency electromagnetic valve to break vacuum rapidly, so that the vacuum grabbing and placing component loosens the infusion bag.
As shown in fig. 8 to 9, the automatic tray unloader 7 includes a rotary cage 71, a sterilizing tray conveying mechanism 72, a soft bag conveying mechanism 73, a lifting mechanism 74, and a drying device 75. The sterilizing tray conveying mechanism 72, the soft bag conveying mechanism 73, the lifting mechanism 74 and the drying device 75 are all arranged in the rotating cage 71. Two ends of the soft bag conveying mechanism 73 are fixedly connected with the inner wall of the rotary cage 71 through screws and used for outputting the infusion bag 20 after tray unloading. The sterilizing tray conveying mechanism 72 is relatively movably arranged at the upper side and the lower side of the soft bag conveying mechanism 73 and is used for inputting and outputting the sterilizing tray 10. Two lifting mechanisms 74 are provided, one end of each of the two lifting mechanisms 74 is fixedly connected with the inner wall of the rotating cage 71, and the other end is connected with the sterilization tray conveying mechanism 72. Thus, the elevating mechanism 74 can drive the soft bag transfer mechanism 73 to reciprocate in the rotary cage 71. The drying device 75 is disposed in the middle of the rotating cage 71, and the drying device 75 of this embodiment is a cylindrical structure. The middle part of the rotating cage 71 is provided with an opening with the diameter the same as the outer diameter of the drying device 75, the drying device 75 is arranged in the opening, and the outer wall of the drying device 75 is welded with the opening of the rotating cage 71. The drying device 75 includes a housing 752, a blower, a heater, an air outlet 751, and a controller. The blower and the heater are disposed in the case 52, the air outlet 751 is disposed at one end of the case 752, and both the blower and the heater are electrically connected to the controller. The opening of the air outlet 751 is aligned with the lifting mechanism 74 and the air outlet 751 is shaped like a horn. The blower is disposed at the other end of the drying device 75 and outside the rotating cage 71. The heater is arranged between the blower and the air outlet 751, and the drying controller is arranged outside the rotating cage 71 in a place which is convenient for workers to control in a production workshop. The drying controller of the embodiment is internally provided with a plurality of solid relays, and the surface of the drying controller is provided with a plurality of control buttons. The blower and the heater are electrically connected with the drying controller through a solid-state relay. The drying controller can set the heating time and power of the drying device 75, so as to control the drying process of the drying device 75, and the operation and the control are convenient.
The number of the drying devices 75 is two in this embodiment, and the two drying devices 75 are disposed opposite to each other. From this, two drying device 75 locate the middle part of rotating cage 71 relatively, can be so that the scope maximize that drying device 75 air outlet covered, improve drying efficiency. The drying device 75 used for drying the infusion bag 20 is arranged in the rotating cage 71 of the automatic tray unloading machine 7, the infusion bag 20 can be dried while the tray is unloaded, the infusion bag 20 after the tray is unloaded keeps dry, the processing of the next procedure is facilitated, the drying device 75 and the rotating cage 71 are of an integrated structure, the structure is simple, the size is small, the space is saved, the practicability is greatly improved, and the cost is reduced.
In addition, the sterilization production line for the large-capacity infusion bag of the embodiment further comprises a discharge conveyer belt 13, and the discharge conveyer belt 13 is arranged at the discharge port of the automatic tray unloading machine 7. The discharging conveyer belt 13 is connected with the soft bag conveying mechanism 73 in a transmission matching way, so that the infusion bag 20 subjected to tray unloading by the automatic tray unloading machine 7 can be conveyed to the next procedure through the discharging conveyer belt 13.
The specific working principle of the automatic disk unloader 7 of the present embodiment is as follows:
the rotating cage 71 is driven by the driving mechanism to rotate and can rotate in a reciprocating manner within the range of 180 degrees, so that the disc unloading of the sterilizing disc 10 is completed. After the drying device 75 is powered on, the air blower blows air into the heater, so that the air uniformly passes through the inner side and the outer side of the heater, heat generated after the heater is powered on is subjected to heat exchange with passing cold air, the air temperature of the air outlet 751 is increased, and hot air blown out from the air outlet 751 can evaporate water on the sterilization tray 10 in the rotating cage 71 and the infusion bag 20 on the sterilization 16. The heating time and power of the heater are set by the drying controller. The sterilization tray 10 conveyed from the previous process enters the rotary cage 71, after the sterilization tray is driven to a proper position, the lifting mechanism 74 moves upwards, the sterilization tray conveying mechanism 72 and the sterilization tray 10 are lifted together, so that the sterilization tray 10 is in contact with the soft bag conveying mechanism 73, then the rotary cage 71 rotates for 180 degrees, so that the sterilization tray 10 enables the infusion bag 20 in the sterilization tray to be reversely buckled on the soft bag conveying mechanism 73, then the lifting mechanism 74 retracts, so that the sterilization tray 10 is far away from the soft bag conveying mechanism 73, the infusion bag 20 is remained on the soft bag conveying mechanism 73 under the action of gravity, the soft bag conveying mechanism 73 is started, the infusion bag 20 can be output to the discharging conveyer belt 13 on the outer side, and then the infusion bag is conveyed to the next process; then, the rotating cage 71 is rotated by 180 ° to return to the position where the sterilization tray 10 is placed, the sterilization tray conveying mechanism 72 is started to discharge the empty sterilization tray 10, and at the same time, the sterilization tray 10 to be unloaded next enters the rotating cage 71, and the next tray operation is performed as described above. The bag unloading operation of the sterilization tray 10 can be carried out once every time the sterilization tray rotates for 180 degrees, the infusion bags 20 on the upper and lower groups of sterilization trays 10 are output through the rotation of the rotating cage 71, and the tray unloading operation of the two groups of sterilization trays 10 is alternately carried out, so that the bag unloading speed of the whole machine is improved, and the production efficiency is improved.
The working principle of the large-capacity infusion bag sterilization production line of the embodiment is as follows: after the infusion bags 20 conveyed from the filling workshop are tidied up and sequenced as required by the bag tidying device 2, the infusion bags 20 are automatically conveyed to the automatic tray filling machine 3, then the automatic tray filling machine 3 automatically and tidily fills the infusion bags 20 into the single sterilization tray 10, after the sterilization tray is filled with the infusion bags, the single sterilization tray 10 is conveyed to the first automatic tray stacking machine 4, the conveyed single sterilization trays 10 are stacked one by the first automatic tray stacking machine 4, the single sterilization tray 10 becomes an integral sterilization vehicle after reaching the specified number, the sterilization vehicle is pushed to the first 90-degree automatic steering machine 8 through the automatic rail 1, and after the sterilization vehicle is automatically rotated by 90 degrees by the first 90-degree automatic steering machine 8 and steered, the sterilization vehicle is conveyed to the sterilization tank 5 through the automatic rail 1 to be sterilized in a high-temperature water bath. After sterilization, the sterilization vehicle is output to a second 90-degree automatic steering machine 9, the sterilization vehicle is conveyed by an automatic rail 1 to enter a first automatic tray detaching machine 6 after the sterilization vehicle automatically rotates by 90 degrees through the second 90-degree automatic steering machine 9, the first automatic tray detaching machine 6 is different from the first automatic tray stacking machine 4 in function, the sterilization vehicle integrated into a whole is detached into a single sterilization tray 10, the single sterilization tray 10 enters an automatic tray detaching machine 7, infusion bags 20 in the sterilization tray 10 are dried and output in order through the operation of the automatic tray detaching machine 7, and the infusion bags are conveyed to a specified position through a discharging conveying belt 13 to enter the next procedure. The sterilized disks 10 after bag unloading are automatically transported to a second automatic disk stacking machine 11 through the automatic track 1, the second automatic disk stacking machine 11 stacks the empty sterilized disks 10 after bag unloading, the single sterilized disks 10 after reaching a specified number form an integral sterilized vehicle, then the sterilized vehicle is transported to a second automatic disk dismounting machine 12, the second automatic disk dismounting machine 12 is used for dismounting the sterilized disks on the sterilized vehicle into the single sterilized disks 10, then the empty sterilized disks 10 are sequentially transported below the automatic disk loading machine 3 through the sterilized disk stepping conveyor 33, and the automatic disk loading machine 3 is used for orderly loading the infusion bags 20 transported from the bag arranging device 2 into the sterilized disks 10 transported from the sterilized disk stepping conveyor 33. Therefore, the whole sterilization process is circularly and automatically carried out, the automatic carrying of the procedures of tray loading of soft bags, tray stacking of sterilization trays, conveying and sterilization of a sterilization vehicle, tray disassembling of the sterilization trays and the like is realized, the number of production personnel in a workshop is reduced, the cost is reduced, the labor intensity of workers is also reduced, and the production efficiency is greatly improved.
The utility model discloses a large capacity infusion bag sterilization production line comprises the reason bagging apparatus, automatic tray filler, first automatic tray folding machine, first 90 automatic steering gear, sterilization jar, second 90 automatic steering gear, first automatic tray removing machine and the automatic tray removing machine that connect gradually and all can automatic independent operation through automatic track, can realize the automatic going on of processes such as tray filling, tray folding, transportation, sterilization, tray removing and tray removing of soft bag, reduced the producers in the workshop, the cost is reduced, also reduced workman's intensity of labour, greatly improved production efficiency;
the automatic tray loading of the soft bags is realized by adopting the automatic tray loading system of the robot, the whole process is accurate in positioning, rapid in tray loading and high in stability, the number of production personnel in a workshop is greatly reduced, and the labor intensity of workers is also reduced;
the first 90-degree automatic steering machine 8 and the second 90-degree automatic steering machine 9 rotate fully automatically, automatic transportation of the sterilization vehicle can be realized by matching with the automatic track 1, manual operation is not needed in the whole transportation process, and the production efficiency is high;
first 90 automatic steering machine 8 and 90 automatic steering machine 9's of second setting make whole automatic track 1 connect for the rectangle, have reduced the occupation space of orbit and equipment greatly for the workshop is neater pleasing to the eye more, helps realizing the cycle work of sterilization production line simultaneously.
What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.
Claims (8)
1. The large-capacity infusion bag sterilization production line is characterized by comprising an automatic track (1), a bag arranging device (2), an automatic tray filling machine (3), a first automatic tray stacking machine (4), a first 90-degree automatic steering machine (8), a sterilization tank (5), a second 90-degree automatic steering machine (9), a first automatic tray disassembling machine (6) and an automatic tray disassembling machine (7), wherein the bag arranging device (2), the automatic tray filling machine (3), the first automatic tray stacking machine (4), the first 90-degree automatic steering machine (8), the sterilization tank (5), the second 90-degree automatic steering machine (9), the first automatic tray disassembling machine (6) and the automatic tray disassembling machine (7) are sequentially connected through the automatic track (1), and the automatic track (1) is enclosed into a rectangular shape through the first 90-degree automatic steering machine (8) and the second 90-degree automatic steering machine (9);
the bag arranging device (2) is connected with the filled infusion bag input line and is used for arranging the infusion bag (20);
the automatic tray filling machine (3) is used for filling the infusion bags (20) conveyed by the bag arranging device (2) into the empty sterilization tray (10);
the first automatic disc stacking machine (4) is used for stacking the sterilization discs (10) filled by the automatic disc filling machine (3) into a sterilization vehicle, and the sterilization vehicle after being stacked is rotated by 90 degrees by the first 90-degree automatic steering machine (8) and then is conveyed to a sterilization tank (5) by the automatic track (1);
the sterilized vehicle sterilized from the sterilizing tank (5) is rotated by 90 degrees by the second 90-degree automatic steering machine (9) and then is conveyed to the first automatic tray detaching machine (6) by the automatic track (1);
the first automatic tray disassembling machine (6) is used for disassembling the sterilization tray (10) from the sterilization vehicle to a tray disassembling station;
the automatic tray unloading machine (7) is used for unloading the infusion bags (20) in the sterilization tray (10) on the tray unloading station; pushing the sterilized tray (10) after tray unloading out of a tray unloading station to an automatic rail (1), and conveying the sterilized tray (10) to a tray loading station of an automatic tray loading machine (3) under the transmission of the automatic rail (1);
the automatic tray filler (3) realizes automatic tray filling through a robot automatic tray filling system.
2. The high-capacity infusion bag sterilization production line according to claim 1, wherein the robot automatic tray loading system comprises a support (31), a serial robot assembly (32) and a control device, the serial robot assembly (32) is installed on the support (31), a vision sensor is arranged on the serial robot assembly (32), a sterilization tray stepping conveyor (33) is arranged on the automatic track (1), the sterilization tray stepping conveyor (33) penetrates through the support (31) and is located below the serial robot assembly (32), an infusion bag feeding and conveying belt conveyor (34) is arranged between the serial robot assembly (32) and the sterilization tray stepping conveyor (33), an encoder (35) is arranged on the infusion bag feeding and conveying belt conveyor (34), a tray changing gap buffer assembly (36) is arranged on the support (31), the control device is respectively connected to the control ends of the serial robot assembly (32), the sterilization tray stepping conveyor (33) and the infusion bag feeding belt conveyor (34), and the encoder (35) and the visual sensor are connected to a communication port of the control device.
3. The sterilization production line for large-capacity infusion bags according to claim 2, wherein a slide rail is arranged on the sterilization tray stepping conveyor (33), a jacking cylinder (37) is arranged on the slide rail, a tray is arranged on the jacking cylinder (37), a transverse cylinder (38) parallel to the slide rail is arranged on the sterilization tray stepping conveyor (33), the movable end of the transverse cylinder (38) is connected to the jacking cylinder (37), and the signal ends of the jacking cylinder (37) and the transverse cylinder (38) are connected to the communication port of the control device.
4. A large-capacity infusion bag sterilization production line according to claim 3, wherein the sterilization tray stepping conveyor (33) is provided with a limiting device and a shifting block.
5. A sterilization production line for large-capacity infusion bags according to claim 3, wherein the serial robot assembly (32) comprises two robot arms connected in series, and the robot arms are provided with vacuum grabbing and placing assemblies.
6. The sterilization production line for large-capacity infusion bags according to claim 1, wherein the first 90-degree automatic steering machine (8) comprises a base (81), a gear steering system (82), a 90-degree steering motor (83), a linear driving system (85) and a linear driving motor (86), the gear steering system (82) and the 90-degree steering motor (83) are mounted on the base (81), the gear steering system (82) is connected with the 90-degree steering motor (83), a supporting base (84) is arranged at the top of the gear steering system (82), the linear driving system (85) and the linear driving motor (86) are mounted on the supporting base (84), and the linear driving system (85) is connected with the linear driving motor (86).
7. A sterilization production line for large-capacity infusion bags according to any one of claims 1 to 6, characterized in that, the automatic tray unloading machine (7) comprises a rotating cage (71), a sterilizing tray conveying mechanism (72), a soft bag conveying mechanism (73), a lifting mechanism (74) and a drying device (75), the sterilizing tray conveying mechanism (72), the soft bag conveying mechanism (73), the lifting mechanism (74) and the drying device (75) are all arranged in the rotating cage (71), two ends of the soft bag conveying mechanism (73) are fixedly connected with the inner wall of the rotating cage (71), the sterilizing tray conveying mechanisms (72) are arranged at the upper side and the lower side of the soft bag conveying mechanism (73), one end of the lifting mechanism (74) is fixedly connected with the inner wall of the rotating cage (71), the other end of the lifting mechanism is connected with the sterilizing disc conveying mechanism (72), and the drying device (75) is arranged in the middle of the rotating cage (71).
8. A sterilization production line for large-capacity infusion bags according to any one of claims 1 to 6, further comprising a second automatic tray stacking machine (11) and a second automatic tray detaching machine (12);
the second automatic disc stacking machine (11) is arranged behind the automatic disc unloading machine (7) and is used for stacking the empty sterilization discs (10) after bag unloading into a sterilization vehicle, and the sterilization vehicle after stacking is conveyed to the second automatic disc disassembling machine (12) through the automatic rail (1);
the second automatic tray disassembling machine (12) is arranged in front of the automatic tray filling machine (3) and used for disassembling the empty sterilization trays (10) from the sterilization vehicle and conveying the empty sterilization trays to tray filling stations of the automatic tray filling machine (3) one by one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921240062.4U CN210761540U (en) | 2019-08-02 | 2019-08-02 | Sterilization production line for large-capacity infusion bag |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921240062.4U CN210761540U (en) | 2019-08-02 | 2019-08-02 | Sterilization production line for large-capacity infusion bag |
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| CN210761540U true CN210761540U (en) | 2020-06-16 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113526154A (en) * | 2021-06-08 | 2021-10-22 | 中建材智能自动化研究院有限公司 | Material loading and stacking device |
| CN113968394A (en) * | 2021-11-18 | 2022-01-25 | 青岛日清食品机械有限公司 | Full-automatic food sterilization assembly line system and use method |
-
2019
- 2019-08-02 CN CN201921240062.4U patent/CN210761540U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113526154A (en) * | 2021-06-08 | 2021-10-22 | 中建材智能自动化研究院有限公司 | Material loading and stacking device |
| CN113968394A (en) * | 2021-11-18 | 2022-01-25 | 青岛日清食品机械有限公司 | Full-automatic food sterilization assembly line system and use method |
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Address after: Hecun Development Zone, Lishui Town, Nanhai District, Foshan City, Guangdong Province, 528000 Patentee after: Foshan Haolang Pharmaceutical Co.,Ltd. Address before: 528000 Hecun Development Zone, Lishui Town, Foshan City, Guangdong Province Patentee before: FOSHAN DOUBLE-CRANE PHARMACEUTICAL Co.,Ltd. |