CN215879038U

CN215879038U - Tuyere self-cleaning baling line

Info

Publication number: CN215879038U
Application number: CN202122158555.7U
Authority: CN
Inventors: 何道平; 袁龙锋; 周水明
Original assignee: Huizhou Yinghe Technology Co Ltd
Current assignee: Huizhou Yinghe Industrial Technology Co ltd
Priority date: 2021-09-07
Filing date: 2021-09-07
Publication date: 2022-02-22
Anticipated expiration: 2031-09-07

Abstract

The utility model discloses a packing wire with an automatic cleaning tuyere. The automatic cleaning and baling line for the tuyere comprises cleaning equipment; cleaning equipment's entry end and exit end are connected respectively and are set up washing material loading line and hot-air drying line, and the discharge end of hot-air drying line is connected and is set up packing unloading line the unloading side of packing unloading line sets up pile up neatly machine people and twines the membrane machine to at tuyere material body material loading extremely can pass through in proper order automatically after wasing the material loading line cleaning equipment the hot-air drying line washs, dries to at last automatic unloading completion packing, realizes the high-efficient automatic washing of tuyere, the packing operation, effectively improves tuyere production efficiency.

Description

Tuyere self-cleaning baling line

Technical Field

The utility model relates to the technical field of tuyere production equipment, in particular to an automatic cleaning and baling line for a tuyere.

Background

The air nozzle is used as an air supply component in industrial production, has important application in industrial production, can perform air blowing dust removal, film smoothing and the like, and particularly can perform air blowing smoothing, cutting dust removal on a pole piece in the production of a lithium ion battery pole piece, thereby ensuring the production quality of the lithium ion battery pole piece. With the increase of the requirement of large-scale industrial production on the blast nozzle and the lifting of a production line, the production capacity of the blast nozzle is increasingly urgent, and therefore higher requirements are put on the production efficiency of the blast nozzle.

In traditional tuyere production operation, the washing packing of tuyere usually adopts the disconnect-type, accomplishes the washing of tuyere promptly on cleaning equipment, dries the back, shifts to the packing station by the manual work again and packs, and the manual participation degree is high in the packing process, and production efficiency is low. Moreover, the cleaning mode of the currently adopted cleaning equipment is single, so that the dirt on the air nozzle cannot be effectively washed off, and the product quality is influenced.

SUMMERY OF THE UTILITY MODEL

The utility model provides an automatic cleaning and baling line for air nozzles, which aims to solve the problems of low cleaning quality caused by low production efficiency and single cleaning mode of the existing air nozzle cleaning and baling and meet the high-efficiency automatic production requirements of the air nozzle.

The purpose of the utility model is realized by the following technical scheme.

An automatic cleaning and baling line for a tuyere comprises cleaning equipment;

the inlet end of the cleaning equipment is connected with a cleaning feeding line, the outlet end of the cleaning equipment is connected with a hot air drying line, and the hot air drying line is provided with hot air drying equipment; the discharging end of the hot air drying line is connected with a packaging discharging line, and a stacking robot and a film winding machine are sequentially arranged on the discharging end side of the packaging discharging line along the discharging direction.

In a preferred embodiment, the cleaning equipment is ultrasonic cleaning equipment and comprises a cleaning tank and a material basket transfer hook; the material basket transfer hook is arranged above the cleaning tank, can move back and forth along the cleaning feeding direction and can move up and down;

along the cleaning feeding direction, the cleaning tanks at least sequentially comprise a first ultrasonic cleaning tank, a second ultrasonic cleaning tank, an ultrasonic rinsing tank, a first pure water rinsing tank and a second pure water rinsing tank.

In a more preferred embodiment, the material basket transfer hook is arranged on a movable frame, and the movable frame can be arranged on the outer bracket in a way of moving back and forth along the cleaning and feeding direction;

the moving frame is provided with a second motor and a second chain; the second motor is in transmission connection with the material basket transfer hook through a chain wheel and the second chain and can drive the material basket transfer hook to move up and down; and the second motor is in transmission connection with the second chain through a third chain and a chain wheel transmission shaft.

In a further preferred embodiment, the material basket transfer hook is connected to the moving frame through a hook carrying frame; the movable frame is provided with a second guide rail which moves up and down, and the hook carrying frame can be arranged on the movable frame in a vertically sliding manner along the second guide rail;

the second chain is arranged on the movable frame in the vertical direction through a chain wheel, and the hook carrying frame is connected with the second chain and can be driven by the second chain to rotate to move up and down.

In a further preferred embodiment, the hook carrying frame is connected to the second chain through a limiting plate, and the limiting plate can limit the freedom degree of the material basket transfer hook in up-and-down movement.

In a further preferred embodiment, a first guide rail is arranged on the outer bracket and runs along the cleaning feeding direction; the movable frame is arranged on the first guide rail in a sliding mode and driven by a first motor to move along the first guide rail in a sliding mode.

In a further preferred embodiment, the first motor drives the moving frame to slide through a chain wheel and a first chain.

In a preferred embodiment, the hot air drying device is a hot air circulation drying device, and hot air circulation drying can be realized.

In a preferred embodiment, a stacking position is arranged between the packing and blanking line and the film winding machine, and the stacking robot can transfer and stack the products on the packing and blanking line on the stacking position; and the outside of the stacking position is provided with a pallet feeder and a partition stacking position.

In a preferred embodiment, a discharging line is arranged on the discharging end side of the film wrapping machine.

In a further preferred embodiment, a fence is arranged outside the packing position, the palletizing robot, the palletizing position, the pallet feeding machine, the partition stacking position, the film wrapping machine and the discharging line are all surrounded by the fence, and a door is arranged on the fence.

In a preferred embodiment, the tuyere automatic cleaning packing line of any one of the above-mentioned embodiments, a carrier return line is connected between the packing unloading line and the cleaning loading line.

Compared with the prior art, the utility model has the following advantages and beneficial effects:

according to the automatic cleaning and packing line for the air nozzle, the inlet end and the outlet end of the cleaning device are respectively connected with the cleaning feeding line and the hot air drying line, the discharge end of the hot air drying line is connected with the packing discharging line, and the discharging side of the packing discharging line is provided with the stacking robot and the film winding machine, so that after the air nozzle body is fed to the cleaning feeding line, the air nozzle body can be automatically and sequentially cleaned and dried through the cleaning device and the hot air drying line, and finally, the air nozzle body is automatically discharged to complete packing, so that the efficient automatic cleaning and packing operation of the air nozzle is realized, and the production efficiency of the air nozzle is effectively improved.

In addition, the cleaning equipment who adopts is ultrasonic cleaning equipment, includes first ultrasonic cleaning tank, second ultrasonic cleaning tank, ultrasonic rinsing groove, first pure water rinsing groove, second pure water rinsing groove in proper order along wasing the feeding direction, can realize wasing many times to effectively wash the filth on the tuyere, ensure product quality. Meanwhile, the adopted hot air drying equipment is hot air circulation drying equipment, so that hot air circulation drying can be realized, hot air is efficiently utilized, and the energy-saving and environment-friendly effects are achieved.

Drawings

FIG. 1 is a schematic perspective view of an embodiment of an automatic cleaning and baling line for a tuyere according to the present invention;

FIG. 2 is a schematic top view of an embodiment of an automatic cleaning and baling line for tuyere according to the present invention;

FIG. 3 is a schematic side view of an embodiment of an automatic cleaning and baling line for tuyere according to the present invention;

FIG. 4 is a schematic perspective view of a cleaning apparatus;

FIG. 5 is a schematic view of an internal structure of a cleaning apparatus provided with a basket transfer hook;

FIG. 6 is a schematic view of the internal structure of the cleaning apparatus without a basket transfer hook;

the attached drawings are marked as follows: 1-cleaning feeding line, 2-cleaning equipment, 21-ceiling, 22-outer support, 23-first ultrasonic cleaning tank, 24-second ultrasonic cleaning tank, 25-ultrasonic rinsing tank, 26-first pure water rinsing tank, 27-second pure water rinsing tank, 28-moving frame, 29-hook carrier, 210-basket transfer hook, 211-first motor, 212-first guide rail, 213-first chain, 214-second motor, 215-second guide rail, 216-second chain, 217-third chain, 218-sprocket transmission shaft, 219-limiting plate, 3-hot air drying line, 4-hot air drying equipment, 5-packaging discharging line, 6-return carrier line, 7-palletizing robot, 8-palletizing position, 9-pallet feeding machine, 10-partition stacking position, 11-film winding machine, 12-discharging line, 13-fence and 14-material basket.

Detailed Description

The technical solutions of the present invention are further described in detail below with reference to specific examples and drawings, but the scope and implementation of the present invention are not limited thereto.

In the description of the specific embodiments, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships where the products of the utility model are usually placed when the products of the utility model are used, and the terms "first", "second", "third", and the like are used for convenience of distinction and are only used for convenience of description and simplification of description, but do not indicate or imply that the structures or elements to be referred must have specific orientations, be constructed in specific orientations, and operate, and therefore, are not to be construed as limiting the utility model and are not intended to indicate or imply relative importance.

Unless expressly stated or limited otherwise, the terms "mounted," "disposed," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.

The automatic cleaning and baling line for the tuyere of the present invention is shown in fig. 1 to 3, and includes a cleaning apparatus 2.

Wherein, the inlet end of the cleaning device 2 is connected with a cleaning feeding line 1, and the outlet end of the cleaning device 2 is connected with a hot air drying line 3, so that the cleaning feeding line 1, the cleaning device 2 and the hot air drying line 3 are sequentially connected along the cleaning feeding direction to form a cleaning and drying production line; in addition, a hot air drying device 4 is arranged on the hot air drying line 3, preferably, the hot air drying device 4 is a heated air circulation drying device, the hot air drying device 4 is covered on the hot air drying line 3 and is provided with an air outlet capable of blowing hot air towards the hot air drying line 3, and a return air inlet is arranged on the hot air drying device 4, so that the heated air circulation drying can be realized. And the discharge end of the hot air drying line 3 is connected with a packing and discharging line 5, and the discharging end side of the packing and discharging line 5 is sequentially provided with a palletizing robot 7 and a film winding machine 11 along the discharging direction.

When the air nozzle enters cleaning and packaging operation after production is finished, the air nozzle can be manually fed to a cleaning and feeding line 1, then conveyed to a cleaning device 2 through the cleaning and feeding line 1 for feeding and cleaning, the cleaned air nozzle in the cleaning device 2 is discharged from the outlet end of the cleaning device 2 and enters a hot air drying line 3, and hot air drying is finished at a position where the air nozzle passes through a hot air drying device 4; the tuyere after drying is continuously conveyed to a packing and discharging line 5 by a hot air drying line 3, is automatically discharged and stacked by a stacking robot 7, and is then packed by a film wrapping machine 11. Therefore, the efficient automatic cleaning and packing operation of the air nozzle is realized, and the production efficiency of the air nozzle is really improved.

Referring to fig. 1 to 3 again, specifically, a stacking position 8 is disposed between the packing and discharging line 5 and the film winding machine 11, and the palletizing robot 7 may transfer and stack the products on the packing and discharging line 5 on the stacking position 8. Just the position 10 is piled up to the outside of pile up neatly position 8 is provided with pallet feeder 9 and baffle, and pallet feeder 9 can be toward the pallet position 8 on the pallet of supplying with the stack board that the tuyere pile up neatly used, and after the tuyere pile up neatly of accomplishing a board, the baffle that piles up on the position 10 and pile up the baffle can be covered the tuyere pile up neatly material of preceding board by material loading to pile up neatly position 8, thereby two pallet pile up neatly materials around with separate apart, thereby can carry out range upon range of stacking of many boards pile up neatly material, accomplish range upon range of many boards pile up neatly material and can shift to on the film winding machine 11 and twine the membrane encapsulation by film winding machine 11, in order to be equipped with the ejection of compact and transport.

Specifically, the air nozzles are conveyed on the cleaning feeding line 1, the cleaning equipment 2, the hot air drying line 3 and the packaging discharging line 5 through the material basket 14 to be conveyed, and the material basket 14 can be used for carrying a plurality of air nozzles at one time, so that the air nozzles can be cleaned, dried and packaged synchronously, and efficient operation is realized. Wherein, the material basket 14 is provided with a handle which can enable the material basket 14 to be hung by a hook. In a preferred embodiment, the cleaning device 2 is an ultrasonic cleaning device, which can perform ultrasonic cleaning on the air nozzle to effectively remove dirt on the air nozzle.

In addition, packing unloading line 5 with it is provided with carrier return wire 6 to wash to connect between the material loading line 1, and the basket 14 that accomplishes the unloading on packing unloading line 5 can be by carrier return wire 6 backward flow to wash on the material loading line 1 to continue to carry the material loading greatly, thereby need not the manual work and carry out the backward flow transport of basket 14, further improve the self-cleaning packing efficiency of tuyere.

Referring to fig. 4 and 5, the cleaning apparatus 2 includes a cleaning tank and a basket transfer hook 210, the cleaning tank and the basket transfer hook 210 are both disposed in an outer frame, and a ceiling 21 for shielding is provided at the top of the outer frame. The cleaning tanks at least comprise a first ultrasonic cleaning tank 23, a second ultrasonic cleaning tank 24, an ultrasonic rinsing tank 25, a first pure water rinsing tank 26 and a second pure water rinsing tank 27 in sequence along the cleaning feeding direction; the basket transfer hook 210 is disposed above the cleaning tanks, and the basket transfer hook 210 can move back and forth along the cleaning feeding direction and move up and down, so that the baskets 14 carrying the nozzles can be sequentially transferred to the first ultrasonic cleaning tank 23, the second ultrasonic cleaning tank 24, the ultrasonic rinsing tank 25, the first pure water rinsing tank 26, and the second pure water rinsing tank 27 for cleaning.

In a preferred embodiment, as shown in fig. 4 to 6, the basket transfer hook 210 is disposed on the moving frame 28, and the moving frame 28 is disposed on the outer frame 22 and can move back and forth along the cleaning and feeding direction. Specifically, a first guide rail 212 is arranged on the outer support 22 and runs along the cleaning and feeding direction, the moving frame 28 is a square frame, the first guide rail 212 includes two groups distributed along the left and right, and each group has two first guide rails 212 distributed up and down; the edge of the moving frame 28 is slidably disposed on the first rail 212 of the outer frame 22, and is driven by the first motor 211 to slidably move along the first rail 212.

Further, the first motor 211 drives the moving frame 28 to slide through a sprocket and a first chain 213. Wherein, both ends of the first chain 213 are fixedly arranged on the outer bracket 22, the length direction of the first chain 213 is along the front-back direction, the first motor 211 is fixedly connected on the moving frame 28, and the output end of the first motor 211 is in transmission connection with the first chain 213 through a chain wheel; the first motor 211 is started to rotate the output end of the first motor 211, and the output end of the first motor 211 can move back and forth along the first chain 213, so as to drive the moving frame 28 connected with the first motor 211 to move back and forth synchronously.

In addition, referring to fig. 5 and fig. 6 again, a second motor 214 and a second chain 216 are disposed on the moving frame 28; the second motor 214 is in transmission connection with the basket transfer hook 210 through a chain wheel and the second chain 216, and can drive the basket transfer hook 210 to move up and down. Specifically, the basket transfer hook 210 is connected to the moving frame 28 through the hook carrying frame 29, the moving frame 28 can drive the hook carrying frame 29 to move forward and backward synchronously, and when the moving frame moves forward and backward in place, the basket transfer hook 210 on the hook carrying frame 29 can extend out of the outer support 22; alternatively, as shown in fig. 4 to 6, in the specific embodiment, two hook carriers 29 distributed left and right are provided on the moving frame 28, and thus two rows of basket transfer hooks 210 are provided on the two hook carriers 29.

A second guide rail 215 which runs up and down is arranged on the moving frame 28, and the hook carrying frame 29 is arranged on the moving frame 28 and can slide up and down along the second guide rail 215; the second chain 216 is disposed on the moving frame 28 in a vertical direction by a sprocket, and the hook carrier 29 is connected to the second chain 216, so that the second chain 216 rotates to drive the hook carrier 29 to move vertically in synchronization with the rotation of the second chain 216. Specifically, referring to fig. 6 again, a limiting plate 219 is disposed on the moving frame 28, the hook carrier 29 is connected to the second chain 216 through the limiting plate 219, the second chain 216 is assembled in a chain box, and the up-down interference between the limiting plate 219 and the chain box can limit the up-down freedom of the basket transfer hook 210.

Further, referring to fig. 5 and fig. 6, the second motor 214 is connected to the second chain 216 through a third chain 217 and a sprocket transmission shaft 218, the sprocket transmission shaft 218 has at least two sprockets arranged along the axial direction, the second chain 216 and the third chain 217 are respectively connected to two of the sprockets, and when the second motor 214 is started to drive the third chain 217 to rotate, the third chain 217 can drive the second chain 216 to rotate through the sprocket transmission shaft 218.

When the material basket 14 containing the tuyere is conveyed to the inlet end of the cleaning device 2 through the cleaning feeding line 1, the first motor 211 can drive the moving frame 28 to drive the material basket transfer hook 210 on the hook carrying frame 29 to move to the inlet end of the cleaning device 2 through the transmission of the first chain 213, then the second motor 214 drives the hook carrying frame 29 to drive the material basket transfer hook 210 to descend through the transmission of the third chain 217, the chain wheel transmission shaft 218 and the second chain 216, the first motor 211 drives the material basket transfer hook 210 to feed forwards to move through the transmission of the first chain 213, and the material basket 14 containing the tuyere is lifted to the upper side of the cleaning groove. Then, the second motor 214 can drive the hook carrier 29 with the basket transfer hook 210 to descend again through the transmission of the third chain 217, the sprocket transmission shaft 218 and the second chain 216, so that the material basket 14 containing the tuyere is hung in the cleaning tank for cleaning the tuyere, and the hook carrier 29 with the basket transfer hook 210 is driven to ascend after the cleaning is finished. So, hang material basket 14 that carries the tuyere in proper order and put first ultrasonic cleaning tank 23, second ultrasonic cleaning tank 24, ultrasonic wave rinsing groove 25, first pure water rinsing groove 26, accomplish the washing in the second pure water rinsing groove 27, realize wasing many times to effectively wash the filth on the tuyere, ensure product quality. After the cleaning is finished, the material basket 14 containing the air nozzle can be lifted to the outlet end of the cleaning equipment 2 to be discharged onto the hot air drying line 3.

In another preferred embodiment, please refer to fig. 1 to 3 again, a discharging line 12 is disposed at a discharging end of the film wrapping machine 11, and the stacked material after the film wrapping machine 11 finishes wrapping the film can be directly discharged from the discharging line 12, so that the transportation is facilitated.

In another preferred embodiment, referring again to fig. 1-3, a fence 13 is provided outside the baling position. Specifically, the packaging positions formed by the palletizing robot 7, the palletizing position 8, the pallet feeding machine 9, the partition stacking position 10, the film wrapping machine 11 and the discharging line 12 are all surrounded by the fence 13, so that external disturbance in the packaging process can be avoided; further, a door is provided on the fence 13 to allow a machine for transporting goods and an operator to enter and exit, so as to transport and transfer discharged goods.

The above embodiments are merely preferred embodiments of the present invention, and the technical solutions of the present invention are described in further detail, but the above descriptions are exemplary, not exhaustive, and are not limited to the disclosed embodiments, the scope and implementation of the present invention are not limited thereto, and any changes, combinations, deletions, substitutions or modifications that do not depart from the spirit and principle of the present invention are included in the scope of the present invention.

Claims

1. An automatic cleaning and baling line for an air nozzle is characterized by comprising cleaning equipment;

2. The automatic tuyere cleaning and baling line of claim 1, wherein the cleaning apparatus comprises a cleaning tank and a basket transfer hook; the material basket transfer hook is arranged above the cleaning tank, can move back and forth along the cleaning feeding direction and can move up and down;

3. The automatic tuyere cleaning and baling line according to claim 2, wherein the basket transfer hooks are disposed on a moving frame, and the moving frame is disposed on an outer support, and can move back and forth along a cleaning and feeding direction;

4. The automatic tuyere cleaning and baling line of claim 3, wherein said basket transfer hook is connected to said moving frame by a hook carrier; the movable frame is provided with a second guide rail which moves up and down, and the hook carrying frame can be arranged on the movable frame in a vertically sliding manner along the second guide rail;

5. The tuyere automatic cleaning and baling line according to claim 4, wherein said hook carrier is connected to said second chain via a limiting plate, said limiting plate limiting the freedom of movement of said basket transfer hook up and down.

6. The automatic cleaning and baling line for tuyere according to claim 3, wherein said outer support is provided with a first guide rail running along the cleaning feeding direction; the movable frame is arranged on the first guide rail in a sliding mode and driven by a first motor to move along the first guide rail in a sliding mode.

7. The automatic tuyere cleaning and packing line of claim 6, wherein the first motor drives the moving frame to slide through a sprocket and a first chain transmission.

8. The automatic tuyere cleaning and packing line of claim 1, wherein a stacking position is arranged between the packing and blanking line and the film wrapping machine, and the stacking robot can transfer and stack products of the packing and blanking line on the stacking position; and the outside of the stacking position is provided with a pallet feeder and a partition stacking position.

9. The tuyere automatic cleaning and baling line according to claim 1, wherein a discharging line is provided at a discharging end side of the film wrapping machine.

10. The automatic tuyere cleaning and packing line of any one of claims 1 to 9, wherein a carrier return line is connected between the packing and washing feed lines.