CN112141401A

CN112141401A - Automatic egg packaging device

Info

Publication number: CN112141401A
Application number: CN202011228377.4A
Authority: CN
Inventors: 王根淼
Original assignee: Wuhu Huilin Aoyuan Automation Technology Co ltd
Current assignee: Wuhu Huilin Aoyuan Automation Technology Co ltd
Priority date: 2020-11-06
Filing date: 2020-11-06
Publication date: 2020-12-29

Abstract

The invention discloses an automatic egg packaging device, and relates to the technical field of automatic packaging. The invention comprises a machine body, wherein closed-loop conveying frames are respectively arranged on two sides of the inner wall of the machine body; a sequencing component is arranged below the conveying frame; a plurality of clamping assemblies are connected between the two conveying frames in a sliding manner; a flushing component is arranged in one side of the machine body; a drying component is arranged in the air supply opening; one side of the drying component is provided with a sterilizing chamber; a boxing component is arranged in the boxing port. According to the egg cleaning and conveying device, due to the matching of the conveying frame, the clamping assembly, the washing assembly, the drying assembly and the sterilizing chamber, large-scale egg cleaning and conveying are facilitated, the cleaning effect is good, subsequent packaging is facilitated, the clamping assembly can be used for clamping eggs, the eggs are prevented from falling off in the cleaning and conveying process, the egg cleaning and conveying device is high in cleaning efficiency, labor force can be greatly saved, the operation is simple, labor force can be saved, the working efficiency of egg packaging can be improved, and the egg cleaning and conveying device is convenient to use.

Description

Automatic egg packaging device

Technical Field

The invention belongs to the technical field of automatic packaging, and particularly relates to an automatic egg packaging device.

Background

Egg box packing is also known as egg tray, paper pulp egg box, egg tray, egg box etc. is the damage that shock, the collision of the packing protection egg that is used for the egg in the transport transportation caused, the transport of being convenient for, the effect of transportation, and the egg production volume of chicken farm is great, packs one by one and not only waste time but also can waste a large amount of labours, consequently, increases increasingly to a chicken farm with egg automatic packaging device's demand.

Generally, eggs laid in large quantities in chicken farms go through the following steps before they are distributed to the market: a column alignment process of forming an alignment into 1 column or 2 or more columns; a washing process of removing contaminants attached to the surface; sterilization process, removing germs; and in the packaging process, the eggs are packaged according to a certain quantity. Most chicken farm that exist on the existing market is with automatic packing plant of egg, can not clean the egg surface, direct package is not only pleasing to the eye, pollute the packing carton easily moreover, traditional chicken farm is with automatic packing plant of egg work efficiency is lower, not only delay the time, can waste a large amount of labours moreover, most chicken farm is with automatic packing plant of egg preparation cost of maintenance higher simultaneously, be not convenient for use, consequently, provide an automatic packing plant of egg to above-mentioned problem.

Disclosure of Invention

The invention aims to provide an automatic egg packaging device, which solves the problems that the traditional automatic egg packaging device for a chicken farm is low in working efficiency and wastes a large amount of labor force by matching a conveying frame, a clamping assembly, a washing assembly, a drying assembly and a sterilizing chamber.

In order to solve the technical problems, the invention is realized by the following technical scheme:

the invention relates to an automatic egg packaging device, which comprises a machine body, wherein closed-loop conveying frames are respectively arranged on two sides of the inner wall of the machine body; a sequencing component is arranged below the conveying frame; a plurality of clamping assemblies are connected between the two conveying frames in a sliding manner; a flushing component is arranged in one side of the machine body; an air supply outlet is arranged above the flushing component and on the outer wall of the machine body in a linear array manner; a drying component is arranged in the air supply port; one side of the drying component is provided with a sterilizing chamber; a box loading opening is formed in the sterilizing chamber, is far away from one side of the drying component and is positioned between two side walls of the machine body; a boxing assembly is arranged in the boxing port; the sequencing assembly comprises a transfer track; lifting frames are fixedly arranged on two sides of the conveying track respectively; a lifting plate is connected between the lifting frames in a sliding manner; step motors matched with the lifting frames are respectively installed on two sides of the lifting plate; the upper surface of the conveying track is connected with a positioning seat in a sliding manner; the clamping assembly comprises a mounting frame of a U-shaped structure; connectors matched with the conveying frame are respectively sleeved at two ends of the mounting frame; one side of the mounting rack is fixedly connected with a first motor; the first motor is in transmission connection with the two speed changers through the two couplers respectively; the two speed changers are respectively and fixedly connected with two linear array threaded rods; two threaded rods are sleeved between the two sides of the mounting rack; the peripheral side surfaces of the two threaded rods are in threaded fit with a plurality of clamping structures; the boxing assembly comprises a conveyor belt; egg box bases are arranged on the linear arrays on the conveyor belt; a box cover box is fixedly connected to one side of the machine body and above the conveyor belt; a second motor is fixedly arranged on one side of the box cover box; the second motor is connected with a transmission rod through a belt in a transmission manner; the transmission rod is arranged on one side surface of the box cover box through a bracket; two ends of the transmission rod are respectively connected with a limiting rod in a transmission manner; the two sides of the bottom of the box cover box are respectively and fixedly connected with a limiting box; a limiting rod is arranged in the limiting box; the egg box cover is arranged in the box cover box in a linear array manner; and a box sealing mechanism is fixedly connected between the box cover box and the conveyor belt.

Furthermore, the flushing assembly comprises flushing frames which are respectively arranged on two sides of the inner wall of the machine body and are positioned between the two conveying frames; a water pipe is arranged in the washing frame; and a plurality of spray heads are arranged on one side of the washing frame, which is close to the conveying frame.

Furthermore, the drying assembly comprises an air box fixedly arranged on one side of the air supply outlet; a third motor is arranged in the air box in a linear array; and a fan is fixedly connected with the rotating shaft end of the third motor.

Furthermore, the inner wall of the sterilizing chamber is provided with sterilizing lamps.

Furthermore, the linear arrays on the upper surface of the positioning seat are provided with separating grooves with circular structures; the bottom surface of the separation groove is provided with a positioning groove with an oval structure; the bottom of the positioning groove is provided with a motor hole; a fourth motor is fixedly arranged in the motor hole; a limiting plate is fixedly connected with the rotating shaft end of the fourth motor; a buffer plate is arranged above the limiting plate; a spring is arranged between the buffer plate and the limiting plate; the upper surface of the buffer plate is an arc concave surface.

Furthermore, the clamping structure comprises two symmetrically arranged clamping plates; arc-shaped grooves are formed in the opposite surfaces of the two clamping plates; a linear array of rubber filler strips is arranged in the arc-shaped groove; two through holes are formed in the surface of the clamping plate and above the arc-shaped groove.

Furthermore, egg containing grooves are formed in the opposite surfaces of the egg box base and the egg box cover at equal intervals.

The invention has the following beneficial effects:

1. according to the egg cleaning device, due to the matching of the conveying frame, the clamping assembly, the washing assembly, the drying assembly and the sterilizing chamber, large-scale egg cleaning and conveying are facilitated, the cleaning effect is good, subsequent packaging is facilitated, the clamping assembly can be used for clamping eggs, the eggs are prevented from falling off in the cleaning and conveying process, the cleaning efficiency of the egg cleaning device is high, and labor force can be greatly saved.

2. According to the egg sorting device, eggs can be automatically and orderly arranged through the positioning seats in the sorting assembly, so that the orientations of two ends of the eggs are uniform, subsequent packaging is facilitated, the springs are arranged between the buffer plates and the limiting plates, the buffer force can be provided for the eggs, the eggs are prevented from being damaged when being placed into the separating grooves, and the damage rate of the eggs is reduced.

3. According to the egg box packaging device, the egg box base can be conveyed to the position below the clamping assembly through the conveying belt in the box packaging assembly to package eggs, when the egg containing grooves in the egg box base are filled with eggs, the egg box cover in the box cover is pulled by the second motor through the belt transmission connection transmission rod to be separated from the limiting rod and then covers the egg box base, the egg box base and the egg box cover can be sealed through the box sealing mechanism, the operation is simple, labor force can be saved, the working efficiency of egg packaging can be improved, and the egg box packaging device is convenient to use.

Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural view of an automatic egg packaging device according to the present invention;

fig. 2 is a schematic sectional view of a part of an automatic egg packaging device according to the present invention;

FIG. 3 is a schematic view of an assembly structure of the machine body and the boxing assembly;

FIG. 4 is a schematic structural diagram of the positioning seat;

FIG. 5 is a schematic sectional view of a part of the positioning seat;

FIG. 6 is a schematic view of a clamping assembly;

FIG. 7 is a schematic structural view of a clamping plate;

FIG. 8 is a schematic view of the lift plate configuration;

FIG. 9 is an enlarged view of the structure at A in FIG. 3;

in the drawings, the components represented by the respective reference numerals are listed below:

1-machine body, 2-conveying frame, 3-sequencing component, 4-clamping component, 5-drying component, 6-sterilizing chamber, 7-boxing component, 8-flushing component, 101-air supply outlet, 102-boxing outlet, 301-conveying track, 302-positioning seat, 303-lifting frame, 304-lifting plate, 305-spring, 306-stepping motor, 307-separation groove, 308-positioning groove, 309-motor hole, 310-fourth motor, 311-limiting plate, 312-buffer plate, 401-mounting frame, 402-connecting head, 403-first motor, 404-speed changer, 405-threaded rod, 406-clamping structure, 407-clamping plate, 408-arc groove, 409-rubber cushion strip, 410-through hole, 501-bellows, 502-third motor, 503-fan, 601-sterilizing lamp, 701-conveyer belt, 702-egg box base, 703-box cover box, 704-egg box cover, 705-second motor, 706-transmission rod, 707-limiting rod, 708-limiting box, 801-washing rack and 802-spray head.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-9, the present invention is an automatic egg packaging device, including a machine body 1, and characterized in that:

two closed-loop conveying frames 2 are respectively arranged on two sides of the inner wall of the machine body 1; a sequencing component 3 is arranged below the conveying frame 2; a plurality of clamping assemblies 4 are connected between the two conveying frames 2 in a sliding manner; a flushing component 8 is arranged in one side of the machine body 1; an air supply outlet 101 is arranged above the flushing component 8 and on the outer wall of the machine body 1 in a linear array manner; a drying component 5 is arranged in the air supply outlet 101; one side of the drying component 5 is provided with a sterilizing chamber 6; a box loading opening 102 is formed in one side of the sterilizing chamber 6, which is far away from the drying component 5, and is positioned between two side walls of the machine body 1; a boxing component 7 is arranged in the boxing opening 102;

the sequencing assembly 3 comprises a transfer track 301; lifting frames 303 are fixedly arranged on two sides of the conveying track 301 respectively; a lifting plate 304 is connected between the lifting frames 303 in a sliding manner; step motors 306 matched with the lifting frames 303 are respectively arranged on two sides of the lifting plate 304; the upper surface of the conveying track 301 is connected with a positioning seat 302 in a sliding manner;

the clamping assembly 4 comprises a mounting frame 401 of U-shaped configuration; two ends of the mounting frame 401 are respectively sleeved with connectors 402 matched with the conveying frame 2; a first motor 403 is fixedly connected to one side of the mounting frame 401; the first motor 403 is respectively connected with two speed changers 404 through two couplings in a transmission way; two transmission gears 404 are respectively fixedly connected with two linear arrays of threaded rods 405; two threaded rods 405 are sleeved between the two sides of the mounting frame 401; a plurality of clamping structures 406 are in threaded fit with the peripheral side surfaces of the two threaded rods 405;

the boxing assembly 7 comprises a conveyor belt 701; egg carton bases 702 are arranged on the conveyor belt 701 in a linear array; a box cover box 703 is fixedly connected to one side of the machine body 1 and above the conveyor belt 701; a second motor 705 is fixedly arranged on one side of the box cover box 703; the second motor 705 is connected with a transmission rod 706 through belt transmission; the transmission rod 706 is arranged on one side surface of the box cover box 703 through a bracket; two ends of the transmission rod 706 are respectively connected with a limiting rod 707 in a transmission way; the two sides of the bottom of the box cover box 703 are respectively and fixedly connected with a limit box 708; a limiting rod 707 is arranged in the limiting box 708; the linear array in the cover box 703 is provided with an egg box cover 704; a box sealing mechanism 704 is fixedly connected between the box cover box 703 and the conveyor belt 701.

Wherein, the flushing component 8 comprises flushing frames 801 which are respectively arranged on two sides of the inner wall of the machine body 1 and are positioned between the two conveying frames 2; a water pipe is arranged in the washing frame 801; the side of the washing frame 801 close to the conveying frame 2 is provided with a plurality of spray nozzles 802, and water sources are provided for the spray nozzles 802 through water pipes in the washing frame 801 to wash eggs so as to remove stains on the surfaces of the eggs.

Wherein, the drying component 5 comprises an air box 501 fixedly arranged at one side of the air supply outlet 101; a third motor 502 is arranged in a linear array in the air box 501; the rotating shaft end of the third motor 502 is fixedly connected with a fan 503, and water on the surface of the eggs is quickly dried through the three fans 503.

Wherein, the sterilizing lamps 601 are arranged on the inner wall of the sterilizing chamber 6 at equal intervals, so that the eggs can be sterilized.

Wherein, the linear array on the upper surface of the positioning seat 302 is provided with the separation grooves 307 with a circular structure; the bottom surface of the partition 307 is provided with a positioning groove 308 with an oval structure; the bottom of the positioning groove 308 is provided with a motor hole 309; a fourth motor 310 is fixedly installed in the motor hole 309; a limiting plate 311 is fixedly connected to a rotating shaft end of the fourth motor 310, and when the fourth motor 310 is started, the buffer plate 312 can be driven to rotate, so that the eggs in the separation groove 307 rotate, the eggs completely enter the positioning groove 308 with the oval structure formed in the bottom surface of the separation groove 307 for positioning, and the directions of two ends of the eggs are uniform; a buffer plate 312 is arranged above the limiting plate 311; a spring 305 is arranged between the buffer plate 312 and the limiting plate 311, which can provide buffer force for eggs to prevent the eggs from being damaged when being placed into the separation groove 307; the upper surface of the buffer plate 312 is an arc concave surface.

Wherein, the clamping structure 406 comprises two symmetrically arranged clamping plates 407; the opposite surfaces of the two clamping plates 407 are provided with arc-shaped grooves 408, so that the clamping structure 406 can be improved to better clamp eggs, and the eggs are prevented from falling off; a linear array of rubber packing strips 409 are arranged in the arc-shaped groove 408, so that eggs can be prevented from being damaged by the clamping plates 407; two through holes 410 are formed in the surface of the clamping plate 407 and above the arc-shaped groove 408, which is beneficial to ensuring that the egg can flow out quickly after being washed.

Egg containing grooves are formed in the opposite surfaces of the egg box base 702 and the egg box cover 704 at equal intervals.

One specific application of this embodiment is:

during the use with the egg place in proper order in the separation groove 307 in the positioning seat 302, it can provide the cushion effect to the egg and prevent that the egg from taking place to damage when putting into the separation groove 307 to be equipped with spring 305 between buffer board 312 and the limiting plate 311, thereby start fourth motor 310 and can drive buffer board 312 and rotate and make the egg in the separation groove 307 rotate, make the egg get into totally and separate and fix a position in the constant head tank 308 of the open oval structure in 307 bottom surface, make the orientation at egg both ends unified, move on transfer orbit 301 through positioning seat 302 up to between two hoisting frames 303, thereby can lift up the lifting plate 303 through step motor 306 and lift up a plurality of positioning seats 302 that set up side by side up to the centre gripping subassembly 4 below.

Thereby first motor 403 in the centre gripping subassembly 4 connects two derailleurs 404 through two shaft couplings transmissions respectively and drives two derailleurs 404 two linear array's threaded rod 405 rotations of fixed connection respectively for two splint 407 in a plurality of clamping structure 406 can press from both sides the egg in the positioning seat 302 and get, and the arc wall 408 of all seting up through two grip block 407 opposite faces can improve the better centre gripping egg of clamping structure 406, prevents that the egg from dropping.

Drive centre gripping subassembly 4 through conveying frame 2 and remove, thereby make centre gripping subassembly 4 centre gripping egg through washing subassembly 8, water pipe through washing in the frame 801 provides the water source for a plurality of shower nozzles 802 and can wash the egg, get rid of the spot on egg surface, then centre gripping subassembly 4 centre gripping egg gets into in the subassembly 5 of drying again, through three fan 503 blow-dry fast the water on egg surface, then centre gripping subassembly 4 centre gripping egg gets into retort 6 again, sterilization lamp 601 through retort 6 inner wall equidistance all establishes can carry out the sterilization and disinfection for the egg, the egg after the disinfection gets into in the dress box subassembly 7 along with centre gripping subassembly 4, can carry centre gripping subassembly 4 below with egg box base 702 through conveyer belt 701, thereby first motor 403 controls clamping plate 407 to open and make the egg drop to in the dress egg groove this moment, egg box cover 704 in the box lid case 703 is connected with through the transmission belt by the second motor and passes the egg box 705 when the dress egg groove in egg box base 702 is filled with The moving rod 706 is pulled to disengage the stop bar 707 and cover the egg carton base 702, and then the egg carton base 702 and the egg carton cover 704 can be sealed by the carton sealing mechanism.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. An automatic egg packaging device comprises a machine body (1), wherein closed-loop conveying frames (2) are respectively arranged on two sides of the inner wall of the machine body (1); the method is characterized in that:

a sequencing component (3) is arranged below the conveying frame (2); a plurality of clamping assemblies (4) are connected between the two conveying frames (2) in a sliding manner;

a flushing component (8) is arranged in one side of the machine body (1); an air supply outlet (101) is arranged above the flushing component (8) and on the outer wall of the machine body (1) in a linear array manner; a drying component (5) is arranged in the air supply outlet (101);

one side of the drying component (5) is provided with a sterilizing chamber (6); a box loading opening (102) is formed in one side of the sterilizing chamber (6), which is far away from the drying component (5), and is positioned between two side walls of the machine body (1); a boxing assembly (7) is arranged in the boxing opening (102);

the sequencing assembly (3) comprises a transfer track (301); lifting frames (303) are fixedly arranged on two sides of the conveying track (301) respectively; a lifting plate (304) is connected between the lifting frames (303) in a sliding manner; step motors (306) matched with the lifting frames (303) are respectively arranged on two sides of the lifting plate (304); the upper surface of the conveying track (301) is connected with a positioning seat (302) in a sliding manner;

the clamping assembly (4) comprises a mounting frame (401) of a U-shaped structure; two ends of the mounting frame (401) are respectively sleeved with a connector (402) matched with the conveying frame (2); a first motor (403) is fixedly connected to one side of the mounting frame (401); the first motor (403) is in transmission connection with two transmissions (404) through two couplings respectively; two linear arrays of threaded rods (405) are fixedly connected to the two speed changers (404) respectively; two threaded rods (405) are sleeved between the two sides of the mounting frame (401); a plurality of clamping structures (406) are in threaded fit with the peripheral side surfaces of the two threaded rods (405);

the boxing assembly (7) comprises a conveyor belt (701); egg box bases (702) are arranged on the conveyor belt (701) in a linear array; a box cover box (703) is fixedly connected to one side of the machine body (1) and is positioned above the conveyor belt (701); a second motor (705) is fixedly arranged on one side of the box cover box (703); the second motor (705) is connected with a transmission rod (706) through a belt; the transmission rod (706) is arranged on one side surface of the box cover box (703) through a bracket; two ends of the transmission rod (706) are respectively connected with a limiting rod (707) in a transmission way; two sides of the bottom of the box cover box (703) are respectively and fixedly connected with a limiting box (708); a limiting rod (707) is arranged in the limiting box (708); egg box covers (704) are arranged in the box cover box (703) in a linear array; a box sealing mechanism is fixedly connected between the box cover box (703) and the conveyor belt (701).

2. An automatic egg packaging device as claimed in claim 1, characterized in that said washing assembly (8) comprises washing racks (801) respectively mounted on both sides of the inner wall of the machine body (1) and located between the two conveying racks (2); a water pipe is arranged in the washing frame (801); and a plurality of spray heads (802) are arranged on one side of the washing frame (801) close to the conveying frame (2).

3. An automatic egg packaging device as claimed in claim 1, characterized in that said drying assembly (5) comprises an air box (501) fixedly mounted on one side of the air supply opening (101); a third motor (502) is arranged in the air box (501) in a linear array; and a fan (503) is fixedly connected with the rotating shaft end of the third motor (502).

4. The automatic egg packaging device as claimed in claim 1, characterized in that the inner walls of said sterilizing chamber (6) are provided with sterilizing lamps (601).

5. The automatic egg packaging device as claimed in claim 1, wherein the positioning seats (302) are provided with a linear array of separation grooves (307) of circular structure on the upper surface;

the bottom surface of the separation groove (307) is provided with a positioning groove (308) with an oval structure; the bottom of the positioning groove (308) is provided with a motor hole (309);

a fourth motor (310) is fixedly arranged in the motor hole (309); a limiting plate (311) is fixedly connected with the rotating shaft end of the fourth motor (310);

a buffer plate (312) is arranged above the limiting plate (311); and a spring (305) is arranged between the buffer plate (312) and the limiting plate (311).

6. The automatic egg packaging device as claimed in claim 5, wherein the upper surface of the buffer plate (312) is an arc-shaped concave surface.

7. An automatic egg packaging device according to claim 1, characterized in that said gripping structure (406) comprises two symmetrically arranged gripping plates (407);

the opposite surfaces of the two clamping plates (407) are provided with arc-shaped grooves (408);

a linear array of rubber filler strips (409) is arranged in the arc-shaped groove (408);

two through holes (410) are formed in the surface of the clamping plate (407) and above the arc-shaped groove (408).

8. The automatic egg packaging device as claimed in claim 1, wherein the egg box base (702) and the egg box cover (704) are equally spaced from each other with egg containing grooves.