CN210753519U - Intelligent production line for bonding of door plate and glass of rail transit - Google Patents

Abstract

The utility model relates to an intelligent production line for the bonding of rail transit door panels and glass, comprising a working platform on which a structural glue door panel assembly system and a sealant door panel assembly system are arranged; the structural glue door panel assembly system includes: The structural rubber door panel assembly line body, the front end of the structural rubber door panel assembly line body is provided with a door panel threading system; the side of the structural rubber door panel assembly line body is sequentially provided with an activator coating robot, a primer coating robot, and a structural adhesive coating robot. The rear end of the structural plastic door panel assembly line body is provided with a door panel offline robot. The utility model is oriented to the rail transit industry, and solves the problems of door panel threading, window frame grinding and dust collection, window frame coating activator, window frame coating primer, window frame gluing and scraping and overflowing glue, and door panel circulation between stations. , The door panel goes online and offline, which further improves the stability of the bonding quality between the door panel and the glass, and further promotes the automation process.

Description

An intelligent production line for rail transit door panel and glass bonding

technical field

The utility model relates to the technical field of rail transit equipment, in particular to an intelligent production line for bonding rail transit door panels and glass.

Background technique

At present, industrial robots can improve the production efficiency and quality of products and improve labor conditions, so they have been widely used. However, due to the particularity of the production process in the gluing workshop, most of the operation actions require the skilled operation skills and experience of the operators to complete the operation. It is difficult to realize the production automation itself, and the automation of the gluing workshop is rarely used in actual industrial production. At present, the door panel and glass bonding workshop carries out door panel threading, window frame grinding and dust collection, window frame coating with activator, window frame coating primer, window frame glueing and scraping glue, and door panel circulation between stations , When the door panel goes online and offline, it is completely done by manual work, with low degree of automation, high labor intensity, potential occupational health and safety hazards, low product quality consistency, and untraceable product quality, which needs to be further improved.

Utility model content

Purpose of the utility model: In order to overcome the deficiencies in the prior art, the present utility model provides an intelligent production line for bonding rail transit door panels and glass.

Technical solution: In order to solve the above technical problems, an intelligent production line for rail transit door panels and glass bonding of the present invention includes a working platform, and the working platform is provided with a structural plastic door panel assembly system and a sealant door panel assembly system. The structural plastic door panel assembly system includes a structural plastic door panel assembly line body, and the front end of the structural plastic door panel assembly line body is provided with a door panel threading system; Covering robot, structural glue gluing robot, and the rear end of the structural glue door panel assembly line is provided with a door panel offline robot.

Wherein, the sealant door panel assembly system includes a sealant door panel assembly line body, a window frame polishing robot is arranged at the front end of the sealant door panel assembly line, and a window frame polishing robot gripper tool is arranged on the window frame polishing robot.

Wherein, a glass transmission line body is arranged on the side of the sealant door panel assembly line body.

Wherein, the front end of the glass transmission line is provided with a glass line end elevator, the glass transmission line is provided with a glass workpiece centering device and a glass workpiece accompanying tool, and the rear end of the glass transmission line is provided with a glass centering table.

Wherein, a sealant glue applicator robot is arranged on one side of the sealant door panel assembly line, and a sealant glue gun replacement table and a sealant gear pump are arranged within the working range of the sealant glue applicator.

Wherein, the rear end of the sealant door panel assembly line body is provided with a sealant off-line door panel car, and the sealant off-line door panel car is located within the working range of the door panel off-line robot.

Wherein, a sealant upper and lower door sheet cart is arranged within the working range of the window frame grinding robot.

Wherein, the door panel threading system includes a door panel threading workbench and a door panel threading robot, which are arranged at the front end of the structural adhesive door panel assembly line. Glue stock library.

Wherein, a window frame grinding workbench is arranged between the structural glue door panel assembly line body and the door panel rubber strip workbench.

Wherein, the door panel offline robot is provided with an offline robot door panel suction cup; the door panel offline robot is provided with a structural glue offline door panel feeder within the working range.

Beneficial effects: The utility model has the following beneficial effects:

The utility model is oriented to the rail transit industry, and solves the problems of door panel piercing, window frame grinding and dust absorption, window frame coating activator, window frame coating primer, window frame gluing and scraping overflow glue, and door panel circulation between stations. , The door panel goes online and offline, which further improves the stability of the bonding quality between the door panel and the glass, and further promotes the automation process.

Description of drawings

Fig. 1 is the structural representation of the utility model;

FIG. 2 is a schematic structural diagram of a glass centering table.

In the figure, 1-working platform; 2-door panel wearing rubber strip worktable; 3-window frame grinding worktable; 4-structure plastic door panel assembly line; 5-glass wire end lifter; 6-activator coating robot; 7- Coating head replacement table; 8-glass transmission line body; 9-glass static frame; 10-door panel line lifter; 11-structural glue applicator robot; 12-structural glue gun replacement table; 13-door panel workpiece; 14 -Structural glue off-line door panel car; 15- off-line robot door panel suction cup; 16- sealant off-line door panel car; 17- door panel off-line robot; 18- structural glue gun replacement table; 19- structural glue gear pump; 20- Sealant glue gun replacement table; 21- Sealant gear pump; 22- Sealant glue application robot; 23- Glass centering table; 24- Glue pump; 25- Bottom coating robot; 26- Hose heating control cabinet ;27-Glass workpiece centering device;28-General control cabinet;29-Glass workpiece accompanying tooling;30-Glass feed truck;31-Sealed door panel assembly line;32-Window frame grinding robot;33-Door panel line suction cup;34 -Sealant line door panel car; 35-Structural adhesive line door panel car; 36-Blade threading robot tool changing station; 37-Door panel threading robot; 38-Adhesive strip material warehouse.

Detailed ways

The present utility model will be further described below in conjunction with the accompanying drawings.

As shown in Figures 1 and 2, an intelligent production line for rail transit door panel and glass bonding of the present invention includes a working platform 1, and the working platform 1 is provided with a structural rubber door panel assembly system and a sealant door panel. The assembly system; the structural glue door panel assembly system includes a structural glue door panel assembly line body 4, and the front end of the structural glue door panel assembly line body 4 is provided with a door panel rubber strip system; Robot 6, primer coating robot 25, structural adhesive gluing robot 11, a door panel offline robot 17 is provided at the rear end of the structural adhesive door panel assembly line 4, and the door panel offline robot 17 is provided with an offline robot door panel suction cup 15; A structural glue off-line door panel cart 14 is arranged within the working range of the door panel off-line robot 17 . The sealant door panel assembly system includes a sealant door panel assembly line 31, a window frame grinding robot 32 is disposed at the front end of the sealant door panel assembly line 31, and a window frame grinding robot grip tool 33 is disposed on the window frame grinding robot 32. A glass transmission line body 8 is provided on the side of the glue door panel assembly line body 31 . The front end of the glass transmission line body 8 is provided with a glass line end lifter 5, the glass transmission line body 8 is provided with a glass workpiece centering device 27 and a glass workpiece accompanying tool 29, and the rear end of the glass transmission line body 8 is provided with a glass pair. Zhongtai 23. A sealant glue applicator robot 22 is arranged on one side of the sealant door panel assembly line 31 , and a sealant glue gun replacement table 20 and a sealant gear pump 21 are arranged within the working range of the sealant glue applicator robot 22 . The rear end of the sealant door panel assembly line body 31 is provided with a sealant off-line door panel car 16, the sealant off-line door panel car 16 is located within the working range of the door panel off-line robot 17, and the window frame polishing robot 32 Within the working range, a sealant upper and lower door sheet cart 34 is provided. The door panel threading system includes a door panel threading workbench 2 arranged at the front end of the structural adhesive door panel assembly line 4, and a door panel threading robot 37. The door panel threading robot 37 is provided with structural adhesive thread and door panels within the working range. Cart 35 and strip magazine 38. A window frame grinding workbench 3 is arranged between the structural glue door panel assembly line 4 and the door panel rubber strip workbench 2 .

Specifically, the door panel threading robot 37 is used for assembling the rubber strip; the window frame grinding robot 32 is used for the window frame grinding operation; the activator coating robot 6 is used for the automatic coating activator operation of the window frame; The coating robot 25 is used for the automatic coating and primer operation of the window frame; the structural adhesive gluing robot 11 is used for the automatic structural adhesive application of the window frame and the automatic glass installation; the sealant gluing robot 22 is used for the automatic coating of the window frame. Sealant and automatic scraping and overflowing operations; the door panel offline robot 17 is used for automatic offline operation of two door panel line body and door panel workpieces.

The working process of the utility model is as follows:

1. The door panel threading robot 37 grabs the door panel workpiece 13 from the structural adhesive wire and door panel feeder 35 through the robot hand tool and places it on the door panel threading workbench 2, and then grabs the adhesive strip from the adhesive strip storage 38 and sends it to The door panel wears the rubber strip workbench 2 to carry out the rubber strip assembly operation;

2. The door panel workpiece 13 is transferred to the grinding robot workbench, and the window frame polishing robot performs the door panel and window frame grinding and vacuuming operation through the window frame polishing robot claw tool, and at the same time grabs the door panel workpiece 13 from the sealant line and door panel car 34 and places it to the Sealant door panel assembly line body 31;

3. The door panel workpiece 13 is transferred to the activator coating robot workbench, and the activator coating robot automatically coats the door panel workpiece 13 on the structural rubber door panel assembly line 4 with an activator;

4. The glass workpiece is placed on the glass workpiece accompanying tooling 29. The glass workpiece accompanying tooling 29 flows to the activator coating robot workbench through the glass transmission line 8. The glass workpiece centering device 27 mechanically clamps the glass workpiece through the cylinder. Centering and positioning, the activator coating robot automatically coats the glass workpiece with activator;

5. The door panel workpiece 13 is transferred to the workbench of the primer coating robot, and the primer coating robot automatically coats and primers the door panel workpiece 13 on the structural plastic door panel assembly line 4;

6. The glass workpiece is placed on the glass workpiece accompanying tooling 29. The glass workpiece accompanying tooling 29 is transferred to the base coating robot workbench through the glass transmission line 8. The glass workpiece centering device 27 mechanically clamps the glass workpiece through the cylinder. Centering and positioning, the primer coating robot automatically coats and primers the glass workpiece;

7. The door panel workpiece 13 is transferred to the workbench of the structural adhesive gluing robot, and the structural adhesive gluing robot grabs the glue gun from the structural adhesive gun replacement table 18 to automatically apply the structural adhesive to the door panel workpiece 13 on the structural adhesive door panel assembly line 4. , and then grab the glass suction cup tooling 12 to grab the glass workpiece from the glass transmission line and send it to the glass resting frame 9 for glass flipping, and then grab the glass workpiece and send it to the glass centering table 23. The glass centering table is aligned by the cylinder. The glass workpiece is mechanically clamped, centered and positioned, and finally sent to the door panel workpiece 13 on the structural plastic door panel assembly line 4 for automatic glass installation;

8. The door panel workpiece 13 is transferred to the sealant gluing robot workbench, and the sealant gluing robot 22 grabs the glue gun from the sealant glue gun replacement table 20 and automatically applies sealant to the door panel workpiece 13 on the sealant door panel assembly line 31 Operation;

9. The door panel workpiece 13 is transferred to the door panel off-line robot workbench, and the door panel off-line robot automatically transports the door panel workpiece 13 on the structural glue door panel assembly line 4 to the structural adhesive off-line door panel feeder 14 through the off-line robot door panel suction cup 15, and at the same time The door panel workpiece 13 on the sealant door panel assembly line body 31 is automatically transported to the sealant off-line door panel car 16 .

Claims (10)

1. The utility model provides a be used for track traffic door plant and intelligent production line that glass bonds which characterized in that: the device comprises a working platform (1), wherein a structural adhesive door plate assembly system and an adhesive door plate assembly system are arranged on the working platform (1); the structural adhesive door plate assembly system comprises a structural adhesive door plate assembly line body (4), and a door plate adhesive tape penetrating system is arranged at the front end of the structural adhesive door plate assembly line body (4); the side edge of the structural adhesive door plate assembly line body (4) is sequentially provided with an activator coating robot (6), a bottom coating robot (25) and a structural adhesive gluing robot (11), and the rear end of the structural adhesive door plate assembly line body (4) is provided with a door plate off-line robot (17).

2. The intelligent production line for bonding the door plate and the glass of the rail transit according to claim 1, is characterized in that: the sealing rubber door plate assembling system comprises a sealing rubber door plate assembling line body (31), a window frame polishing robot (32) is arranged at the front end of the sealing rubber door plate assembling line body (31), and a window frame polishing robot paw tool (33) is arranged on the window frame polishing robot (32).

3. The intelligent production line for bonding the door plate and the glass of the rail transit according to claim 2, is characterized in that: and a glass conveying line body (8) is arranged on the side surface of the sealing rubber door plate assembly line body (31).

4. The intelligent production line for bonding the door plate and the glass of the rail transit according to claim 3, wherein: the glass conveying line is characterized in that a glass line end lifter (5) is arranged at the front end of the glass conveying line body (8), a glass workpiece centering device (27) and a glass workpiece accompanying tool (29) are arranged on the glass conveying line body (8), and a glass centering table (23) is arranged at the rear end of the glass conveying line body (8).

5. The intelligent production line for bonding the door plate and the glass of the rail transit according to claim 2, is characterized in that: a sealant gluing robot (22) is arranged on one side of the sealant door panel assembly line body (31), and a sealant gun replacement table (20) and a sealant gear pump (21) are arranged in the working range of the sealant gluing robot (22).

6. The intelligent production line for bonding the door plate and the glass of the rail transit according to claim 2, is characterized in that: the rear end of the sealing rubber door panel assembly line body (31) is provided with a sealing rubber inserting line door panel skip car (16), and the sealing rubber inserting line door panel skip car (16) is located in the working range of the door panel inserting line robot (17).

7. The intelligent production line for bonding the door plate and the glass of the rail transit according to claim 2, is characterized in that: and a sealant on-line door plate skip car (34) is arranged in the working range of the window frame polishing robot (32).

8. The intelligent production line for bonding the door plate and the glass of the rail transit according to claim 1, is characterized in that: the door plate adhesive tape threading system comprises a door plate adhesive tape threading workbench (2) arranged at the front end of the structural adhesive door plate assembly line body (4) and a door plate adhesive tape threading robot (37), wherein a structural adhesive door plate feeding trolley (35) and an adhesive tape storage bin (38) are arranged in the working range of the door plate adhesive tape threading robot (37).

9. The intelligent production line for bonding the door plate and the glass of the rail transit according to claim 8, wherein: a window frame polishing workbench (3) is arranged between the structural adhesive door plate assembly line body (4) and the door plate adhesive tape penetrating workbench (2).

10. The intelligent production line for bonding the door plate and the glass of the rail transit according to claim 1, is characterized in that: the door panel offline robot (17) is provided with an offline robot door panel sucker (15); and a structural adhesive lower line door plate skip car (14) is arranged in the working range of the door plate lower line robot (17).

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