CN210709136U - Automatic change light wallboard production conveying system - Google Patents
Automatic change light wallboard production conveying system Download PDFInfo
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- CN210709136U CN210709136U CN201921509620.2U CN201921509620U CN210709136U CN 210709136 U CN210709136 U CN 210709136U CN 201921509620 U CN201921509620 U CN 201921509620U CN 210709136 U CN210709136 U CN 210709136U
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- sliding block
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- pushing
- falling
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 230000008859 change Effects 0.000 title description 3
- 230000007246 mechanism Effects 0.000 claims abstract description 88
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 7
- 230000008569 process Effects 0.000 claims abstract description 6
- 230000009467 reduction Effects 0.000 claims description 4
- 230000007723 transport mechanism Effects 0.000 claims 1
- 239000000446 fuel Substances 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 8
- 239000004566 building material Substances 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Abstract
The utility model discloses an automatic light wallboard production and transmission system, which comprises a slider automatic falling mechanism, a pushing mechanism, a mould conveying mechanism and a controller; the automatic sliding block falling mechanism is arranged on the frame and used for storing the sliding block and pushing the automatically falling sliding block to the pushing mechanism; the pushing mechanism is positioned on one side below the automatic sliding block falling mechanism and used for pushing the sliding block to the die conveying mechanism; the die conveying mechanism is connected with one side of the automatic sliding block falling mechanism and is used for conveying the sliding block to move forwards; the controller is respectively connected with the automatic sliding block falling mechanism, the pushing mechanism and the die conveying mechanism and is used for controlling the whole conveying process. The utility model discloses not only under the prerequisite of having guaranteed the normal operating of production line, improved production efficiency, improved the gas emission environment, solved a fork truck incessant transportation moreover, a difficult problem such as time wasting, extravagant fuel.
Description
Technical Field
The utility model belongs to the technical field of building material production, concretely relates to change light wallboard production transfer system.
Background
In China, with the continuous emergence of novel, environment-friendly and energy-saving building materials and production lines thereof, the automation degree of the transformation of mechanical equipment matched with the building materials directly influences the production yield and quality of the building materials. The improvement of the production efficiency is the key to reduce the production cost. At present, the lower frame of the domestic light wallboard production line adopts a single group of six layers of dies to carry out the lower frame, and each group of stacked plates is carried to a storage yard by a forklift one by one, so that the forklift needs to be fixed to transport continuously in the whole shift time in the whole production process, time and fuel are wasted, and the use efficiency of the forklift is also influenced.
SUMMERY OF THE UTILITY MODEL
In view of this, the main object of the present invention is to provide an automatic light wallboard production and conveying system.
In order to achieve the above purpose, the technical scheme of the utility model is realized like this:
the embodiment of the utility model provides an automatic light wallboard production and transmission system, which comprises a slide block automatic falling mechanism, a pushing mechanism, a mould conveying mechanism and a controller;
the automatic sliding block falling mechanism is arranged on the frame and used for storing the sliding block and pushing the automatically falling sliding block to the pushing mechanism;
the pushing mechanism is positioned on one side below the automatic sliding block falling mechanism and used for pushing the sliding block to the die conveying mechanism;
the die conveying mechanism is connected with one side of the automatic sliding block falling mechanism and is used for conveying the sliding block to move forwards;
the controller is respectively connected with the automatic sliding block falling mechanism, the pushing mechanism and the die conveying mechanism and is used for controlling the whole conveying process.
In the scheme, the automatic sliding block falling mechanism comprises a sliding block box, at least one first air cylinder and a pusher, wherein a plurality of sliding blocks are stacked in the sliding block box along the vertical line direction, and the first air cylinder is positioned on one side of the bottom of the sliding block box and used for conveying the sliding block positioned at the lowest position in the sliding block box to the pushing mechanism; the pusher is connected with a piston rod of the first air cylinder.
In the scheme, each first air cylinder is connected with one end of a first electromagnetic valve through an air pressure conveying conduit, and the other end of the first electromagnetic valve is connected with an air source.
In the above scheme, the pushing mechanism includes a second cylinder, and the second cylinder is located at the other side of the bottom of the sliding block box and used for pushing the sliding block to the mold conveying mechanism.
In the scheme, the second air cylinder is connected with one end of a second electromagnetic valve through an air pressure conveying conduit, and the other end of the second electromagnetic valve is connected with an air source.
In the above scheme, mould conveying mechanism includes gyro wheel frame, at least a set of transmission wheelset all sets up on the gyro wheel frame, one side and the automatic mechanism of whereabouts of slider of gyro wheel frame are connected, at least a set of transmission wheelset includes a plurality of gyro wheel, chain, leading gear, gear motor, a plurality of gyro wheel interval arrangement in proper order, leading gear is located two spaced below of gyro wheel, the chain is connected with gear motor around establishing on the gear of a plurality of gyro wheel and leading gear after.
In the above scheme, the transmission wheel set further includes two correction wheels and two correction wheel brackets, and the two correction wheels are respectively located at two sides of the roller frame and used for correcting the advancing direction of the sliding block; each correcting wheel is fixed on the roller wheel frame through a correcting wheel bracket.
In the scheme, the automatic falling mechanism further comprises a baffle plate assembly, and the baffle plate assembly is arranged on the roller frame close to one side of the automatic falling mechanism of the sliding block and is used for controlling the interval and the transmission load between the sliding blocks on the die conveying mechanism.
In the above scheme, the baffle assembly comprises a baffle, a third cylinder, a first proximity switch and a third electromagnetic valve, the third cylinder is connected with the baffle, the third cylinder is connected with one end of the third electromagnetic valve through an air pressure conveying conduit, the other end of the third electromagnetic valve is connected with an air source, and the first proximity switch is arranged on the roller frame and connected with the third electromagnetic valve.
In the above scheme, the tail end of the roller frame is provided with the second proximity switch.
Compared with the prior art, the utility model discloses not only under the prerequisite of having guaranteed the normal operating of production line, improved production efficiency, improved the gas emission environment, solved a fork truck moreover incessant transportation, a difficult problem such as waste time, extravagant fuel.
Drawings
Fig. 1 is a schematic structural view of an automated lightweight wallboard production and transfer system according to an embodiment of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a rear view of FIG. 1;
fig. 4 is a schematic structural view of two sets of symmetrical devices of an automatic light wall board production and conveying system according to an embodiment of the present invention;
fig. 5 is a top view of fig. 4.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The embodiment of the utility model provides an automatic light wallboard production and transmission system, as shown in fig. 1-3, comprising a slide block automatic falling mechanism 1, a pushing mechanism 2, a mould conveying mechanism 3 and a controller;
the automatic sliding block dropping mechanism 1 is arranged on the frame 4 and used for storing the sliding block and pushing the automatically dropping sliding block to the pushing mechanism 2;
the pushing mechanism 2 is positioned at one side below the automatic sliding block falling mechanism 1 and used for pushing the sliding block to the die conveying mechanism 3;
the die conveying mechanism 3 is connected with one side of the sliding block automatic falling mechanism 1 and is used for conveying the sliding block to move forwards;
the controller is respectively connected with the automatic sliding block falling mechanism 1, the pushing mechanism 2 and the die conveying mechanism 3 and is used for controlling the whole conveying process.
The automatic sliding block dropping mechanism 1 comprises a sliding block box 11, two first cylinders 12 and a pusher 13, wherein a plurality of sliding blocks are stacked in the sliding block box 11 along the vertical line direction, and the first cylinders 12 are arranged at one side of the bottom of the sliding block box 11 and used for conveying the sliding block at the lowest position in the sliding block box 11 to the pushing mechanism 2; the pusher 13 is connected to the piston rods of the two first cylinders 12.
The two first air cylinders 12 are connected with one end of a first electromagnetic valve 14 through an air pressure conveying conduit, and the other end of the first electromagnetic valve 14 is connected with an air source.
The pushing mechanism 2 comprises a second air cylinder 21, and the second air cylinder 21 is located on the other side of the bottom of the sliding block box 11 and used for pushing the sliding block to the mold conveying mechanism 3.
The second air cylinder 21 is connected with one end of a second electromagnetic valve 22 through an air pressure conveying conduit, and the other end of the 22 nd electromagnetic valve 22 is connected with an air source.
The sliding block box 11 is arranged at the front end of the frame 4, and the bottom of the sliding block box is 90 degrees to the frame 40Fixedly connected with the base and formed into a whole.
The slider box 11 is used for placing a certain number of sliders in the box groove, so that the sliders at the bottom are pushed one by one in the horizontal direction under the action of the first air cylinder 12, and when one slider is pushed, other sliders can automatically fall down to fill the position of the previous slider.
One end of the second air cylinder 21 is fixedly connected in the sliding block box 11, the other end, namely the air cylinder rod, is fixedly connected with the push plate, the second electromagnetic valve 22 controls the action of the air cylinder rod under the action of air pressure, and the push plate sends the sliding block into the die conveying mechanism 3 along the horizontal direction, so that the sliding block enters the die conveying mechanism 3 according to the required time interval.
The inner side of the sliding block box 11 is fixedly connected with a second air cylinder 22, the other side of the sliding block box is fixedly connected with a sliding block conveying panel in parallel with the second air cylinder 22, the panel is provided with four rolling wheels which are connected in a rotating mode and used for reducing friction of the sliding block, and the middle of the sliding block box is provided with an elastic pressing plate 111 which is connected with the upper portion of the sliding block box 11 in a rotating mode so as to ensure that the sliding block is stable in the conveying process. The function of the slide block box 11 is to automatically and smoothly feed the slide block pushed to the slide block box 11 into the mold conveying mechanism 3.
The mold conveying mechanism 3 comprises a roller frame 31, at least one group of transmission wheel sets 32, the at least one group of transmission wheel sets 32 are all arranged on the roller frame 31, one side of the roller frame 31 is connected with the automatic falling mechanism 1 of the sliding block, the at least one group of transmission wheel sets 32 comprises a plurality of rollers 321, a chain 322, a guide gear 323 and a speed reduction motor 324, the plurality of rollers 321 are sequentially arranged at intervals, the guide gear 323 is positioned below the intervals of the two rollers 321, and the chain 322 is connected with the speed reduction motor 324 after being wound on the gears of the plurality of rollers 321 and the guide gear 323.
The left end and the right end of each roller 321 are respectively connected with a bearing in a rotating manner, and the function of each roller is to convey the slide blocks and the loaded molds in a rolling manner at certain time intervals.
One end of the bearing is fixedly connected with the bearing seat, the other end of the bearing is rotatably connected with the roller, the radial load can be borne, the fixed shaft only can rotate to control the axial movement and the radial movement of the fixed shaft, and energy consumption caused by friction is reduced.
The bottom of the bearing seat is fixedly connected with the roller frame, the side face of the bearing seat is rotatably connected with the bearing, and the bearing is used for supporting and fixing the bearing and controlling the bearing to rotate in a balanced manner.
The inner diameter of the gear is fixedly connected to the shaft end of the roller 321, the teeth are rotationally connected with the chain 322, and the teeth are used for driving the chain 322 to move under the action of the speed reducing motor 324, so that all the driven gears are driven to rotate, all the roller 321 is driven to rotate in the same direction, and the sliding block and the mold carried by the sliding block move forwards.
The chain 322 is rotatably connected to all the gears of the mold conveying mechanism 3 in a circulating manner, and is used for driving all the driven gears to rotate under the driving of the driving gear, so that all the rollers 321 rotate in the same direction, and the slide block and the mold carried by the slide block move forward.
One end of the guide gear 323 is fixedly connected to the roller frame 31, teeth are rotatably connected with the chain 322, and the guide gear 323 is used for changing the transmission direction of the chain 322 in the driving process of the chain 322, increasing the number of teeth of the chain 322 engaged with the gears, increasing the stress area and improving the driving force.
One end of the motor base is fixedly connected with the roller frame 31, and the upper surface of the motor base is fixedly connected with the speed reducing motor 324, so that the speed reducing motor 324 is fixed, and the output driving force is ensured not to move radially or axially.
The transmission wheel set 32 further includes two correction wheels 325 and two correction wheel brackets 326, and the two correction wheels 325 are respectively located at two sides of the roller frame 31 for correcting the advancing direction of the slider, so as to avoid the slider from deviating; each of the correction wheels 325 is fixed to the roller frame 31 by a correction wheel bracket 326.
The distance between the two correction wheels 325 is the width of the slide block, so that the slide block can pass through smoothly. The function of the alignment wheel bracket 326 is to fix the spacing and height of the two bearings so that the alignment wheel 325 can correct the direction of the slider.
And the automatic falling mechanism further comprises a baffle plate assembly 33, wherein the baffle plate assembly 33 is arranged on the roller frame 31 close to one side of the automatic falling mechanism 1 of the sliding block and is used for controlling the interval between the sliding blocks and the transmission load on the mould conveying mechanism 3.
The baffle plate assembly 33 comprises a baffle plate 331, a third air cylinder 332, a first proximity switch 333 and a third electromagnetic valve 334, wherein the third air cylinder 332 is connected with the baffle plate 331, the third air cylinder 332 is connected with one end of the third electromagnetic valve 334 through an air pressure conveying pipe, the other end of the third electromagnetic valve 334 is connected with an air source, and the first proximity switch 333 is arranged on the roller frame 31 and is connected with the third electromagnetic valve 334.
The baffle 331 is fixedly connected to the cylinder rod of the third cylinder 332, and is used for being ejected or retracted under the action of the third cylinder 332 so as to ensure that the slide block enters a fixed position.
When the slide block comes out from the slide block box 11 and runs towards the die conveying mechanism 3, the first proximity switch 333 enters a working state, the third electromagnetic valve 334 controls the air cylinder 4 to work under the action of air pressure to drive the control baffle to pop up, after the slide block is in contact with the control baffle 331, the first proximity switch 333 stops, the third air cylinder 332 stops working, the slide block is in place, and the baffle 331 automatically returns.
The second proximity switch 34 is arranged at the tail end of the roller frame 31, when the slide block and the loaded mold reach the tail end of the mold conveying mechanism 3, the whole mold conveying mechanism 3 is full, the mold conveying mechanism 3 stops working, and after the first group of molds are carried away, the system resumes working.
The utility model discloses under the control of controller, adopt the produced atmospheric pressure of air compressor machine to control the action of first cylinder 12 through first solenoid valve 14 and move, the drive push pedal is released the slider level in slider box 11 bottom, continuously carry mould conveying mechanism 3 by second cylinder 21, the slider is under the linkage of first proximity switch 333 and baffle 331, fix a position the slider in required position, treat that the slider is every to carry six moulds for a set of back, gear motor 324 drive chain 322 drives all gyro wheels 321 and stops by oneself after the forward motion 900mm simultaneously, leave the position for next slider. After each full-load group of the finished product molds advances forwards by 900mm, stopping the mold conveying mechanism until the whole mold conveying mechanism 3 is full, and carrying each group of finished product molds to a storage yard in batches by a forklift to enter the next maintenance procedure; the slider left on the roller 321 is put into the slider box 11 for recycling after being retracted.
As shown in fig. 4 and 5, the two air sources can be symmetrically arranged, and the two air sources are controlled and driven by a controller, an air source and a speed reducing motor 324.
The speed reducing motor 324 drives the adjacent systems through a driving shaft, four gears are fixedly mounted on the shaft, every two gears are respectively mounted on two sides of the two groups of roller frames 31 and connected with the chains to serve as power sources of the whole conveying system, and the driving shaft drives the gears on the driving shaft to drive the whole mold conveying mechanism 3 to move forwards under the action of the speed reducing motor 324.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention.
Claims (10)
1. An automatic light wallboard production and conveying system is characterized by comprising a sliding block automatic falling mechanism, a pushing mechanism, a mold conveying mechanism and a controller;
the automatic sliding block falling mechanism is arranged on the frame and used for storing the sliding block and pushing the automatically falling sliding block to the pushing mechanism;
the pushing mechanism is positioned on one side below the automatic sliding block falling mechanism and used for pushing the sliding block to the die conveying mechanism;
the die conveying mechanism is connected with one side of the automatic sliding block falling mechanism and is used for conveying the sliding block to move forwards;
the controller is respectively connected with the automatic sliding block falling mechanism, the pushing mechanism and the die conveying mechanism and is used for controlling the whole conveying process.
2. The automatic light wall board production and conveying system of claim 1, wherein the automatic slider dropping mechanism comprises a slider box, a first air cylinder and a pusher, a plurality of sliders are stacked in the slider box along a vertical direction, and at least one first air cylinder is arranged on one side of the bottom of the slider box and used for conveying the lowermost slider in the slider box to the pusher; the pusher is connected with a piston rod of the first air cylinder.
3. The automated lightweight wallboard production conveyor system of claim 2, wherein each of the first air cylinders is connected to one end of a first solenoid valve through an air pressure delivery conduit, and the other end of the first solenoid valve is connected to an air supply.
4. The automated lightweight wallboard production conveyor system of claim 3, wherein the pushing mechanism comprises a second cylinder located on the other side of the bottom of the slide box for pushing the slide to the mold delivery mechanism.
5. The automated lightweight wallboard production conveyor system of claim 4, wherein the second air cylinder is connected to one end of a second solenoid valve through an air pressure delivery conduit, and the other end of the second solenoid valve is connected to an air supply.
6. The automatic light wall board production conveying system according to any one of claims 1 to 5, wherein the mold conveying mechanism comprises a roller frame and at least one set of transmission wheel sets, the at least one set of transmission wheel sets are all arranged on the roller frame, one side of the roller frame is connected with the automatic slider falling mechanism, the at least one set of transmission wheel sets comprises a plurality of rollers, a chain, a guide gear and a speed reduction motor, the plurality of rollers are sequentially arranged at intervals, the guide gear is located below the interval of the two rollers, and the chain is connected with the speed reduction motor after being wound on gears of the plurality of rollers and the guide gear.
7. The automated lightweight wallboard production conveyor system of claim 6, wherein the driving wheel set further comprises two aligning wheels and an aligning wheel support, the aligning wheels are respectively located at two sides of the roller frame for aligning the advancing direction of the sliding block; each correcting wheel is fixed on the roller wheel frame through a correcting wheel bracket.
8. The automated lightweight wallboard production conveyor system of claim 7, further comprising a baffle assembly disposed on the roller frame adjacent one side of the slide automatic drop mechanism for controlling spacing and conveying loads between the slides on the mold transport mechanism.
9. The automated lightweight wallboard production conveyor system of claim 8, wherein the baffle assembly comprises a baffle, a third cylinder, a first proximity switch, and a third solenoid valve, the third cylinder is connected to the baffle, the third cylinder is connected to one end of the third solenoid valve through an air pressure delivery conduit, the other end of the third solenoid valve is connected to an air supply, and the first proximity switch is disposed on the roller frame and connected to the third solenoid valve.
10. An automated lightweight wallboard production conveyor system according to claim 9, wherein the end of said roller frame is provided with a second proximity switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921509620.2U CN210709136U (en) | 2019-09-14 | 2019-09-14 | Automatic change light wallboard production conveying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921509620.2U CN210709136U (en) | 2019-09-14 | 2019-09-14 | Automatic change light wallboard production conveying system |
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| Publication Number | Publication Date |
|---|---|
| CN210709136U true CN210709136U (en) | 2020-06-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921509620.2U Expired - Fee Related CN210709136U (en) | 2019-09-14 | 2019-09-14 | Automatic change light wallboard production conveying system |
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| CN (1) | CN210709136U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110466936A (en) * | 2019-09-14 | 2019-11-19 | 陕西鸥克建材科技有限公司 | It automates lightweight wall plate and produces conveyer system |
-
2019
- 2019-09-14 CN CN201921509620.2U patent/CN210709136U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110466936A (en) * | 2019-09-14 | 2019-11-19 | 陕西鸥克建材科技有限公司 | It automates lightweight wall plate and produces conveyer system |
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Granted publication date: 20200609 |