CN210614414U

CN210614414U - CCD visual multifunctional auxiliary material automatic detection machine

Info

Publication number: CN210614414U
Application number: CN201921190298.1U
Authority: CN
Inventors: 周跃; 游刚; 黄外宾; 肖凯鸿; 胡勇; 龚镇
Original assignee: Ly Itech Dongguan Co
Current assignee: Ly Itech Dongguan Co
Priority date: 2019-07-26
Filing date: 2019-07-26
Publication date: 2020-05-26
Anticipated expiration: 2029-07-26

Abstract

The utility model relates to a detect technical field, disclose a multi-functional auxiliary material automated inspection machine of CCD vision. The automatic detection machine comprises a workbench, wherein a feeding module is arranged on one side of the workbench, a sliding module is arranged in the middle of the workbench, a good product blanking module and a defective product blanking module are arranged on the other side of the workbench side by side, a feeding manipulator is arranged between the feeding module and the sliding module, and a blanking manipulator is arranged among the good product blanking module, the defective product blanking module and the sliding module; the CCD camera comprises a sliding module, a CCD camera and a CCD camera, wherein a plurality of CCD vision modules are arranged around the middle section of the sliding module, and the CCD vision modules are provided with the CCD camera. The utility model provides a multi-functional auxiliary material automated inspection machine of CCD vision can carry out automated inspection to a plurality of auxiliary materials on the product, has not only saved a large amount of manpower and materials, has improved the efficiency of product manufacturing, can also guarantee the stability of detection achievement, has reduced the defective rate of product.

Description

CCD visual multifunctional auxiliary material automatic detection machine

Technical Field

The utility model relates to a detect technical field, in particular to multi-functional auxiliary material automated inspection machine of CCD vision.

Background

When some electronic and electric products, such as 3C products, are processed, it is often necessary to mount or attach a plurality of auxiliary materials to the products, and when the processed products are detected, the number and position of the auxiliary materials are also part of the detection. However, the auxiliary materials are often small in size and large in quantity, more than ten or even dozens of auxiliary materials are often installed on one product, so that the detection work is often complex and tedious, and generally, the auxiliary materials are manually detected by operators, more manpower and material resources are consumed, and due to the fact that a plurality of repeated operations are performed in the processing, the situation that the operators are tired frequently occurs in the later stage of the processing, so that the product quality is difficult to guarantee, and the reject ratio of the product is improved.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model provides a multi-functional auxiliary material automated inspection machine of CCD vision.

According to one aspect of the utility model, a CCD vision multifunctional auxiliary material automatic detection machine is provided, which comprises a workbench, wherein a feeding module is arranged on one side of the workbench, a sliding module is arranged in the middle of the workbench, a good product blanking module and a defective product blanking module are arranged on the other side of the workbench side by side, a feeding manipulator is arranged between the feeding module and the sliding module, and a blanking manipulator is arranged among the good product blanking module, the defective product blanking module and the sliding module; the CCD camera comprises a sliding module, a CCD camera and a CCD camera, wherein a plurality of CCD vision modules are arranged around the middle section of the sliding module, and the CCD vision modules are provided with the CCD camera.

The utility model provides a multi-functional auxiliary material automated inspection machine of CCD vision can carry out automated inspection to a plurality of auxiliary materials on the product, has not only saved a large amount of manpower and materials, has improved the efficiency of product manufacturing, can also guarantee the stability of detection achievement, has reduced the defective rate of product.

In some embodiments, a housing is disposed above the table. From this, set up the dustcoat and can carry out certain isolation and protection to equipment on the workstation, reduce and detect its interference that receives external environment of work.

In some embodiments, a warning light is provided on the top of the housing. Therefore, the alarm lamp can give an alarm when the detection work fails and the like.

In some embodiments, the feeding module, the good product discharging module and the defective product discharging module are all belt pulley drives. From this, set up the structure and the transmission mode of above-mentioned each module, can carry out material loading or unloading to the product.

In some embodiments, a coarse positioning fixture is disposed on the feeding module. From this, can place the product on thick positioning jig to rotate through the belt pulley and remove thick positioning jig, in order to carry out the material loading to the product.

In some embodiments, the sliding module includes a sliding table, and the sliding table has a fine positioning fixture slidably mounted thereon. From this, set up the structure of slip module, it can fix a position and remove the product to the cooperation CCD vision module detects.

In some embodiments, the loading module and the sliding module are offset from each other, and an upper portion of the loading robot is located above the loading module and the sliding module. From this, stagger the space that sets up can make full use of workstation top to material loading module and slip module to can shift the product through material loading manipulator.

In some embodiments, the sliding module is located between the good product blanking module and the defective product blanking module, and the upper portion of the blanking manipulator is located above the sliding module, the good product blanking module and the defective product blanking module. From this, to slip module, yields unloading module and defective products unloading module set up the space that can make full use of on the workstation stagger to can shift the product through unloading manipulator.

In some embodiments, a plurality of vacuum suction heads are disposed on each of the feeding robot and the discharging robot. Thus, the vacuum suction heads are provided on the respective manipulators, and the products can be transferred.

In some embodiments, the CCD vision module has three, and is located on both sides and above the middle section of the sliding module, respectively. From this, through a plurality of CCD vision modules in different positions, can carry out diversified the detection to the product on the slip module.

Drawings

Fig. 1 is a schematic view of the overall structure of a CCD vision multifunctional auxiliary material automatic detection machine according to an embodiment of the present invention;

FIG. 2 is a schematic view of the internal structure of the CCD visual multifunctional auxiliary material automatic detection machine shown in FIG. 1;

fig. 3 is a schematic view of a part of the structure of the CCD vision multifunctional auxiliary material automatic detection machine shown in fig. 2.

In the figure: workstation 1, material loading module 2, slip module 3, yields unloading module 4, defective products unloading module 5, material loading manipulator 6, unloading manipulator 7, CCD vision module 8, vacuum suction head 9, dustcoat 11, alarm lamp 12, thick positioning jig 21, slip table 31, smart positioning jig 32, CCD camera 81.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Fig. 1 schematically shows the overall structure of the multifunctional auxiliary material automatic detection machine with CCD vision according to an embodiment of the present invention, fig. 2 shows the internal structure of the multifunctional auxiliary material automatic detection machine with CCD vision in fig. 1 after the outer cover is removed, and fig. 3 shows one of the partial structures of the multifunctional auxiliary material automatic detection machine with CCD vision in fig. 2. As shown in fig. 1-3, the automatic detecting machine comprises a stably placed workbench 1, a plurality of devices are installed on the workbench 1, a cover 11 is arranged above the workbench 1, the cover 11 comprises a top plate at the top and side plates at each side, wherein, considering that the products can be conveniently loaded and unloaded, each side plate can be arranged to have a certain distance from the top surface of the workbench 1, and then a part of the devices can extend to the outer side of the workbench 1 through the lower empty part of the side plate.

Preferably, in order to facilitate operations such as mounting and dismounting the equipment on the workbench 1, an openable and closable door panel may be provided on a part of the side panel of the outer cover 11.

A feeding module 2 extending in the left-right direction is installed on one side (left side) above the workbench 1, the feeding module 2 is of a belt pulley transmission structure, the starting end of the feeding module extends to the outside of the workbench 1, and driving devices such as a motor for running a belt pulley are arranged in the feeding module 2.

Coarse positioning jig 21 has been placed on material loading module 2, and wherein, a plurality ofly have been placed side by side to coarse positioning jig 21 to can move to the middle part of workstation 1 along with the operation of belt pulley.

There is a sliding module 3 at the mid-mounting of workstation 1 top, and sliding module 3 includes a slip table 31 that extends in the left and right directions, is provided with drive and transmission equipment such as motor and drive wheel in the bottom of slip table 31, and slidable mounting has smart positioning jig 32 in the top of slip table 31, and wherein, smart positioning jig 32 can place a plurality ofly side by side to slide along slip table 31 under drive and transmission equipment's effect.

At the opposite side of workstation 1 top, the right side installation has all to extend a yields unloading module 4 and a defective products unloading module 5 in the left right direction side by side promptly, yields unloading module 4 and defective products unloading module 5 are the belt pulley transmission structure to both ends all extend to workstation 1's outside, and still all are provided with drive equipment such as the motor that is used for the operation belt pulley in yields unloading module 4 and the equal inside of defective products unloading module 5.

Preferably, in order to fully utilize the space on the table 1, the feeding module 2, the good product discharging module 4, and the defective product discharging module 5, which also extend in the left-right direction, may be arranged to be offset from the sliding module 3, that is, the end of the feeding module 2 and the start end of the sliding module 3 are arranged side by side, and the end of the sliding module 3 and the start ends of the good product discharging module 4 and the defective product discharging module 5 are arranged side by side.

A feeding manipulator 6 is further installed on the left side above the workbench 1, wherein the feeding manipulator 6 is located between the feeding module 2 and the movable module, namely, the operation position of the feeding manipulator can be moved right above the tail end of the feeding module 2 and the starting end of the sliding module 3, and a product can be transferred to the fine positioning fixture 32 through the coarse positioning fixture 21.

There is the side to still install an unloading manipulator 7 in the top of workstation 1, and wherein unloading manipulator 7 is located and slides between module 3, non-defective products unloading module 4 and defective products unloading module 5, and its operating point can remove directly over the end of sliding module 3 and the initiating terminal of non-defective products unloading module 4 and defective products unloading module 5 promptly, can transfer the product to on non-defective products unloading module 4 and defective products unloading module 5 by smart positioning jig 32.

The operation positions of the feeding manipulator 6 and the discharging manipulator 7 are all a plurality of vacuum suction heads 9, wherein the vacuum suction heads 9 on the feeding manipulator 6 or the discharging manipulator 7 are arranged side by side and are distributed and arranged right above the corresponding modules, and products can be transferred among the modules.

A plurality of CCD vision modules 8 are arranged around the middle section of the sliding table 31 of the sliding module 3, and each CCD vision module 8 is connected with a data processing system. Preferably, there are three CCD vision modules 8, which are respectively distributed on the front and rear sides and above the middle section of the sliding module 3, wherein the CCD vision module 8 located above is generally mounted on the bottom side of the top plate of the housing 11.

The CCD vision module 8 is provided with CCD cameras 81, and the lenses of the CCD cameras 81 face the same position in the middle section of the slide table 31. In addition, when necessary, some or all of the CCD cameras 81 may be set to slide, so as to facilitate focusing or overall photographing of a large product, or the like.

Preferably, a warning lamp 12 is provided on the top of the housing 11, and can be used to give a warning in time when a detection operation is performed due to an equipment failure or the like.

When using this multi-functional auxiliary material automated inspection machine of CCD vision to detect product and the last auxiliary material, can put in the product of taking the auxiliary material in proper order and lie in the thick positioning jig 21 of the initiating terminal of material loading module 2 on, then the product can be along with the belt pulley remove to the middle part of workstation 1.

Then, the feeding manipulator 6 operates, transfers the product from the rough positioning jig 21 to the fine positioning jig 32 located at the start end of the sliding module 3 using each vacuum suction head 9, and slides along the sliding table 31 of the sliding module 3 along with the fine positioning jig 32; when the product slides to the position where each CCD vision module 8 in the middle section of slip table 31 faces, the motion is stopped temporarily, CCD camera 81 on each CCD vision module 8 shoots the front and back side and the top surface of the product, and the shot data is sent to the data processing system for processing, and good products and defective products are analyzed.

Finally, the products after detection can slide to the tail end of the sliding module 3 along with the fine positioning jig 32, the blanking manipulator 7 operates, and the products are transferred from the fine positioning jig 32 by using the vacuum suction heads 9. Wherein, the yields is shifted to on the yields unloading module 4, and the defective products is shifted to on the defective products unloading module 5 to the yields unloading module 4 and the terminal of defective products unloading module 5 carry out the unloading to the product respectively.

What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.

Claims

The multifunctional visual CCD auxiliary material automatic detector is characterized in that: the automatic feeding device comprises a workbench (1), wherein a feeding module (2) is installed on one side of the workbench (1), a sliding module (3) is installed in the middle of the workbench, a good product discharging module (4) and a defective product discharging module (5) are installed on the other side of the workbench side by side, a feeding manipulator (6) is arranged between the feeding module (2) and the sliding module (3), and a discharging manipulator (7) is arranged between the good product discharging module (4), the defective product discharging module (5) and the sliding module (3); the CCD camera is characterized in that a plurality of CCD visual modules (8) are arranged around the middle section of the sliding module (3), and a CCD camera is arranged on each CCD visual module (8).
2. The automatic detection machine for CCD visual multifunctional auxiliary materials according to claim 1, characterized in that: an outer cover (11) is arranged above the workbench (1).
3. The automatic detection machine for CCD visual multifunctional auxiliary materials according to claim 2, characterized in that: an alarm lamp (12) is arranged at the top of the outer cover (11).
4. The automatic detection machine for CCD visual multifunctional auxiliary materials according to claim 1, characterized in that: the feeding module (2), the good product discharging module (4) and the defective product discharging module (5) are all in belt pulley transmission.
5. The automatic detection machine for CCD visual multifunctional auxiliary materials according to claim 1, characterized in that: and a coarse positioning jig (21) is arranged on the feeding module (2).
6. The automatic detection machine for CCD visual multifunctional auxiliary materials according to claim 1, characterized in that: the sliding module (3) comprises a sliding table (31), and a fine positioning jig (32) is slidably mounted on the sliding table (31).
7. The automatic detection machine for CCD visual multifunctional auxiliary materials according to claim 1, characterized in that: the feeding module (2) and the sliding module (3) are staggered with each other, and the upper part of the feeding manipulator (6) is positioned above the feeding module (2) and the sliding module (3).
8. The automatic detection machine for CCD visual multifunctional auxiliary materials according to claim 1, characterized in that: the sliding module (3) is located between the good product blanking module (4) and the defective product blanking module (5), and the upper portion of the blanking manipulator (7) is located above the sliding module (3), the good product blanking module (4) and the defective product blanking module (5).
9. The automatic detection machine for CCD visual multifunctional auxiliary materials according to claim 1, characterized in that: the feeding mechanical arm (6) and the discharging mechanical arm (7) are both provided with a plurality of vacuum suction heads (9).
10. The automatic detection machine for CCD visual multifunctional auxiliary materials according to claim 1, characterized in that: the CCD vision modules (8) are three and are respectively positioned at two sides and above the middle section of the sliding module (3).