CN108971027B - Battery detection mechanism - Google Patents
Battery detection mechanism Download PDFInfo
- Publication number
- CN108971027B CN108971027B CN201811088707.7A CN201811088707A CN108971027B CN 108971027 B CN108971027 B CN 108971027B CN 201811088707 A CN201811088707 A CN 201811088707A CN 108971027 B CN108971027 B CN 108971027B
- Authority
- CN
- China
- Prior art keywords
- battery
- conveyor belt
- detection
- imaging system
- clip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000001514 detection method Methods 0.000 title claims abstract description 135
- 238000003384 imaging method Methods 0.000 claims abstract description 62
- 238000011084 recovery Methods 0.000 claims description 26
- 238000004064 recycling Methods 0.000 claims description 18
- 238000007599 discharging Methods 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 5
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 230000004308 accommodation Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
Landscapes
- Specific Conveyance Elements (AREA)
Abstract
The embodiment of the invention discloses a battery detection mechanism which is used for solving the technical problem of low detection efficiency of the conventional battery detection equipment. The embodiment of the invention comprises a frame, wherein a detection module is arranged in the frame; the detection module comprises a detection conveyor belt; the feeding end of the detection conveyor belt is connected with a feeding conveyor belt; the discharge end of the detection conveyor belt is connected with a discharge conveyor belt; a first imaging system and a second imaging system are arranged on one side of the detection conveyor belt; the detection module further comprises a first robot and a second robot, wherein the first robot is arranged at the feeding end of the detection conveyor belt and is used for grabbing batteries on the feeding conveyor belt onto the detection conveyor belt; the second robot is arranged at the discharge end of the detection conveyor belt, and the second robot is used for grabbing the detected battery on the detection conveyor belt onto the discharge conveyor belt.
Description
Technical Field
The invention relates to the technical field of automatic detection equipment, in particular to a battery detection mechanism.
Background
In the detection of current battery, need detect four corners (cathode/positive pole) of battery, but in current check out test set, snatch the battery mainly through the manipulator, then detect four corners of battery in proper order through detection device, every survey a battery, the manipulator need remove a plurality of positions, just can all detect every corner, under the condition that a large amount of batteries need be detected, relies on foretell equipment to accomplish the detection work, seriously influences the efficiency that the battery detected.
Therefore, in order to solve the above-mentioned technical problems, finding an efficient battery detection mechanism is an important topic studied by those skilled in the art.
Disclosure of Invention
The embodiment of the invention discloses a battery detection mechanism which is used for solving the technical problem of low detection efficiency of the conventional battery detection equipment.
The embodiment of the invention provides a battery detection mechanism, which comprises a rack, wherein a detection module is arranged in the rack; the detection module comprises a detection conveyor belt; the feeding end of the detection conveyor belt is connected with a feeding conveyor belt; the discharge end of the detection conveyor belt is connected with a discharge conveyor belt; a first imaging system and a second imaging system are arranged on one side of the detection conveyor belt; the battery can sequentially pass through the first imaging system and the second imaging system under the drive of the detection conveyor belt;
when the battery passes through the first imaging system under the drive of the detection conveyor belt, the first imaging system detects the adjacent first corner and second corner of the battery;
when the battery passes through the second imaging system under the drive of the detection conveyor belt, the second imaging system detects the third corner and the fourth corner adjacent to the battery;
the detection module further comprises a first robot and a second robot, wherein the first robot is arranged at the feeding end of the detection conveyor belt and is used for grabbing batteries on the feeding conveyor belt onto the detection conveyor belt; the second robot is arranged at the discharge end of the detection conveyor belt, and the second robot is used for grabbing the detected battery on the detection conveyor belt onto the discharge conveyor belt.
Optionally, the first imaging system and the second imaging system have the same structure, and the first imaging system and the second imaging system are mounted side by side on one side of the detection conveyor belt;
the first imaging system and the second imaging system both comprise a fixed bracket arranged on one side of the detection conveyor belt and a light pipe positioned below the detection conveyor belt; the fixed bracket is provided with an image intensifier; the image intensifier is positioned above the detection conveyor belt; the light pipe is opposite the image intensifier; the top end of the image intensifier is connected with a detection camera.
Optionally, the device also comprises a cartridge clip provided with a battery and a loading platform; the bottom of the cartridge clip is provided with a second through hole;
the feeding platform is provided with a first positioning device; the first positioning device is used for positioning a cartridge clip provided with the battery; the feeding platform is provided with a first through hole; a first lead screw is arranged in the first through hole; the first lead screw is connected with a first driving piece and can move upwards under the driving of the first driving piece;
when the cartridge clip is placed on the feeding platform, the first through hole corresponds to the second through hole, and the first lead screw can move upwards under the driving of the first driving piece and pass through the second through hole.
Optionally, a clip transporting belt is also included;
the clip conveyer belt is used for conveying the clips, the clip conveyer belt comprises a preset first position and a preset second position along the conveying direction, and the clips can sequentially pass through the first position and the second position under the drive of the clip conveyer belt;
a second lead screw is arranged below the first position; the second lead screw is connected with a second driving piece, and can move upwards under the driving of the second driving piece; a third lead screw is arranged below the second position; the third lead screw is connected with a third driving piece and can move upwards under the driving of the third driving piece;
a first grabbing component is arranged above the first position and is used for grabbing the batteries on the cartridge clip onto the feeding conveyor belt; and a second grabbing component is arranged above the second position and is used for grabbing the detected battery on the discharging conveyor belt onto the cartridge clip.
Optionally, the clip conveyer belt further comprises a second positioning device and a third positioning device;
the second positioning device positions the clip when the clip moves to the first position;
the third positioning device positions the clip when the clip is moved to the second position.
Optionally, the second grabbing component is connected with an X-axis linear module; the X-axis linear module is connected with a Y-axis linear module; the Y-axis linear module is fixedly arranged on the frame; the second grabbing component can move along the X-axis direction and the Y-axis direction under the driving of the X-axis linear module and the Y-axis linear module.
Optionally, the second grasping assembly includes a first mounting plate; the first mounting plate is connected with the X-axis linear module; the first mounting plate is fixedly provided with an air cylinder; the output shaft of the air cylinder is connected with a supporting plate; the supporting plate can move in the vertical direction under the driving of the air cylinder; the bottom surface of layer board is provided with a plurality of sucking discs that are used for absorbing the battery.
Optionally, the first grasping assembly includes a second mounting plate; an arc-shaped guide groove is formed in the second mounting plate; a rotating motor is fixedly arranged on the second mounting plate; an output shaft of the rotating motor is connected with a swing arm connecting rod; the fixed end of the swing arm connecting rod is connected with the output shaft of the rotating motor, and the movable end of the swing arm connecting rod is arranged in the arc-shaped guide groove; the movable end of the swing arm connecting rod is movably connected with a connecting block; the bottom end of the connecting block is connected with a sucker for grabbing a battery;
the swing arm connecting rod can move along the arc-shaped guide groove under the drive of the rotating motor;
when the swing arm connecting rod moves to the first end of the arc-shaped guide groove, the sucker sucks a battery on the cartridge clip;
when the swing arm moves to the second end of the arc-shaped guide groove, the sucker grabs the battery to the feeding end of the feeding conveyor belt.
Optionally, the system also comprises an NG recycling module;
the NG recycling module is arranged at the discharge end of the detection conveyor belt;
the second robot can grab the NG battery and transfer the NG battery to the NG recycling module.
The NG recycling module comprises a NG recycling box and a box cover; a partition board is arranged in the NG recycling box; the partition plate divides the NG recycling box into a first accommodating space and a second accommodating space; the box cover can be driven to move above the first accommodating space and the second accommodating space; a recovery drawer is arranged in each of the first accommodating space and the second accommodating space; the recovery drawer is provided with a first recovery area, a second recovery area and a third recovery area for placing NG batteries.
Optionally, the first accommodating space and the second accommodating space are both provided with material taking openings; the material taking opening is used for taking away the recovery drawer;
a baffle is arranged in the material taking opening; the baffle plate can move in the vertical direction in a driven manner;
when the baffle moves upwards, the material taking opening is in an open state;
when the baffle moves downwards, the material taking opening is in a closed state.
From the above technical solutions, the embodiment of the present invention has the following advantages:
the embodiment of the invention provides a battery detection mechanism, which comprises a detection module; the detection module comprises a detection conveyor belt; a first imaging system and a second imaging system are arranged on one side of the detection conveyor belt; the first robot located at the feeding end of the detection conveyor belt can grab the battery on the feeding conveyor belt onto the detection conveyor belt, the detection conveyor belt transports the battery to be detected, the battery to be detected sequentially passes through the first imaging system and the second imaging system, the first imaging system detects the adjacent first corners and second corners of the battery, the second imaging system detects the adjacent third corners and fourth corners of the battery, the battery with four corners is detected, and if the detection structure is qualified, the battery is grabbed by the second robot located at the discharging end of the detection conveyor belt and placed on the discharging conveyor belt. In the whole detection process, the battery is detected by the first imaging system and the second imaging system on the detection conveyor belt, so that the detection is completed quickly, and the detection efficiency of the battery is greatly improved even if a large number of batteries need to be detected.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.
Fig. 1 is a schematic diagram of the overall structure of a battery detection mechanism according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a detection module in a battery detection mechanism according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a loading platform in a battery detection mechanism according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a cartridge clip in a battery detection mechanism according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a clip transporting belt in a battery detecting mechanism according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a first grabbing component in a battery detection mechanism according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a second grabbing component in a battery detection mechanism according to an embodiment of the present invention;
fig. 8 is a schematic structural diagram of an NG recovery module in a battery detection mechanism according to an embodiment of the present invention;
fig. 9 is a schematic diagram of a back structure of an NG recovery module in a battery detection mechanism according to an embodiment of the present invention;
fig. 10 is a schematic diagram of a battery structure in a battery detection mechanism according to an embodiment of the present invention;
illustration of: a frame 1; a detection module 2; a feeding platform 3; a clip conveyer belt 4; a NG recycling module 5; detecting the conveyor belt 6; a first imaging system 7; a second imaging system 8; an image intensifier 9; a fixing bracket 10; a light pipe 11; a first robot 12; a second robot 13; a feed conveyor 14; a discharge conveyor 15; a first through hole 16; a first positioning device 17; a first driving member 18; a first lead screw 19; a second through hole 20; a clip 21; a battery 22; a first corner 221; a second corner 222; a third corner 223; a fourth corner 224; a second positioning device 23; a third positioning device 24; a first position 25; a second position 26; a second driving member 27; a third driving member 28; a second lead screw 29; a third lead screw 30; a second mounting plate 31; an arc-shaped guide groove 32; a swing arm link 33; a fixed end 34 of the swing arm link; a movable end 35 of the swing arm link; a rotating electric machine 36; a connection block 37; a suction cup 38; a Y-axis linear module 39; an X-axis linear module 40; a cylinder 41; a first mounting plate 42; a pallet 43; a lid 44; a first accommodation space 45; a second accommodating space 46; a recovery drawer 47; a baffle 48.
Detailed Description
The embodiment of the invention discloses a battery detection device for solving the technical problem of low detection efficiency of the conventional battery detection device.
In order to better understand the aspects of the present invention, the present invention will be described in further detail with reference to the accompanying drawings and detailed description. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 10, an embodiment of a battery detection mechanism according to the present invention includes:
a frame 1; a detection module 2 is arranged in the frame 1;
wherein, the detection module 2 comprises a detection conveyor belt 6; the feeding end of the detection conveyor belt 6 is connected with a feeding conveyor belt 14; the discharge end of the detection conveyor belt 6 is connected with a discharge conveyor belt 15; a first imaging system 7 and a second imaging system 8 are arranged on one side of the detection conveyor belt 6, and a battery 22 to be detected sequentially passes through the first imaging system 7 and the second imaging system 8 under the driving of the detection conveyor belt 6;
it should be noted that, when the battery 22 passes the first imaging system 7 under the driving of the detection conveyor belt 6, the first imaging system 7 detects the adjacent first corner 221 and second corner 222 in the battery 22; when the error detection device passes through the second imaging system 8 under the driving of the detection conveyor belt 6, the second imaging system 8 detects the adjacent third corner 223 and fourth corner 224 in the battery 22, and after the battery 22 passes through the first imaging system 7 and the second imaging system, the detection of the battery 22 is completed, so that the next procedure can be performed.
The detection module 2 further comprises a first robot 12 and a second robot 13, wherein the first robot 12 and the second robot 13 are six-axis robots, the first robot 12 is placed at the feeding end of the detection conveyor belt 6, and the first robot 12 is used for transferring the battery 22 on the feeding conveyor belt 14 to the detection conveyor belt 6; the second robot 13 is placed at the discharge end of the detection conveyor belt 6, and the second robot 13 is used for transferring the detected battery 22 on the detection conveyor belt 6 to the discharge conveyor belt 15;
it should be noted that, the batteries 22 transported by the discharging conveyor 15 are all qualified batteries 22, i.e. OK batteries 22.
It should be further noted that, a code scanner is further disposed above the feeding conveyor belt 14, a code scanner is also disposed below the feeding conveyor belt 14, the code scanner is used for acquiring information of the battery 22, if the barcode of the battery 22 is located at the back, when the first robot 12 grabs the battery 22, the code scanner located below the feeding conveyor belt 14 can scan the barcode on the back of the battery 22, and the above design ensures that the numerical control system can identify the barcode on the battery 22.
In the detection mechanism for the battery 22 in this embodiment, full-automatic battery 22 detection is performed, and in the whole detection process, the battery 22 is detected by the first imaging system 7 and the second imaging system 8 on the detection conveyor belt 6, so that the detection can be completed quickly, and the detection efficiency of the battery 22 is greatly improved even if a large number of batteries 22 need to be detected.
Referring to fig. 2, the first imaging system 7 and the second imaging system 8 in the present embodiment have the same structure, and the first imaging system 7 and the second imaging system 8 are arranged side by side to grasp one side of the detection conveyor belt 6;
the bottom ends of the first imaging system 7 and the second imaging system 8 are respectively provided with a UVW platform, and the positions of the first imaging system 7 and the second imaging system 8 can be adjusted according to the requirements through the UVW platforms, wherein the first imaging system 7 and the second imaging system 8 respectively comprise a fixed bracket 10; the fixed support 10 is arranged on one side of the detection conveyor belt 6, the image intensifier 9 is arranged on the fixed support 10, the image intensifier 9 is positioned above the detection conveyor belt 6, the light pipe 11 is arranged below the detection conveyor belt 6, the light pipe 11 is opposite to the image intensifier 9, and the top end of the image intensifier 9 is connected with a detection camera for acquiring image information.
It should be noted that, by the first imaging system 7 and the second imaging system 8, each corner of the battery 22 may be detected, so that a defect of the battery 22 may be found.
Referring to fig. 3 and 4, the embodiment further includes a clip 21 for placing a battery 22 and a loading platform;
the feeding platform is provided with a first positioning device 17, the cartridge clip 21 is placed on the first positioning device 17 for positioning, the feeding platform is provided with a first through hole 16, the bottom of the cartridge clip 21 is provided with a second through hole 20, when the cartridge clip 21 is placed on the first positioning device 17 for positioning, the second through hole 20 corresponds to the first through hole 16, and a first lead screw 19 is arranged in the first through hole 16; the first screw 19 is connected with a first driving member 18, and the first driving member 18 is used for driving the first screw 19 to move towards, so that the first screw passes through the second through hole 20 and stretches into the cartridge clip 21.
It should be noted that, the empty cartridge clip 21 is placed on the loading platform, the first positioning device 17 includes two positioning plates that are oppositely disposed, the cartridge clip 21 is placed between the two positioning plates, one of the positioning plates can be moved towards the direction of the other positioning plate in a driven manner, so as to shorten the distance between the two positioning plates, thereby positioning the cartridge clip 21, after the position of the cartridge clip 21 is fixed, the first driving member 18 drives the first lead screw 19 to move upwards, passes through the second through hole 20 and stretches into the cartridge clip 21, the staff places the battery 22 to be detected in the cartridge clip 21, the battery 22 is specifically located above the first lead screw 19, at this time, the first lead screw 19 moves downwards, the battery 22 moves downwards along with the first lead screw 19, descends the height of one battery 22, the staff continues to discharge the battery 22 into the cartridge clip 21, and repeats the above steps until the cartridge clip 21 is filled with the battery 22 to be detected, and the staff transfers the cartridge clip 21 with the battery 22 to the next procedure.
Referring to fig. 5, the embodiment further includes a clip transporting belt 4;
the clip conveyer belt 4 is used for conveying clips 21 filled with batteries 22 and empty clips 21, the clip conveyer belt 4 comprises a preset first position 25 and a preset second position 26 along the conveying direction of the clips, and the clips 21 can pass through the first position 25 and the second position 26 under the driving of the clip conveyer belt 4;
a second lead screw 29 is arranged below the first position 25, the second lead screw 29 is connected with a second driving piece 27, the second lead screw 29 can move upwards under the driving of the second driving piece 27, a first grabbing component is arranged above the second position 26, and the first grabbing component is used for grabbing the batteries 22 on the cartridge clip 21 onto the feeding conveyor belt 14;
further, the clip transporting belt 4 further comprises a second positioning device 23, and when the clip 21 moves to the first position 25, the second positioning device 23 positions the clip 21.
It should be noted that, when the clip 21 filled with the battery 22 is moved to the first position 25 under the driving of the clip conveyor belt 4, the second positioning device 23 fixes the clip 21 filled with the battery 22, the second positioning device 23 includes two positioning plates respectively disposed at two sides of the clip conveyor belt 4, the two positioning plates can continuously shorten the distance between them so as to position the clip 21 at the second position 26, the first grabbing component can grab the battery 22 in the clip 21 onto the feeding conveyor belt 14 at this time, after the number of the batteries 22 in the clip 21 is reduced, the second lead screw 29 is moved upwards under the driving of the second driving component 27 and passes through the second through hole 20 at the bottom of the clip 21, so as to push the battery 22 in the clip 21 upwards, lift the battery 22 to the height where the first grabbing component can suck the battery 22 onto the feeding conveyor belt 14, the first grabbing component continues to grab the battery 22 in the clip 21, the steps are repeated until the battery 22 in the clip 21 is grabbed, the second positioning device 23 is closed, and the empty clip 21 continues to move back on the clip conveyor belt 4.
A third screw rod 30 is arranged below the second position 26, the third screw rod 30 is connected with a third driving piece 28, and the third driving piece 28 can drive the third screw rod 30 to move upwards; a second grabbing component is arranged above the second position 26 and is used for grabbing the detected error belt on the discharging conveyor belt 15 onto the cartridge clip 21;
further, the clip transporting belt 4 further comprises a third positioning device 24, and when the clip 21 moves to the second position 26, the third positioning device 24 positions the clip 21;
when the empty magazine 21 is moved to the second position 26 under the driving of the magazine conveyor 4, the third positioning device 24 positions the empty magazine 21, the third positioning device 24 has the same structure as the second positioning device 23, the working principle is the same as that of the second positioning device 23, after the empty magazine 21 is positioned, the third driving member 28 drives the third lead screw 30 to move upwards and penetrates through the second through hole 20 at the bottom of the magazine 21 to extend into the interior of the magazine 21, at this time, the second grabbing component grabs the qualified product on the discharge conveyor 15 into the interior of the magazine 21, the third lead screw 30 moves downwards under the driving of the third driving member 28, the qualified battery 22 moves downwards along with the third lead screw 30 in the interior of the magazine 21 until the height of one battery 22 is lowered, the second grabbing component continues to place the battery 22 into the magazine 21, the third lead screw 30 continues to move downwards, the height of one battery 22 is lowered, and the step is repeated until the qualified battery 22 is continuously moved downwards after the full of the magazine 21 is driven by the second grabbing component until the qualified product is fully loaded into the magazine 21, and the qualified battery 22 continues to move downwards after the full of the magazine 21.
Referring to fig. 6, the first grabbing assembly in this embodiment includes a second mounting plate 31; the second mounting plate 31 is provided with an arc-shaped guide groove 32; a rotating motor 36 is fixedly arranged on the second mounting plate 31, and a swing arm connecting rod 33 is connected to an output shaft of the rotating motor 36; the fixed end 34 of the swing arm connecting rod 33 is connected with the output shaft, the movable end 35 of the swing arm connecting rod 33 is arranged in the arc-shaped guide groove 32, and the movable end 35 of the swing arm connecting rod 33 is movably connected with a connecting block 37; the bottom end of the connecting block 37 is connected with a sucker 38 for grabbing the battery 22;
specifically, the movable connection mode of the connection block 37 and the swing arm connection rod 33 is specifically: the movable end 35 of the swing arm connecting rod 33 is provided with a through hole, a ball bearing is arranged in the through hole, and the top end of the connecting block 37 is provided with a connecting shaft; the connecting shaft is arranged in the ball bearing
It should be noted that the swing arm link 33 may be driven by the rotating motor 36 to follow the arc-shaped guide groove
32 movement;
when the motor rotates clockwise, the movable end 35 of the swing arm connecting rod 33 moves to the first end of the arc-shaped wire groove, and the sucker 38 sucks the battery 22 on the cartridge clip 21;
when the motor rotates counterclockwise, the movable end 35 of the swing arm link 33 moves to the second end of the arcuate channel, the suction cup 38 transfers the battery 22 over the outfeed conveyor 15 and places the battery 22 onto the outfeed conveyor 15.
Referring to fig. 7, the second grabbing component in this embodiment is connected to an X-axis linear module 40; the X-axis linear module 40 is connected with a Y-axis linear module 39; the Y-axis linear module 39 is fixedly arranged on the frame 1;
it should be noted that, the second grabbing component may be driven by the X-axis linear module 40 and the Y-axis linear module 39 to move along the X-axis direction and the Y-axis direction;
further, the second grasping assembly includes a first mounting plate 42; the first mounting plate 42 is connected to the X-axis linear module 40, and the first mounting plate 42 is provided with a cylinder 41; the output shaft of the cylinder 41 is connected with a supporting plate 43; a plurality of suction cups 38 for sucking the battery 22 are attached to the pallet 43.
It should be noted that the second grabbing component may grab the qualified battery 22 on the discharging conveyor 15 into the empty cartridge 21 under the driving of the X-axis linear module 40 and the Y-axis linear module 39.
Referring to fig. 8 and 9, the present embodiment further includes an NG recovery module 5; the NG recycling module 5 is arranged at the discharge end of the detection conveyor belt 6;
the second robot 13 grabs the unqualified battery 22 and transfers the battery 22 to the NG recycling module 5;
the NG module specifically includes an NG recovery box and a box cover 44; a partition board is arranged in the NG recycling box, and the partition board divides the inside of the NG recycling box into a first accommodating space 45 and a second accommodating space 46; the box cover 44 can reciprocally move above the first accommodating space 45 and the second accommodating space 46 in a driven manner; a recovery drawer 47 is disposed in both the inside of the first accommodation space 45 and the inside of the second accommodation space 46; the recovery drawer 47 is internally provided with a first recovery area, a second recovery area and a third recovery area according to the reasons of disqualification of the disqualified batteries 22;
when the battery 22 is detected as failed, the numerical control system of the whole mechanism records the failure reason of the battery 22, when the second robot 13 grabs the failed battery 22, the system notifies the second robot 13 of the failure reason of the failed battery 22, and after the second robot 13 is notified, the failed battery 22 is placed in the recovery area corresponding to the failure reason. Through the design, a worker can know which type of problem occurs in the battery 22 more, so that correction is performed in the subsequent production process of the battery 22, and the probability of occurrence of the type of problem is reduced.
Further, in this embodiment, the first accommodating space 45 and the second accommodating space 46 are both provided with material taking openings;
it should be noted that, the operator may take the recovery drawer 47 away from the material taking port;
a baffle 48 is arranged in the material taking opening, and the baffle 48 can be driven to move in the vertical direction;
when the baffle 48 moves upwards, the material taking opening is in an open state, and an operator can take out the recovery drawer 47 from the material taking opening;
when the shutter 48 moves downward, the take-out opening is closed.
The foregoing describes a battery detection mechanism provided by the present invention in detail, and those skilled in the art will appreciate that the present invention is not limited to the specific embodiments and applications described above, based on the ideas of the embodiments of the present invention.
Claims (10)
1. The battery detection mechanism is characterized by comprising a frame, wherein a detection module is arranged in the frame; the detection module comprises a detection conveyor belt; the feeding end of the detection conveyor belt is connected with a feeding conveyor belt; the discharge end of the detection conveyor belt is connected with a discharge conveyor belt; a first imaging system and a second imaging system are arranged on one side of the detection conveyor belt; the battery can sequentially pass through the first imaging system and the second imaging system under the drive of the detection conveyor belt;
when the battery passes through the first imaging system under the drive of the detection conveyor belt, the first imaging system detects the adjacent first corner and second corner of the battery;
when the battery passes through the second imaging system under the drive of the detection conveyor belt, the second imaging system detects the third corner and the fourth corner adjacent to the battery;
the detection module further comprises a first robot and a second robot, wherein the first robot is arranged at the feeding end of the detection conveyor belt and is used for grabbing batteries on the feeding conveyor belt onto the detection conveyor belt; the second robot is arranged at the discharge end of the detection conveyor belt and is used for grabbing the detected batteries on the detection conveyor belt onto the discharge conveyor belt;
the first imaging system and the second imaging system have the same structure, and are arranged on one side of the detection conveyor belt side by side;
the battery detection mechanism further comprises an NG recovery module; the NG recycling module is arranged at the discharge end of the detection conveyor belt; the second robot can grab the NG battery and transfer the NG battery to the NG recycling module.
2. The battery detection mechanism of claim 1, wherein the first imaging system and the second imaging system each comprise a stationary support disposed on one side of the detection conveyor and a light pipe positioned below the detection conveyor; the fixed bracket is provided with an image intensifier; the image intensifier is positioned above the detection conveyor belt; the light pipe is opposite the image intensifier; the top end of the image intensifier is connected with a detection camera.
3. The battery detection mechanism of claim 1, further comprising a cartridge containing the battery and a loading platform; the bottom of the cartridge clip is provided with a second through hole;
the feeding platform is provided with a first positioning device; the first positioning device is used for positioning a cartridge clip provided with the battery; the feeding platform is provided with a first through hole; a first lead screw is arranged in the first through hole; the first lead screw is connected with a first driving piece and can move upwards under the driving of the first driving piece;
when the cartridge clip is placed on the feeding platform, the first through hole corresponds to the second through hole, and the first screw rod can move upwards under the drive of the first driving piece and pass through the second through hole.
4. The battery detection mechanism of claim 3, further comprising a cartridge clip conveyor;
the clip conveyer belt is used for conveying the clips, the clip conveyer belt comprises a preset first position and a preset second position along the conveying direction, and the clips can sequentially pass through the first position and the second position under the drive of the clip conveyer belt;
a second lead screw is arranged below the first position; the second lead screw is connected with a second driving piece, and can move upwards under the driving of the second driving piece; a third lead screw is arranged below the second position; the third lead screw is connected with a third driving piece and can move upwards under the driving of the third driving piece;
a first grabbing component is arranged above the first position and is used for grabbing the batteries on the cartridge clip onto the feeding conveyor belt; and a second grabbing component is arranged above the second position and is used for grabbing the detected battery on the discharging conveyor belt onto the cartridge clip.
5. The battery detection mechanism of claim 4, wherein the clip conveyor further comprises a second positioning device and a third positioning device;
the second positioning device positions the clip when the clip moves to the first position;
the third positioning device positions the clip when the clip is moved to the second position.
6. The battery detection mechanism of claim 4, wherein the second grasping assembly is connected with an X-axis linear module; the X-axis linear module is connected with a Y-axis linear module; the Y-axis linear module is fixedly arranged on the frame; the second grabbing component can move along the X-axis direction and the Y-axis direction under the driving of the X-axis linear module and the Y-axis linear module.
7. The battery detection mechanism of claim 6, wherein the second grasping assembly comprises a first mounting plate; the first mounting plate is connected with the X-axis linear module; the first mounting plate is fixedly provided with an air cylinder; the output shaft of the air cylinder is connected with a supporting plate; the supporting plate can move in the vertical direction under the driving of the air cylinder; the bottom surface of layer board is provided with a plurality of sucking discs that are used for absorbing the battery.
8. The battery detection mechanism of claim 4, wherein the first grasping assembly comprises a second mounting plate; an arc-shaped guide groove is formed in the second mounting plate; a rotating motor is fixedly arranged on the second mounting plate; an output shaft of the rotating motor is connected with a swing arm connecting rod; the fixed end of the swing arm connecting rod is connected with the output shaft of the rotating motor, and the movable end of the swing arm connecting rod is arranged in the arc-shaped guide groove; the movable end of the swing arm connecting rod is movably connected with a connecting block; the bottom end of the connecting block is connected with a sucker for grabbing a battery;
the swing arm connecting rod can move along the arc-shaped guide groove under the drive of the rotating motor;
when the swing arm connecting rod moves to the first end of the arc-shaped guide groove, the sucker sucks a battery on the cartridge clip;
when the swing arm moves to the second end of the arc-shaped guide groove, the sucker grabs the battery to the feeding end of the feeding conveyor belt.
9. The battery detection mechanism of claim 1, wherein the NG recycling module comprises a NG recycling box and a box cover; a partition board is arranged in the NG recycling box; the partition plate divides the NG recycling box into a first accommodating space and a second accommodating space; the box cover can be driven to move above the first accommodating space and the second accommodating space; a recovery drawer is arranged in each of the first accommodating space and the second accommodating space; the recovery drawer is provided with a first recovery area, a second recovery area and a third recovery area for placing NG batteries.
10. The battery detection mechanism of claim 9, wherein the first and second receiving spaces are each provided with a material take-out opening; the material taking opening is used for taking away the recovery drawer;
a baffle is arranged in the material taking opening; the baffle plate can move in the vertical direction in a driven manner;
when the baffle moves upwards, the material taking opening is in an open state;
when the baffle moves downwards, the material taking opening is in a closed state.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811088707.7A CN108971027B (en) | 2018-09-18 | 2018-09-18 | Battery detection mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811088707.7A CN108971027B (en) | 2018-09-18 | 2018-09-18 | Battery detection mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108971027A CN108971027A (en) | 2018-12-11 |
| CN108971027B true CN108971027B (en) | 2024-02-20 |
Family
ID=64545469
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811088707.7A Active CN108971027B (en) | 2018-09-18 | 2018-09-18 | Battery detection mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108971027B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110420869A (en) * | 2019-08-05 | 2019-11-08 | 界首市南都华宇电源有限公司 | A kind of short out drive test of accumulator line feeding sorting equipment on probation |
| CN111744809A (en) * | 2020-07-07 | 2020-10-09 | 广东正业科技股份有限公司 | A battery detection system |
| CN112722872A (en) * | 2020-12-29 | 2021-04-30 | 重庆盟讯电子科技有限公司 | Novel module testing machine |
| CN114602818A (en) * | 2022-03-14 | 2022-06-10 | 深圳市日联科技有限公司 | X-ray detection system, device and method for multi-stage sorting of detected articles |
| CN114684609A (en) * | 2022-03-18 | 2022-07-01 | 深圳市日联科技有限公司 | X-ray detection system and method based on CCD position recognition |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6480002B1 (en) * | 2001-05-07 | 2002-11-12 | Samsung Electronics Co., Ltd. | Battery inspection system |
| CN206343399U (en) * | 2016-11-30 | 2017-07-21 | 广东正业科技股份有限公司 | A kind of X-ray detection equipment |
| CN108362999A (en) * | 2017-07-03 | 2018-08-03 | 浙江奔龙自动化科技有限公司 | One kind being used for the external breaker intelligent detection equipment of electric energy meter |
| CN209077215U (en) * | 2018-09-18 | 2019-07-09 | 广东正业科技股份有限公司 | A kind of battery detecting mechanism |
-
2018
- 2018-09-18 CN CN201811088707.7A patent/CN108971027B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6480002B1 (en) * | 2001-05-07 | 2002-11-12 | Samsung Electronics Co., Ltd. | Battery inspection system |
| CN206343399U (en) * | 2016-11-30 | 2017-07-21 | 广东正业科技股份有限公司 | A kind of X-ray detection equipment |
| CN108362999A (en) * | 2017-07-03 | 2018-08-03 | 浙江奔龙自动化科技有限公司 | One kind being used for the external breaker intelligent detection equipment of electric energy meter |
| CN209077215U (en) * | 2018-09-18 | 2019-07-09 | 广东正业科技股份有限公司 | A kind of battery detecting mechanism |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108971027A (en) | 2018-12-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108971027B (en) | Battery detection mechanism | |
| CN109712924B (en) | Automatic test equipment for infrared focal plane array chip | |
| CN113231330B (en) | AVI visual inspection machine | |
| CN111606021B (en) | Feeding and discharging device | |
| CN212944180U (en) | Automatic test equipment for electronic element | |
| CN113277306A (en) | PCB separates paper and puts trigger | |
| CN115367351A (en) | Intelligent storage and sorting labeling integrated equipment | |
| CN211102034U (en) | Automatic heat conduction block assembling and feeding machine | |
| CN209086178U (en) | A battery testing device | |
| CN111332786A (en) | An automatic assembly line for optical products | |
| CN210655131U (en) | Material switching device, feeding equipment, discharging equipment and detection system | |
| CN113071887A (en) | IC carrier plate placing machine | |
| CN111940324B (en) | Product appearance detection system capable of achieving efficient detection | |
| CN117566430A (en) | Loading and unloading device and chip test automatic separation equipment | |
| CN218560142U (en) | Transfer apparatus | |
| CN110654856A (en) | Circulation feeding system | |
| CN112676672A (en) | Automatic heat conduction block assembling and feeding machine | |
| CN214877934U (en) | Automatic test machine for double-shaft modules | |
| CN215542830U (en) | Flexible screen double-sided 3D detection equipment | |
| CN217862876U (en) | Assembling device for PCB and shell | |
| CN217229431U (en) | Test string machine and test system | |
| CN216335291U (en) | Feeding and discharging mechanism for material tray | |
| CN217229295U (en) | PCB separates paper and puts trigger | |
| CN116101753A (en) | Automatic feeding and discharging equipment | |
| CN115783394A (en) | Balance and stacking integrated device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |