CN210592589U - Multi-pipe packaging system - Google Patents

Multi-pipe packaging system Download PDF

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Publication number
CN210592589U
CN210592589U CN201921499114.XU CN201921499114U CN210592589U CN 210592589 U CN210592589 U CN 210592589U CN 201921499114 U CN201921499114 U CN 201921499114U CN 210592589 U CN210592589 U CN 210592589U
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China
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pipe
bag
packaging
collecting
inclined guide
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CN201921499114.XU
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Chinese (zh)
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郑俊明
郑茜
郑劲松
成俊霄
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Chengdu Shunlihua Automation Equipment Co Ltd
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Chengdu Shunlihua Automation Equipment Co Ltd
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Abstract

The utility model relates to a multi-pipe packaging system, belonging to the technical field of pipe packaging, which comprises a pipe guiding and feeding device, a pipe collecting and discharging mechanism, a pipe pushing mechanism, a bundling device and a bag covering and packaging mechanism; the pipe guiding and feeding device is used for conveying the pipe from the outside to the pipe collecting and feeding mechanism; the pipe collecting and blanking mechanism is used for collecting pipes and quantitatively blanking; the tube material pushing mechanism is used for sequentially pushing the tube material to the bundling device and the bag covering and packaging mechanism; the bundling device is used for bundling the pipes; the bagging and packaging mechanism is used for bagging and packaging the pipe. The utility model can automatically carry out quantitative blanking, automatic labeling, automatic bundling and automatic bagging, can be continuously and automatically generated, does not need human intervention in the whole process, and has high automation degree; the bag opening of the packaging bag can be sealed through the tape winding and binding unit, so that the tube or the tube bundle is effectively prevented from being separated from the bag opening; and finally, the lifting material supporting unit is utilized to directly turn and send the material out of the production line, so that the use is convenient.

Description

Multi-pipe packaging system
Technical Field
The utility model relates to a tubular product packing technical field especially relates to many tubular product packaging system.
Background
The pipe is a tubular material, such as a steel pipe, a ceramic pipe, a plastic pipe and the like. Among the non-metallic pipes, the most widely used are plastic pipes. Plastic pipes are generally produced by extruding synthetic resins, i.e. polyesters, as raw materials in a pipe-making machine by the "plastic" method with the addition of stabilizers, lubricants, plasticizers, etc. The pipe is mainly used as a running water supply system pipe, a drainage, exhaust and pollution discharge sanitary pipe, an underground drainage pipe system, a rainwater pipe, a threading pipe for electric wire installation and assembly sleeve and the like of a house building. The outer diameter of the plastic tube is typically 16, 20, 25, 32, 40, 50, 63, 75, 110 and above.
For plastic pipes (phi 16-40) with small pipe diameters, a certain number of pipes are bound and then bagged. The conventional tube packaging system cannot automatically carry out bundling and bagging and needs manual assistance. In addition, the prior plastic tube bagging equipment is generally transported to leave a factory after bagging is completed, a bag opening is not sealed, and the tube is easy to be separated from the bag opening in the transporting process.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing many tubular product packaging system, can automatic ration unloading, automatic bundling and automatic cover bag packing, degree of automation is high, and work efficiency is high.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the multi-pipe packaging system comprises a pipe guiding and feeding device, a pipe collecting and discharging mechanism, a pipe pushing mechanism, a bundling device and a bag sleeving and packaging mechanism; the pipe guiding and feeding device is used for conveying the pipe from the outside to the pipe collecting and feeding mechanism; the pipe collecting and blanking mechanism is used for orderly rolling the pipes, collecting the pipes and quantitatively blanking the pipes; the tube material pushing mechanism is used for horizontally pushing the tubes output by the tube material collecting and discharging mechanism to the bundling device and the bag sleeving and packaging mechanism in sequence; the bundling device is used for bundling the pipes sent by the pipe pushing mechanism; the bagging and packaging mechanism is used for bagging and packaging the bundled pipes.
Further, the pipe collecting and blanking mechanism is positioned below the pipe guiding and feeding device, the pipe guiding and feeding device comprises a pipe guiding support and a guiding part for guiding the pipe to fall from the pipe guiding support, and the guiding part is arranged on the pipe guiding support;
the pipe collecting and blanking mechanism comprises at least two collecting units, each collecting unit comprises an upper inclined guide rod and a lower inclined guide rod, the collecting units are arranged at intervals along the feeding direction of the pipe guiding and feeding device, and the upper inclined guide rods and the lower inclined guide rods are both vertical to the feeding direction of the pipe guiding and feeding device; the upper inclined guide rod and the lower inclined guide rod are obliquely arranged, the lower end of the upper inclined guide rod extends to the upper part of the upper end of the lower inclined guide rod, and the upper end of the upper inclined guide rod is arranged at the same side as the lower end of the lower inclined guide rod;
the lower inclined guide rod is provided with telescopic mechanisms for intercepting the pipes at intervals, the pipes can be intercepted when the telescopic mechanisms extend out, and the pipes can fall along the lower inclined guide rod when the telescopic mechanisms retract; at least two telescopic mechanisms are arranged on each lower inclined guide rod.
Further preferably, the pipe collecting and blanking mechanism further comprises a pressure plate, the bottom of the pressure plate is an inclined part parallel to the lower inclined guide rod, and a gap for one pipe to pass through is formed between the pressure plate and the lower inclined guide rod.
Further, the pipe pushing mechanism comprises a pipe accommodating straight groove, a rear push plate and a movable front baffle; the pipe receiving straight groove is arranged below the discharge port of the pipe collecting and discharging mechanism and is used for receiving the pipe rolled down from the pipe collecting and discharging mechanism; the rear push plate is arranged in the pipe accommodating straight groove and is in clearance fit with the pipe accommodating straight groove, the rear push plate is connected with a first linear driving mechanism for driving the rear push plate to horizontally and linearly move along the pipe accommodating straight groove, and the rear push plate is used for pushing the pipe from the rear end; the rear push plate is provided with a lengthened horizontal pushing component which is used for pushing the pipe into the bag sheathing and packaging mechanism completely on the basis of the rear push plate; the movable front baffle is used for resisting the pipe at the front end, the end part of the pipe is aligned under the combined action of the rear push plate and the front baffle, and the movable front baffle is connected with a driving mechanism for driving the movable front baffle to move.
Further, the binding device comprises an automatic tape winding and binding structure, and the automatic tape winding and binding structure comprises a mounting seat, a first clamping device, a first tape cutting device and a first tape winding manipulator for enabling the adhesive tape to cling to the surface of the pipe; the mounting seat is provided with a pipe passage for a pipe to pass through; the first belt winding manipulator comprises a driving wheel, an annular driven wheel and a first belt loading device for installing and outputting a rubber belt, the driving wheel and the annular driven wheel are installed on the installation seat, the driving wheel is meshed with the outer ring of the annular driven wheel, the annular driven wheel is coaxial with the pipe channel, and the pipe channel is positioned on the inner periphery of the annular driven wheel; the first belt loading device is arranged on the annular driven wheel to rotate around the pipe passage;
the first clamping device is arranged on the mounting seat, the adhesive tape can be wound on the first clamping device when the first clamping device extends out, and the adhesive tape can be clamped to be hung on the mounting seat when the first clamping device retracts; the first tape cutting device is fixedly arranged on the mounting seat and used for cutting off the adhesive tape.
Further, many tubular product packaging system still including locating the tubular product locking device between binding apparatus and the bagging packagine machine construct, the tubular product locking device includes the staple bolt and is used for driving the staple bolt and embraces the sharp drive arrangement who tightly or unclamp, the staple bolt includes a pair of opposite arc hoop arm of opening, and at least one of them arc hoop arm is connected with sharp drive arrangement, thereby sharp drive arrangement makes arc hoop arm fold in opposite directions or reverse the holding that separates the realization staple bolt or unclamp.
The multi-tube packaging system further comprises a labeling manipulator for placing a label on the tube before bundling, the labeling manipulator is arranged beside the bundling device, and the bundling device can bind the placed label with the tube; the labeling manipulator comprises a vacuum sucker for sucking the label and a vacuum pressure detection sensor connected with the vacuum sucker.
Further, the bagging packaging mechanism comprises a bagging unit, a lifting material supporting unit and a winding and bundling unit arranged above the bagging unit; the bag sleeving unit is used for sleeving the packaging bag outside the pipe; the two tape winding and bundling units are used for binding and sealing one bag opening of the packaging bag respectively; the lifting material supporting unit is used for supporting the pipe and conveying the pipe from the bagging unit to the tape winding and binding unit.
Furthermore, the lifting material supporting unit is also responsible for overturning and discharging the bagged pipe outside.
Further, the winding belt bundling unit comprises a winding belt bundling mechanism and a packaging bag end part folding mechanism; the wrapping bag tip inflection mechanism is used for the sack inflection of wrapping bag, the winding band ligature mechanism is used for tying up the inflection portion of wrapping bag and wrapping bag main part together.
Compared with the prior art, the utility model discloses following beneficial effect has:
the utility model has the advantages that 1, the utility model has the advantages of automatic quantitative blanking, automatic labeling, automatic bundling and automatic bagging packaging, continuous automatic generation, no need of human intervention in the whole process, high automation degree, high working efficiency and labor cost saving;
2, during packaging, the end part of the packaging bag is folded back through the packaging bag end part folding mechanism, and the folded bag opening part is bound with the pipe through the winding band binding mechanism, so that the bag opening of the packaging bag can be sealed, and the pipe or the pipe bundle is effectively prevented from being separated from the bag opening;
3, the utility model discloses a lift holds in the palm the material unit and can see off the outside, convenient to use with the material from the direct upset on the production line to can practice thrift area.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a three-dimensional view of a tubing guide feeder in accordance with one embodiment;
FIG. 3 is a schematic view of a plastic tube as it is fed along the tube guide support;
FIG. 4 is a schematic structural view of a pipe collecting and blanking mechanism;
FIG. 5 is a schematic view of the tube pusher mechanism;
FIG. 6 is a schematic view of the label holding structure of the labeling robot;
FIG. 7 is a three-dimensional view of the strapping device and the tubing clamp;
FIG. 8 is a three-dimensional view of the strapping device;
FIG. 9 is a three-dimensional view of the strapping device illustrating only one post;
FIG. 10 is a schematic view of the drive mechanism of the first taping robot;
FIG. 11 is a three-dimensional view of the pipe clamp when tightened;
FIG. 12 is a three-dimensional view of the first entrainment device when extended;
FIG. 13 is a three-dimensional view of the bag cutting device;
FIG. 14 is a schematic structural view of a bag pulling module;
FIG. 15 is a schematic view of the installation of the sleeve;
FIG. 16 is a three-dimensional view of the lifting and lowering unit according to the first embodiment;
FIG. 17 is a front view of the lifting and lowering unit according to the first embodiment;
FIG. 18 is a three-dimensional view of the strapping unit around the strap when the second entrainment device is released; (ii) a
FIG. 19 is a schematic structural view of a second taping robot;
FIG. 20 is a schematic view of the structure of the movable crank arm;
FIG. 21 is a three-dimensional view of the sleeve packaging mechanism with the packages installed;
FIG. 22 is a schematic view of the bag sleeve in an initial state;
FIG. 23 is a schematic view of an initial state of bagging using the present invention;
FIG. 24 is a schematic view of the bag-pulling module pulling the bag to a destination;
FIG. 25 is a schematic view of the completion of the bagging;
FIG. 26 is a schematic view of the completed plastic tube package;
FIG. 27 is a schematic view of the cutting apparatus cutting the tape;
FIG. 28 is a schematic structural view of a lifting and lowering unit according to the second embodiment;
FIG. 29 is a schematic view of the second embodiment when the material holder is about to be triggered to turn over;
FIG. 30 is a schematic view showing the carrier in the second embodiment flipped to the final position;
FIG. 31 is a three-dimensional view of the lifting and lowering blade unit of the third embodiment when the blocking guide blocks are separated in the third embodiment;
fig. 32 is a partially enlarged view at a in fig. 31.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings.
Example one
As shown in fig. 1, the multi-tube packaging system disclosed in this embodiment includes a tube guiding and feeding device, a tube collecting and discharging mechanism, a tube pushing mechanism 2, a bundling device 4, and a bag covering and packaging mechanism; the pipe guiding and feeding device is used for conveying the pipe from the outside to the pipe collecting and feeding mechanism; the pipe collecting and blanking mechanism is used for orderly rolling the pipes, collecting the pipes and quantitatively blanking the pipes; the tube material pushing mechanism 2 is used for horizontally pushing the tube material output from the tube material collecting and discharging mechanism to the bundling device 4 and the bag covering and packaging mechanism in sequence; the bundling device 4 is used for bundling the pipes sent by the pipe pushing mechanism 2; the bagging and packaging mechanism is used for bagging and packaging the bundled pipes.
The pipe collecting and discharging mechanism is positioned below the pipe guiding and feeding device. As shown in fig. 2, the tube guiding and feeding device includes a tube guiding bracket 13 and a guiding member 14 for guiding the tube falling from the tube guiding bracket 13, and the guiding member 14 is mounted on the tube guiding bracket 13. The tubing guide support 13 is comprised of an angled support plate 131 and a guard plate 132, both the support plate 131 and the guard plate 132 being parallel to the feeding direction. The top surface of the supporting plate 131 forms a certain included angle with the horizontal plane, so that the pipe can be prevented from being separated from the pipe guide bracket 13 when the pipe is not sent to a preset position. The angle between the top surface of the support plate 131 and the horizontal plane is set as desired. In order to make it easier for the tube to come off the tube guide support 13 when it meets the guide member 14, the angle between the top surface of the support plate 131 and the horizontal plane should not be too large, preferably not more than 45 °.
As shown in fig. 2, the lower edge of the shielding plate 132 is connected to the lower edge of the supporting plate 131. In this embodiment, the supporting plate 131 and the protection plate 132 are formed by bending the same plate. The included angle between the supporting plate 131 and the protection plate 132 is set as required, and the included angle between the supporting plate 131 and the protection plate 132 is an obtuse angle in this embodiment.
As shown in fig. 2 and 3, the guide member 14 has a guide inclined surface 141, the guide inclined surface 141 is located between the support plate 131 and the protection plate 132, an angle between the guide inclined surface 141 and the feeding direction is an acute angle, and a rear side edge 1441 of the guide inclined surface 141 is located at one side of the protection plate 132. The front side edge 1442 of the guide slope 141 extends to the upper edge of the support plate 131. The rear side edge 1441 of the guide slope 141 is in contact with the shielding plate 132, and the lower edge of the guide slope 141 is in contact with the support plate 131. Preferably, the guide slope 141 is perpendicular to the support plate 131, and a rear side edge 1441 of the guide slope 141 is parallel to the shielding plate 132. The guide member 14 in this embodiment is a polyhedron structure, one of which constitutes a guide slope 141.
In another embodiment, the guide member 14 is removably attached to the tubing guide bracket 13. In this way the position of the guide member 14 can be adjusted during production according to the length of different tubes. The releasable attachment may be provided by a variety of means, such as a set screw lock or a mechanical clamp, such as a vice versa clamp, on the guard plate 132.
The pipe guiding and feeding device conveys the pipe from the outside to the pipe collecting and feeding mechanism. The number of the pipe guiding and feeding devices is set according to requirements, generally speaking, the number of the pipe guiding and feeding devices is 2-4, and therefore production efficiency can be improved.
As shown in fig. 1, the tube collecting and blanking mechanism comprises an end support frame, a supporting longitudinal rod 104 and at least two collecting units 15, wherein the collecting units 15 are arranged at intervals along the feeding direction of the tube guiding and feeding device. The number of the collecting units 15 is set according to the length of the pipe, and the number of the collecting units 15 is 5 in the embodiment, so that the collecting units can be used for collecting and blanking pipes with different lengths.
As shown in fig. 4, the collecting unit 15 includes an upper inclined guide bar 101 and a lower inclined guide bar 102, and both the upper inclined guide bar 101 and the lower inclined guide bar 102 are perpendicular to the feeding direction of the tube guiding and feeding device. The lower end of the upper inclined guide rod 101 extends above the upper end of the lower inclined guide rod 102, the upper end of the upper inclined guide rod 101 is located on the same side as the lower end of the lower inclined guide rod 102, and a guard rod 107 is provided at the upper end of the lower inclined guide rod 102. Both ends of the vertical support bar 104 are fixedly connected to one end support frame, and the upper inclined guide bar 101 and the lower inclined guide bar 102 are supported by the vertical support bar 104. The pipe guide bracket 13 is parallel to the supporting longitudinal rod 104, and two ends of the pipe guide bracket 13 are supported on the end support frames.
Two telescopic mechanisms 103 for intercepting the pipe are arranged on the lower inclined guide rod 102 at intervals, the pipe can be intercepted when the telescopic mechanisms 103 extend out, and the pipe can fall along the lower inclined guide rod 102 when the telescopic mechanisms 103 retract. The telescopic mechanism 103 can be an electric telescopic rod, a pneumatic telescopic rod and the like.
The number of the tubes collected between the two telescopic mechanisms 103 is the bundling number. The distance between the telescopic mechanisms 103 is determined according to the diameter of the tube and the bundling number. In order to adjust timely according to different requirements, the position of the telescopic mechanism 103 on the lower inclined guide rod 102 can be adjusted, and the position can be fixed in a detachable mode such as threaded connection. In order to ensure that the blanking is carried out when the collection number reaches the bundling number, the blanking can be realized through time setting and counting.
The blanking mechanism is collected to tubular product in this embodiment still includes photoelectric counter. Because the pipe has a certain length, the purpose of counting can be achieved as long as the photoelectric counter is arranged in the span range of the pipe. As shown in fig. 2, the photoelectric counter in this embodiment is an infrared counter, which is mounted on one of the collection units 15. The infrared emitter 105 is arranged on the upper inclined guide rod 101, the infrared receiver 106 is arranged on the lower inclined guide rod 102, and the infrared emitter 105 and the infrared receiver 106 are arranged in an up-and-down opposite mode. An infrared receiver 106 is located behind the telescoping mechanism 103. Of course, the number of the tubes may be calculated without counting, and when the light emitted from the infrared emitter 105 is always blocked, the number of the collected tubes is considered to be the bundling number. For example, when the light emitted from the infrared emitter 105 is blocked for a plurality of times in succession, it is considered that there is always a tube above it, i.e., it is said that the tube is accumulated along the guide rod. The frequency of the light emitted by the infrared emitter 105 must be greater than the frequency of the tube drop.
As shown in fig. 4, the tube collecting and blanking mechanism further comprises a material pressing plate 109 arranged above the lower inclined guide rod 102 at intervals, the bottom of the material pressing plate 109 is an inclined part parallel to the lower inclined guide rod 102, a gap for the tube 1 to pass through is formed between the material pressing plate and the lower inclined guide rod, the gap can only pass through one tube, the tubes can be effectively guaranteed to roll down one by one, and the counting accuracy is facilitated. The top of the pressure plate 109 is fixedly connected with the upper inclined guide rod 101.
In order to increase the universality of the equipment, the method is suitable for the production of pipes with various specifications. In another embodiment, the gap between the bottom of the nip plate 109 and the lower inclined guide rod 102 is adjustable. Specifically, the swaging plate 109 includes a fixed plate 1091 and a sliding plate 1092, the fixed plate 1091 is fixedly connected to the upper inclined guide rod 101, and the bottom of the sliding plate 1092 is an inclined portion parallel to the lower inclined guide rod 102. The sliding plate 1092 is slidably engaged with the fixed plate 1091 and may be locked by a locking nut 1093. An adjusting slide groove is formed on the fixed plate 1091, a hole is formed on the sliding plate 1092, a bolt is installed in the hole and the adjusting slide groove, and a lock nut 1093 is installed on the bolt. The gap between the sliding plate 1092 and the lower inclined guide bar 102 can be adjusted by adjusting the position of the sliding plate 1092 up and down, thereby realizing the production of pipes with different specifications.
The pipe collecting and blanking mechanism of the utility model can collect the pipe when the pipe pushing mechanism 2 pushes the material and the bundling device 4 works; when the pipes are tied up, the pipe collecting and discharging mechanism can immediately complete discharging at one time, and the work efficiency is improved.
The tube material pushing mechanism 2 is used for horizontally pushing the tube material output from the tube material collecting and discharging mechanism to the bundling device 4 and the bag covering and packaging mechanism in sequence. As shown in fig. 5, the tube pushing mechanism 2 includes a tube accommodating straight slot 21, a rear pushing plate 22 and a movable front baffle 23. The tube receiving straight groove 21 is arranged below the discharge port of the tube collecting and discharging mechanism, as shown in fig. 4, the lower end of the lower inclined guide rod 102 extends to the upper side of the tube receiving straight groove 21, and the tube 1 rolled down from the lower inclined guide rod 102 directly rolls into the tube receiving straight groove 21 under the action of gravity. The rear push plate 22 is arranged in the pipe accommodating straight groove 21 and is in clearance fit with the pipe accommodating straight groove 21, the rear push plate 22 is connected with a first linear driving mechanism for driving the first linear driving mechanism to horizontally and linearly move along the pipe accommodating straight groove 21, and the rear push plate 22 is used for pushing the pipe from the rear end. The first linear driving mechanism includes a motor and a linear transmission mechanism, and the linear transmission mechanism converts the rotary motion of the motor into the linear motion of the rear push plate 22. The linear transmission mechanism is a transmission mechanism with equal distance of a synchronous belt or a chain.
Since the rear pushing plate 22 is driven by a timing belt or a chain in this embodiment, the timing belt or the chain is only used to drive the rear pushing plate 22, and it is difficult to make the rear pushing plate 22 pass through the tube passage of the binding apparatus 4. Therefore, in this embodiment, the rear pushing plate 22 is provided with an elongated horizontal pushing member 24, and the elongated horizontal pushing member 24 is used for pushing the tube material to the bagging and packaging mechanism completely on the basis of the rear pushing plate 22. The elongated horizontal pushing member 24 includes a cylinder mounted on the rear pushing plate 22 and a pushing plate mounted on a piston rod of the cylinder. The elongated horizontal pushing member 24 is not actuated until the rear pushing plate 22 is moved to the foremost position by the first linear driving mechanism.
The movable front baffle 23 is used for resisting the pipe at the front end, the end part of the pipe is aligned under the combined action of the rear push plate 22 and the front baffle 23, and the movable front baffle is connected with a driving mechanism for driving the movable front baffle to move, namely a piston rod of the movable front baffle and a piston rod of an air cylinder in the embodiment. The movable front barrier 23 moves in the vertical direction in this embodiment.
Preferably, the bottom of the tube receiving straight groove 21 is circular arc-shaped. The vertical baffle 37 is installed in front of the pipe accommodating straight groove 21, a circular through hole 371 for the pipe to pass through is formed in the vertical baffle 37, and the circular through hole 371 and the pipe accommodating straight groove 21 are on the same straight line. The cylinder drives the movable front baffle 23 to move up and down, so that the circular through hole 371 can be covered or not covered.
A labeling manipulator 3 is arranged between the pipe accommodating straight groove 21 and the binding device 4, the labeling manipulator 3 is used for placing a labeling manipulator 3 of a label on the pipe before binding, the labeling manipulator 3 is arranged beside the binding device 4, and the binding device 4 can bind the placed label with the pipe.
As shown in fig. 6, the labeling robot 3 includes a vertical cylinder 32, a vacuum chuck 33, and a driving device 31 for driving the vertical cylinder 32 to rotate in a horizontal plane, and the driving device 31 may select a rotating motor or a swinging cylinder. The vertical cylinder 32 is connected to the driving device 31 through a swivel arm 34. The rotating arm 34 is fixedly connected with the output end of the driving device 31, and the vertical air cylinder 32 is arranged on the rotating arm 34. In this embodiment, the rotating arm 34 is Z-shaped, and has an upper end fixedly connected to the driving device 31 and a lower end provided with a vertical cylinder 32.
The vacuum cup 33 is located below the vertical cylinder 32, and the vacuum cup 33 is mounted on the piston rod of the vertical cylinder 32. When then the vacuum chuck 33 is connected to the vacuum generating means. A horizontal label placing plate 35 is provided below the vertical cylinder 32, and a qualified label 36 is placed on the label placing plate 35 in use. The driving means 31 and the label placement plate 35 are both mounted on a vertical baffle 37; the circular through hole 371 is located below the driving device 31.
To facilitate the detection of the presence of a workpiece on the vacuum chuck 33, a vacuum pressure detection sensor is connected to the vacuum chuck 33. The vacuum pressure sensor sets the suction force of the sucker with the detection pressure value under the pressure as safe suction force, vacuum sealing is formed when the vacuum sucker is in contact with the surface of an adsorbed workpiece, the vacuum pressure gradually rises, the vacuum sucker can be confirmed to reach the safe suction force when the pressure rises to the detection pressure value, the vacuum pressure sensor acts at the moment, signals are transmitted to the manipulator, and the manipulator is prompted to carry out transfer movement preparation.
As shown in fig. 1 and 11, the pipe clamp 49 between the strapping device 4 and the bag packaging mechanism, as shown in fig. 7, the pipe clamp 49 includes a hoop and an air cylinder for driving the hoop to be tightened or loosened, the hoop includes a pair of arc-shaped hoop arms 491 with opposite openings, at least one of the arc-shaped hoop arms 491 is connected with the air cylinder, and the air cylinder enables the arc-shaped hoop arms 491 to be folded towards each other or separated from each other reversely so as to tighten or loosen the hoop.
In this embodiment, each of the arcuate clamp arms 491 is connected to a respective cylinder. The cylinder is a motor or a cylinder. When the two arc hoop arms 491 are required to be closed and clasped, the air cylinder drives the two arc hoop arms 491 to move oppositely so as to clasp; when the release is needed, the cylinder drives the two arc-shaped hoop arms 491 to move away from each other, thereby realizing the release.
The arcuate hoop arms 491 are semi-circular. In order to hold all the pipes conveniently, the upper end of one of the arc hoop arms 491 has an outward extending arc guiding short arm, the lower end of the other arc hoop arm 491 has an outward extending arc guiding short arm, and the arc guiding short arm is connected with the arc hoop arm 491 in a smooth transition way. The arc-shaped hoop arm 491 is integrally manufactured with the arc-shaped guide stub arm.
As shown in fig. 8, the strapping device 4 disclosed in this embodiment includes a mounting base, a first clamping device, a first tape cutting device 47, and a first tape winding manipulator for making the adhesive tape 46 tightly adhere to the surface of the tube; the mounting base has tubing passages 408 through which tubing passes. When the hoop of the pipe clamp 49 is closed, the center line of the hoop coincides with the axis of the pipe channel 408.
The first tape winding manipulator comprises a control system, a driving mechanism and an executing mechanism, and the driving mechanism is connected with the control system. As shown in fig. 8, 12 and 13, the driving mechanism of the first belt winding manipulator includes a driving wheel 43, an annular driven wheel 42 and a motor, and the motor is connected with the driving wheel 43; the actuator comprises a first loading means 41 for mounting and discharging an adhesive tape 46. The motor, the driving wheel 43 and the annular driven wheel 42 are all arranged on the mounting base, the driving wheel 43 is meshed with the outer ring of the annular driven wheel 42, the annular driven wheel 42 is coaxial with the pipe channel 408, and the pipe channel 408 is positioned on the inner periphery of the annular driven wheel 42; the first belt loading device 41 is mounted on an endless driven wheel 42 for rotation about the tube path 408.
In this embodiment, the mounting base includes a first mounting plate 401, a second mounting plate 402, and a third mounting plate 403 mounted on the first mounting plate 401, the first mounting plate 401 and the third mounting plate 403 are both coaxially provided with a circular hole to form a pipe passage 408, and the third mounting plate 403 is circular. The third mounting plate 403 is fixedly connected with the first mounting plate 401 through a plurality of connecting shafts, the connecting shafts are arranged around the pipe channel 408 at equal intervals, each connecting shaft is provided with a first bearing 409 or a roller, and the inner ring of the annular driven wheel 42 is in sliding fit with the first bearing 409 or the roller. The endless driven wheel 42 is rotatably connected to the first mounting plate 401 by a plurality of first bearings 409. The number of the first bearings 409 is set reasonably as required, and in order to maintain stability, the number of the first bearings 409 is not less than three, and in the embodiment, the number of the first bearings 409 is 5.
The second mounting plate 402 and the first mounting plate 401 are arranged in parallel at intervals, the driving wheel 43 and the annular driven wheel 42 are positioned between the second mounting plate 402 and the first mounting plate 401, and two ends of a transmission shaft of the driving wheel 43 are respectively mounted on the first mounting plate 401 and the second mounting plate 402 through bearings. The second mounting plate 402 is provided with a circular hole coaxial with the pipe passage 408, the diameter of the circular hole is larger than the outer diameter of the third mounting plate 403, and the third mounting plate 403 is positioned at the circular hole to form an annular gap 407 between the third mounting plate 403 and the second mounting plate 402.
The first clamping belt device and the first clamping belt device 47 are installed on a third installation plate 403, a fixing block 44 is arranged on the third installation plate 403, and the first clamping belt device 47 are installed on the fixing block 44. Wherein, first mounting panel 401 and second mounting panel 402 all with the second support rigid coupling. The second support further comprises two upright columns 404 and a cross rod 405, two ends of the cross rod 405 are fixedly connected with one upright column 404 respectively, the first mounting plate 401 and the second mounting plate 402 are located between the two upright columns 404 and are fixedly connected with the same upright column 404, and the cross rod 405 is located below the first mounting plate 401 and is fixedly connected with the first mounting plate 401.
The first entrainment device comprises a linear drive mechanism, an axial arm 48 and a clamping plate 45, the linear drive mechanism is mounted on the mounting base, one end of the axial arm 48 is connected with the linear drive mechanism, and the other end of the axial arm 48 is connected with the clamping plate 45. The linear driving mechanism is a linear motor or an air cylinder. The telescopic direction of the first entrainment device is parallel to the axis of the endless driven wheel 42. The adhesive strip 46 may be wrapped around an axial arm 48 of the first entrainment device when the first entrainment device is extended and the clamp plate 45 may grip the adhesive strip 46 to hang the adhesive strip 46 from the mounting base when the first entrainment device is retracted. A first cutting device 47 is fixedly mounted on the mounting base for cutting the adhesive tape 46, and the first cutting device 47 is a heating wire or a blade. The heating wire is powered to fuse the tape 46, and the blade can cut the tape 46.
The first belt loading device 41 includes a connecting lever 411, a tape roll mounting roller 413 and a tape tensioning roller 412, the connecting lever 411 is fixedly connected to the annular driven wheel 42, the tape roll mounting roller 413 and the tensioning roller 412 are mounted on the connecting lever 411, and the tape roll mounting roller 413 and the tensioning roller 412 are both parallel to the axis of the pipe channel 408. The adhesive tape roll mounting rod 413 is used for mounting an adhesive tape roll, the adhesive tape roll is mounted on the adhesive tape roll mounting rod 413 through a nut, the nut is in threaded connection with the adhesive tape roll mounting rod 413, and the nut is located at the outer end of the adhesive tape roll. When the adhesive tape roll is used up, the replacement is convenient. The crank arm 411 passes through the annular gap 407 and is fixedly connected with the annular driven wheel 42. The first loading device 41, the first entrainment device and the first slitting device 47 are located on the feed side of the tube. In this embodiment, the first belt clamping device and the first belt cutting device 47 are both located above the pipe passage 408, and the first belt cutting device 47 is located below the first belt clamping device. As shown in fig. 8, in use, the tape roll is mounted on the tape roll mounting roller 413 of the first tape loading device 41, and one end of the tape 46 is wound around the tension roller 412 and then clamped by the clamp plate 45 to be hung on the fixing block 44 of the mounting base.
As shown in fig. 1, the bagging packaging mechanism comprises a bagging unit 5, a lifting material supporting unit 6 and a strip winding and binding unit 7 arranged above the bagging unit 5; the bagging unit 5 is used for sleeving the packaging bag outside the pipe; the two tape winding and binding units 7 are used for binding and sealing one bag opening of the packaging bag respectively; the lifting material supporting unit 6 is used for supporting the pipe and sending the pipe from the bagging unit 5 to the winding and bundling unit 7.
The bagging unit 5 comprises a bagging cylinder 51 for opening the packaging bag, a bag pulling module 52 for clamping the packaging bag on the bagging cylinder 51, a bag cutting device 56 for cutting off the packaging bag, a linear driving mechanism for driving the bag pulling module 52 to horizontally and linearly move, and a tension bag placing rack 55 for placing and outputting the packaging bag. The linear driving mechanism adopts a motor drive and a conventional synchronous belt transmission mechanism or a chain transmission mechanism. The linear driving mechanism is arranged on the bracket. The bracket is provided with a horizontal slide rail 531, and the bag pulling module 52 is arranged on the horizontal slide rail 531.
The bagging cylinder 51 is positioned between the tension bag placing frame 55 and the bag pulling module 52; the tension bag placing frame 55 comprises a bag placing seat 551 and two bag discharging rollers 553 vertically arranged beside the bag placing seat 551, wherein a vertical shaft 552 matched with a bag roll is arranged on the bag placing seat 551, and the two bag discharging rollers 553 are arranged in parallel. The bag placing seat 551 is disc-shaped, and the bag placing seat 551 is rotatably connected with the bracket.
The bag cutting device 56 is positioned at the front port of the bag sleeve 51. As shown in fig. 13, the cutter of the bag cutter 56 in this embodiment is a wire saw 562. The bag cutting device 56 includes a wire saw bow, which is composed of a bow 561 and a wire saw 562 mounted on the bow 561. The bag cutting device 56 is arranged on a horizontal moving mechanism for driving the bag cutting device 56 to move transversely. The horizontal movement mechanism includes a slide rail 563, a first slider 564 mounted on the slide rail 563, and a cylinder connected to the first slider 564. The lower end of the bow 561 is fixedly connected to the first slider 564, and the slide rail 563 is horizontally disposed and perpendicular to the moving direction of the bag-pulling module 52.
As shown in fig. 14, the bag pulling module 52 includes a second slider 521 and a bag clamping structure disposed on the second slider 521, a through hole for passing a pipe is horizontally disposed on the second slider 521, and the second slider 521 is mounted on the horizontal slide rail 531 and is in sliding fit with the horizontal slide rail 531; the second sliding block 521 is fixedly connected with a synchronous belt, and the synchronous belt drives the second sliding block 521 to horizontally move together when in operation. The bag clamping structure comprises a bag clamping inner cylinder 525, a movable clamping block 524 arranged on the outer side of the bag clamping inner cylinder 525 and a driving device for driving the movable clamping block 524 to clamp the bag clamping inner cylinder 525 or to be far away from the bag clamping inner cylinder 525, the front end of the bag clamping inner cylinder 525 is fixedly connected with the second sliding block 521, and the bag clamping inner cylinder 525 is coaxial and communicated with the through hole.
In this specific embodiment, the movable clamping block 524 is a magnet, the driving device includes an electromagnet 523 and a return spring, the electromagnet 523 is fixedly connected to the second slider 521, the movable clamping block 524 is located between the electromagnet 523 and the bag clamping inner cylinder 525, and the electromagnet 523 and the movable clamping block 524 are opposite in the same polarity; when the power is on, the electromagnet 523 repels the movable clamping block 524, and the movable clamping block 524 is forced to move towards the bag clamping inner cylinder 525 and then is clamped with the bag clamping inner cylinder 525.
The movable clamping block 524 is connected with the electromagnet 523 through a return spring; the movable clamp block 524 tends to move away from the bag inner cylinder 525 under the action of the spring. After power is off, the movable clamping block 524 is away from the bag-holding inner cylinder 525 under the action of the return spring, and then the bag-holding inner cylinder 525 is released. The number of the movable clamping blocks 524 is reasonably set according to needs, in this embodiment, two movable clamping blocks 524 are symmetrically arranged, and each movable clamping block 524 is provided with a driving device.
In another embodiment, the driving device for driving the movable clamping block 524 is a linear motor or an air cylinder, and the movable clamping block 524 is driven to move by the linear motor or the air cylinder.
In order to facilitate the plastic pipe to enter the through hole of the second slider 521, a conical cover 522 is arranged at the front end of the through hole, and the caliber of the conical cover 522 at the cover opening is the largest. The conical cover 522 invisibly enlarges the caliber of the through hole, so that the plastic pipe can enter conveniently.
The sleeve 51 is coaxial with the through hole of the second slider 521. As shown in fig. 15, two bag opening plates 511 are symmetrically arranged at the front end of the bag sleeving barrel 51, preferably, the bag opening plates 511 are arc-shaped plates, the bag sleeving barrel 51 is a cone-shaped barrel, and the bag opening plates 511 are arranged at the large end of the bag sleeving barrel 51. The sleeve 51 is mounted on the support by a plurality of rollers. A lower horizontal roller 512 is arranged below the bagging drum 51, an upper horizontal roller 514 is arranged above the bagging drum 51, a vertical roller 513 is respectively arranged at the left side and the right side of the bagging drum 51, the vertical roller 513 is positioned between the lower horizontal roller 512 and the upper horizontal roller 514, the lower horizontal roller 512 and the upper horizontal roller 514 limit the bagging drum 51 in the up-down direction, and the two vertical rollers 513 limit the bagging drum 51 in the left-right direction. The lower horizontal roller 512, the upper horizontal roller 514 and the vertical roller 513 are all mounted on a bracket. Set up the roller structure and come to carry out spacing fixed to a bagging section of thick bamboo 51, can reduce the frictional force between wrapping bag and a bagging section of thick bamboo 51, the wrapping bag of being convenient for is exported smoothly. In this embodiment, the movable clamp block 524 moves in the vertical direction; the two bag supporting plates 511 are arranged in bilateral symmetry. A portion of the bag holding structure may extend axially between the two bag panels 511. Specifically, the bag clamping inner cylinder 525 can axially extend between the two bag supporting plates 511; when the bag holding inner cylinder 525 axially extends into the space between the two bag opening plates, the bag opening plate 511 is staggered with the movable clamping block 524, so that the movable clamping block 524 can clamp the bag holding inner cylinder 525.
As shown in fig. 1, 16, and 17, the lifting material supporting unit 6 in this embodiment includes at least two material supporting frames 62 and a vertical movement driving mechanism for driving the material supporting frames 62 to move up and down synchronously, and the material supporting frames are arranged at intervals along the bagging direction, that is, the material supporting frames 62 are arranged along the moving path of the bag pulling module 52. The vertical movement driving mechanism comprises a driving motor 67, a horizontal transmission shaft 61, a horizontal rod 68 and a vertical transmission mechanism 69; the horizontal transmission shaft 61 is connected with a driving motor 67, and the vertical transmission mechanism 69 converts the rotation motion of the horizontal transmission shaft 61 into the up-and-down linear motion of the horizontal rod 68. The vertical moving transmission mechanism 69 comprises a transmission chain, a driving wheel 631, a driven wheel 632 and a fourth sliding block 63 fixedly mounted on the transmission chain, and the fourth sliding block 63 is connected with the bracket in a sliding manner. The driven wheel 632 is arranged on the bracket, and the driving wheel 631 is arranged on the horizontal transmission shaft 61; the transmission chain is wound on the driving wheel 631 and the driven wheel 632. It is of course also possible to use a timing belt instead of a chain.
The vertical movement transmission mechanisms 69 are provided side by side in at least two, including but not limited to 3-5. The support comprises at least two stand frames 64 which are arranged at intervals, and the number of the stand frames 64 is equal to that of the vertical movement transmission mechanisms 69. In this embodiment, three vertical movement transmission mechanisms 69 are provided at equal intervals, the number of the vertical frames 64 is also three, and 3 driven wheels 632 are respectively mounted on the top of one of the vertical frames 64. The bottom of the stand 64 is provided with a second bearing 611 for mounting the horizontal transmission shaft 61, and the horizontal transmission shaft 61 is mounted on the second bearing 611.
Each fourth sliding block 63 is connected with a horizontal rod 68, and the material supporting frame 62 is fixedly arranged on the horizontal rod 68. The number of the material supporting frames 62 is set according to the requirement, preferably, the number of the material supporting frames 62 is equal to the number of the vertical moving transmission mechanisms 69, and one material supporting frame 62 is arranged beside each fourth sliding block 63. The material supporting frame 62 comprises a hanging arm 621 and a material supporting arm 622, the upper end of the hanging arm 621 is fixedly connected with the horizontal rod 68, and the lower end of the hanging arm 621 is connected with one end of the material supporting arm 622.
As shown in fig. 18, the tape winding and binding unit 7 includes a tape winding and binding mechanism and a bag end folding mechanism; the wrapping bag tip inflection mechanism is used for turning back the sack of wrapping bag, and the winding band ligature mechanism is used for tying together the inflection portion of wrapping bag and wrapping bag main part. The bag end folding mechanism comprises a bag pushing plate 73 and a linear driving device for driving the bag pushing plate 73 to move axially. In the present embodiment, the linear drive device selects the horizontal cylinder level 74. The bag pushing plate 73 moves axially and pushes the end of the bag to fold back. In order to make the folded section of the packaging bag fit with the tube, a first arc-shaped notch 731 matched with the tube is arranged at the top of the bag pushing plate 73.
In order to adapt to the packaging of pipes with different lengths and increase the universality of the equipment, the packaging bag opening bundling structure further comprises an axial slide rail 76, a third slide block 75 arranged on the axial slide rail 76 and a linear driving mechanism for driving the third slide block 75 to horizontally move. The linear driving mechanism comprises a motor and a synchronous belt transmission mechanism or a chain transmission mechanism.
The package bag end folding mechanism and the tape winding and binding mechanism are both mounted on the third slider 75. As shown in fig. 18, 19 and 20, the tape winding and binding mechanism comprises a second mounting seat 71, a second clamping device, a second tape cutting device 722, a movable crank arm 72 for pressing the pipe from the upper part and a second tape winding manipulator for enabling the adhesive tape to cling to the surface of the pipe. The movable crank arm 72 is rotatably mounted on the second mounting seat 71, and the movable crank arm 72 is connected with a motor for driving the movable crank arm to rotate. The rotating shaft of the movable crank arm 72 is parallel to the moving direction of the bag pushing plate 73; the bottom of the movable crank arm 72 is provided with a second circular arc notch 727 to be in better contact with the pipe or the pipe bundle. The second entrainment device and the second belt cutting device 722 are both mounted on the movable crank arm 72.
As shown in fig. 19, the second tape winding manipulator includes a tape winding arm 711, a tape winding motor, and a second tape loading device for loading and unloading the tape, wherein one end of the tape winding arm 711 is rotatably mounted on the second mounting base 71 and is connected to the tape winding motor through a key shaft 712; the key shaft 712 is parallel to the direction of movement of the pocket pushing plate 73. The second taping device is mounted to the other end of the taping arm 711. The second taping device includes a tape roll mounting bar 713. As shown in fig. 20, the second entrainment device includes a rotating arm 721, a clamping block 724, a telescopic arm 723, a motor 725 for driving the rotating arm 721 to rotate, and a second linear driving device 726 for driving the telescopic arm 723 to extend and retract, the rotating arm 721 is rotatably connected to the movable crank arm 72, and the clamping block 724 is mounted on the rotating arm 721.
The second linear driving device 726 is mounted on the movable crank arm 72, the telescopic arm 723 is connected with the second linear driving device 726, and the second linear driving device 726 selects an air cylinder. The second tape cutting device 722 is arranged on the clamping block 724; the stretching direction of the stretching arm 723 and the rotating shaft of the rotating arm 721 are both parallel to the moving direction of the bag pushing plate 73; when the telescopic arm 723 extends out, the adhesive tape can be wound on the telescopic arm 723, and when the rotating arm 721 drives the clamping block 724 to clamp the extending telescopic arm 723, the second tape cutting device 722 cuts the adhesive tape. The second belt cutting device 722 includes a plurality of cutting teeth.
In use, tape roll 714 is mounted on tape roll mounting bar 713, and the free end of the tape is held by clamp 724 on telescoping arm 723. The clamp block 724 is provided with an arc-shaped avoiding opening matched with the telescopic arm 723 in shape.
The working principle of the present invention will be described below by taking the packaging line pipe as an example and combining with the attached drawings 1-27.
As shown in fig. 21, the bag is wound on a bag holder 551, and one end of the packaging bag 11 passes through a bag discharging roller 553 and is fitted over the bagging cylinder 51, in this embodiment, the packaging bag 11 is a plastic film bag. As shown in fig. 21 and 22, the mouth of the envelope 11 extends to the bag-opening panel 511. At this time, the front end of the packing bag 11 is positioned between the movable clamp block 524 and the bag-clamping inner cylinder 525. In the initial state, the bag pulling module 52 is located between the bag sleeving barrel 51 and the material supporting frame 62.
As shown in fig. 3, the plastic pipe 1 is then sent to the pipe guide support 13, the plastic pipe 1 moves forward along the pipe guide support 13 in the longitudinal direction under the pushing force of the rear pipe blank, and when the front end of the pipe blank meets the guide slope 141, the front end of the pipe blank will perform a combined longitudinal and transverse movement under the action of the guide slope 141. The rear pipe blank continues to push the plastic pipe 1, so that the front end of the plastic pipe 1 is inclined along the guide inclined plane 141 and then deviates from the pipe guide support 13, and when the center of gravity of the plastic pipe 1 is not on the pipe guide support 13, the plastic pipe 1 falls down from the pipe guide support 13 under the self gravity.
As shown in fig. 4, the plastic tube 1 dropped from the tube guiding bracket 13 falls on the upper inclined guiding rod 101 of the tube collecting and blanking mechanism under the action of its own gravity, and continues to roll along the upper inclined guiding rod 101 to the lower inclined guiding rod 102 under the action of gravity; at this time, the front telescopic mechanism 103 of the lower inclined guide bar 102 is extended and the rear telescopic mechanism 103 is retracted, so that the plastic tube 1 is accumulated and collected along the slope of the lower inclined guide bar 102. The tube guiding and feeding device continues to feed plastic tubes 1 to the collecting unit 15, when the number of bundles is reached, the number of bundles can be 1, 2 or more. When the bundling number is reached, the telescopic mechanisms 103 at the upper part and the rear part of the lower inclined guide rod 102 extend out, the telescopic mechanisms 103 at the front part retract, and the plastic pipes 1 collected between the two telescopic mechanisms 103 roll down along the inclined plane of the lower inclined guide rod 102 one by one to realize quantitative blanking; the plastic pipe 1 rolled down from the lower inclined guide bar 102 falls into the pipe receiving straight groove 21 by gravity.
Subsequently, the plastic tube 1 rolled down from the lower inclined guide bar 102 is positioned between the movable front fence 23 and the rear push plate 22; at this time, the second linear driving mechanism drives the front baffle 23 to move downwards to shield the circular through hole 371, the motor of the first linear driving mechanism rotates in the forward direction, the driving wheel rotates to drive the transmission belt 243 to operate, the rear push plate 22 moves towards the front baffle 23 along with the fifth slider 244 connected with the transmission belt 243, so that the plurality of plastic tubes 1 are pushed to move towards the movable front baffle 23, when the front ends of the plastic tubes 1 are in contact with the movable front baffle 23, and when the rear ends of the plastic tubes 1 are in contact with the rear push plate 22, the end parts of the plurality of plastic tubes are aligned;
then, the second linear driving mechanism drives the front baffle 23 to move upwards until the circular through hole 371 is opened, and then the motor of the first linear driving mechanism continues to rotate in the forward direction, so as to drive the rear push plate 22 to push the plastic pipe 1 to continue to move forwards, so that the plastic pipe 1 is pushed out from the circular through hole 371; the rear push plate 22 pushes the plastic pipe 1 to move forwards, so that the front end of the plastic pipe 1 is conveyed to the pipe holding tool 49 through the pipe channel 408, the air cylinder drives the arc-shaped hoop arms 491 to repeatedly loosen and hold tightly, a plurality of plastic pipes 1 can be smoothed out, and finally the plastic pipes 1 are held tightly by the two arc-shaped hoop arms 491;
then, the vertical cylinder 32 of the labeling manipulator 3 moves, the piston rod of the vertical cylinder extends downwards, an air source of the vacuum suction cup 33 is opened at the same time, the vacuum suction cup 33 is contacted with the qualified label 36 at the top, the vacuum pressure sensor detects that the workpiece is adsorbed, a signal is transmitted to the labeling manipulator, after the piston rod of the vertical cylinder 32 retracts for a certain distance, the driving device 31 starts to operate to drive the vertical cylinder 32 to rotate for a certain angle in the horizontal plane, the piston rod of the vertical cylinder 32 extends downwards to place the adsorbed qualified label 36 on a spool passing from the bottom, and labeling is completed; subsequently, the labelling manipulator is reset.
Then, as shown in fig. 9, 14 and 15, the motor of the first tape winding manipulator starts to operate to drive the first tape loading device 41 to rotate around the plastic pipe 1, because one end of the adhesive tape 46 is hung on the fixed seat, two ends of the output section of the adhesive tape 46 are stressed and tensioned, and when the first tape loading device 41 rotates around the plastic pipe 1, the adhesive tape 46 is tightly attached to the surface of the plastic pipe to realize the binding of a plurality of plastic pipes 1; as the first loading means 41 continues to rotate around the plastic pipe 1, the adhesive tape 46 will exert a wrapping force on a length of the adhesive tape 46 hanging on the mounting base, the wrapping force being greater than the adhesive force of the adhesive tape 46 and the clamping force of the clamping plate 45, thereby releasing the adhesive tape 46 from the mounting base.
After the tape 46 is wound a set number of times, as shown in fig. 12, the axial arm 48 of the first entrainment device is extended and the tape 46 will be wound around the axial arm 48 of the first entrainment device; as shown, the axial arm 48 is retracted, and the clamping plate 45 clamps the adhesive tape 46 to hang the adhesive tape 46 on the mounting seat; then, the two arc-shaped hoop arms 491 of the pipe clamp 49 are released, the plastic pipe 1 is pushed forward by the rear push plate 22, the adhesive tape 46 is pressed and contacted with the first tape cutting device 47 on the mounting seat, the adhesive tape 46 is cut off from the first tape cutting device 47, and one end of the unused adhesive tape 46 is hung on the mounting seat by the clamping plate 45 to return to the initial state.
Meanwhile, as shown, the electromagnet 523 is energized, and the movable clamping block 524 is clamped to the bag clamping inner cylinder 525 by the magnetic force and overcoming the elastic force of the return spring, so that the bag opening of the packaging bag 11 is fixed on the bag pulling module 52. The bag pulling module 52 clamps the packaging bag 11 and moves towards the pipe clamp under the action of the linear driving mechanism; the bag roll placed on the tension bag placing frame 55 is rotated by a tensile force to continuously output the packing bag 11. After the front part of the plastic pipe 1 is bundled, the plastic pipe 1 is continuously pushed forwards by the rear push plate 22, the front end of the plastic pipe 1 passes through the bag pulling module 52 to enter the plastic bag 11, and the plastic pipe 1 entering the plastic bag 11 is supported by the material supporting frame 62; the middle part and the tail part of the plastic pipe 1 are bound according to the same binding method; after the bundling is finished; the elongated horizontal pushing members 24 are retracted after passing through the bag pulling module 52 to completely push the plastic tube 1 into the plastic bag 1.
As shown in fig. 1 and 25, after the plastic tube 1 is completely pushed into the plastic bag 1, the bag cutting device 56 is moved laterally to cut off the packing bag 11 from the front end of the bag supporting plate 511; meanwhile, the electromagnet 523 of the bag pulling module 52 is powered off, and the movable clamping block 524 loosens the bag clamping inner cylinder 525 under the action of the return spring, so that the packaging bag 11 is loosened, and finally the packaging bag 11 is sleeved outside the plastic tube 1. After the bagging is completed, the vertical moving transmission mechanism 69 of the lifting material supporting unit 6 drives the material supporting frame 62 to move upwards synchronously, and the bag pulling module 52 is reset under the action of the linear driving mechanism to prepare for the next bagging.
As shown in fig. 18, when the plastic tube 1 rises to the bag pushing plates 73, the two bag pushing plates 73 respectively droop a section of the packing bag 11 which is formed by the excess end portion of the plastic tube 1; the plastic pipe 1 is supported by the material supporting frame to continuously move upwards, and stops moving when just passing over the bag pushing plate 73; meanwhile, the movable crank arm 72 rotates to press on the plastic pipe, and the plastic pipe is embraced by the movable crank arm 72 and the material supporting frame 62, so that the position of the plastic pipe is fixed; then, as shown in fig. 26, the bag pushing plate 73 moves axially to fold back an extra section of the packing bag at the end of the plastic tube 1; subsequently, the second tape winding manipulator starts to work; as shown, the tape winding arm 711 drives the tape roll 714 to rotate around the plastic tube 1, the tape is adhered to the outer surface of the packaging bag, and at the same time, as shown in fig. 18, the rotating arm 721 acts to enable the clamping block 724 to release the telescopic arm 723, and the telescopic arm 723 retracts; as shown in fig. 26, the adhesive tape continuously output binds the folded packaging bags together with the plastic tubes 1, so that the mouth of the packaging bag 11 is closed, and the plastic tubes can be effectively prevented from being pulled out of the mouth.
Next, as shown in fig. 20 and 27, the telescopic arm 723 is extended, and the adhesive tape is wound around the telescopic arm 723; then the arm 721 is rotated to drive the clamp 724 to clamp the telescopic arm 723; at the same time, the first tape cutting device 722 cuts the tape; one end of the excess tape is clamped by clamp block 724 onto telescoping arm 723. The movable crank arm 72 then releases the plastic tube 1 and returns to its original position.
Of course, the utility model provides a parts such as motor, cylinder all are connected with control system electricity, and the action of each part is controlled voluntarily through control system, and this is the conventional art in this field, and no longer the repeated description here.
This embodiment can carry out automatic bagging to tubular product, and through wrapping bag tip inflection mechanism with the tip inflection of wrapping bag, the sack part that the rethread first tape winding manipulator will inflection ties up the wrapping bag sack together with the tubular product that has packed, can seal the wrapping bag sack to effectively prevent tubular product or tube bank from deviating from the sack. The tying and sealing are carried out from the bagging to the bag opening, the whole process is finished in one step, and the working efficiency is high; the whole process does not need human intervention, the automation degree is high, and meanwhile, the labor cost can be saved.
Example two
The difference between this embodiment and the first embodiment is: in this embodiment, the lifting material supporting unit 6 further includes a material supporting frame overturning triggering mechanism, and when the material supporting frame overturning triggering mechanism is triggered, the material supporting frame 62 starts to overturn. The material support frame overturning triggering mechanism is arranged between the bracket and the horizontal rod 68.
As shown in fig. 28 and 29, the material holder turning triggering mechanism in this embodiment includes a crank arm 651, a roller 651, and a blocking guide block 66 for blocking the roller 651 from moving upward and guiding the roller 651 to roll horizontally, one end of the crank arm 651 is fixedly connected to a horizontal rod 68, and the other end of the crank arm 651 is rotatably connected to the roller 651. The blocking guide block 66 is mounted on the carriage, the blocking guide block 66 being higher than the first taping robot. The fourth slide block 63 is rotatably connected with the horizontal rod 68 in the embodiment; when the roller 651 travels up to a certain height along with the horizontal rod 68, the roller 651 is stopped by the stop guide block 66, the crank arm 651 drives the horizontal rod 68 to rotate, and the horizontal rod 68 drives the material holding frame 62 to turn.
When the carrier frame 62 is turned over to the final position, the carrier arm 622 is higher than the hanging arm 621, so that the article on the carrier arm 622 can fall off the carrier arm 622 by its own weight. In order to guide the material to fall, a discharging guide slope 641 is provided at the top of the stand, and when the material holder 62 is turned over to the final position, the top surface of the hanging arm 621 is parallel to the discharging guide slope 641.
After the opening of the packing bag 11 is closed, the plastic tube 1 is still held by the holding frame 62. The driving motor 67 continues to operate to drive the material supporting frame 6 to continue to move upwards; as shown in fig. 29, when the roller 651 ascends to a certain height along with the horizontal bar 68, the roller 651 is blocked by the blocking guide block 66 and cannot continue to move upward; at the moment, the horizontal rod 68 continues to move upwards, the roller 651 horizontally moves along the blocking guide block 66, the crank arm 65 rotates to drive the horizontal rod 68 to rotate, and then the three material supporting frames 62 are driven to synchronously rotate for a certain angle; the horizontal rod 68 continues to move upward, and the crank arm 65 continues to rotate, which in turn drives the material holder 62 to continue to rotate.
When the horizontal rod 68 rises to a certain height, the roller 651 is pulled to move horizontally in the opposite direction, the crank arm 65 continues to rotate, and then the material support frame 62 is driven to continue to rotate; as shown in fig. 30, when the horizontal rod 68 moves to the top dead center, the material holder 62 is turned to the final position, the material holder arm 622 is higher than the hanging arm 621, and the plastic tube 1 rolls down along the discharging guide slope 641 under the self gravity, so that the plastic tube is turned from one side of the rack to the other side of the rack. A carrier cart 60 may be placed on the discharge side of the rack in advance, so that the discharged plastic tubes 1 are directly stacked on the carrier cart 60 for easy transportation.
The lifting material supporting unit 6 disclosed in this embodiment is also responsible for turning over and discharging the bagged pipe material to the outside; the plastic pipe that the packing was accomplished transports rapidly, can improve work efficiency to can practice thrift area.
EXAMPLE III
The difference between this embodiment and the second embodiment is: in this embodiment the blocking guide block 66 is lower than the first taping robot, which avoids making the stand too high. As shown in fig. 31 and 32, in the present embodiment, the blocking guide block 66 is composed of a fixed block 661 and a movable block 662 which can be opened and closed, the movable block 662 is connected with a driving cylinder 663 for driving the movable block to move horizontally, and the fixed block 661 and the driving cylinder 663 are fixedly installed on the bracket. The driving cylinder 663 is mounted on one of the stands 64 through a third mount 665.
When the movable block 662 is folded with the fixed block 661, the roller 651 can be blocked from moving upwards, and when the movable block 662 is separated from the fixed block 661 by a certain distance, the roller 651 can pass between the fixed block 661 and the movable block 662. Further, a reinforcing baffle 664 is fixedly mounted on the support, the reinforcing baffle 664 is located above the movable block 662, and the top surface of the movable block 662 contacts with the bottom surface of the reinforcing baffle 664. When the movable block 662 is pressed upwards by the roller 651, the reinforced baffle 664 can limit and fix the movable block 662, so that the movable block 662 is prevented from being stressed and deviating.
The working principle of the overturning of the material supporting frame in the embodiment is described as follows:
when the material supporting frame 6 supports the plastic pipe 1 and sends the plastic pipe to the strapping unit 7, the movable block 662 is separated from the fixed block 661, so as to prevent the material supporting frame 6 from turning over in the process. When the opening of the packaging bag 11 is sealed, the driving motor 67 rotates reversely, the material supporting frame 62 supports the plastic tube 1 to move downwards, and the movable block 662 is folded with the fixed block 661 after the plastic tube falls below the blocking guide block 66; then, the driving motor 67 rotates forward to drive the material supporting frame 6 to move upwards; when the roller 651 comes into contact with the blocking guide block 66, the magazine 6 is triggered to flip.
The lifting material supporting unit 6 disclosed by the embodiment can directly overturn and convey materials out of the production line, is convenient to use, can avoid setting the support too high, and simultaneously reduces the discharging height of the plastic pipe during discharging.
The utility model can automatically carry out quantitative blanking, automatic labeling, automatic bundling and automatic bagging, can be continuously and automatically generated, does not need human intervention in the whole process, and has high automation degree; the bag opening of the packaging bag can be sealed through the folding mechanism at the end part of the packaging bag and the binding mechanism of the winding belt, so that the pipe or the pipe bundle is effectively prevented from being separated from the bag opening; and finally, the lifting material supporting unit is utilized to directly turn and send the material out of the production line, so that the use is convenient. The whole system has reasonable design and can save the occupied area.
Of course, the present invention can be embodied in many other forms without departing from the spirit or essential attributes thereof, and it should be understood that various changes and modifications can be made by one skilled in the art without departing from the spirit or essential attributes thereof, and that such changes and modifications are intended to be included within the scope of the appended claims.

Claims (10)

1. Many tubular product packaging system, its characterized in that: comprises a pipe guiding and feeding device, a pipe collecting and discharging mechanism, a pipe pushing mechanism, a bundling device and a bag covering and packaging mechanism;
the pipe guiding and feeding device is used for conveying the pipe from the outside to the pipe collecting and feeding mechanism;
the pipe collecting and blanking mechanism is used for orderly rolling the pipes, collecting the pipes and quantitatively blanking the pipes;
the tube material pushing mechanism is used for horizontally pushing the tubes output by the tube material collecting and discharging mechanism to the bundling device and the bag sleeving and packaging mechanism in sequence;
the bundling device is used for bundling the pipes sent by the pipe pushing mechanism;
the bagging and packaging mechanism is used for bagging and packaging the bundled pipes.
2. The multiple tube packaging system of claim 1, wherein: the pipe collecting and blanking mechanism is positioned below the pipe guiding and feeding device, the pipe guiding and feeding device comprises a pipe guiding support and a guiding part for guiding the pipe to fall from the pipe guiding support, and the guiding part is arranged on the pipe guiding support;
the pipe collecting and blanking mechanism comprises at least two collecting units, each collecting unit comprises an upper inclined guide rod and a lower inclined guide rod, the collecting units are arranged at intervals along the feeding direction of the pipe guiding and feeding device, and the upper inclined guide rods and the lower inclined guide rods are both vertical to the feeding direction of the pipe guiding and feeding device; the upper inclined guide rod and the lower inclined guide rod are obliquely arranged, the lower end of the upper inclined guide rod extends to the upper part of the upper end of the lower inclined guide rod, and the upper end of the upper inclined guide rod is arranged at the same side as the lower end of the lower inclined guide rod;
the lower inclined guide rod is provided with telescopic mechanisms for intercepting the pipes at intervals, the pipes can be intercepted when the telescopic mechanisms extend out, and the pipes can fall along the lower inclined guide rod when the telescopic mechanisms retract; at least two telescopic mechanisms are arranged on each lower inclined guide rod.
3. The multiple tube packaging system of claim 2, wherein: the pipe collecting and blanking mechanism further comprises a pressure plate, the bottom of the pressure plate is an inclined part parallel to the lower inclined guide rod, and a gap for a pipe to pass through is formed between the pressure plate and the lower inclined guide rod.
4. The multiple tube packaging system of claim 1, wherein: the pipe material pushing mechanism comprises a pipe material accommodating straight groove, a rear push plate and a movable front baffle;
the pipe receiving straight groove is arranged below the discharge port of the pipe collecting and discharging mechanism and is used for receiving the pipe rolled down from the pipe collecting and discharging mechanism;
the rear push plate is arranged in the pipe accommodating straight groove and is in clearance fit with the pipe accommodating straight groove, the rear push plate is connected with a first linear driving mechanism for driving the rear push plate to horizontally and linearly move along the pipe accommodating straight groove, and the rear push plate is used for pushing the pipe from the rear end;
the rear push plate is provided with a lengthened horizontal pushing component which is used for pushing the pipe into the bag sheathing and packaging mechanism completely on the basis of the rear push plate;
the movable front baffle is used for resisting the pipe at the front end, the end part of the pipe is aligned under the combined action of the rear push plate and the front baffle, and the movable front baffle is connected with a driving mechanism for driving the movable front baffle to move.
5. The multiple tube packaging system of claim 1, wherein: the binding device comprises an automatic tape winding and binding structure, and the automatic tape winding and binding structure comprises a mounting seat, a first clamping device, a first tape cutting device and a first tape winding manipulator for enabling the adhesive tape to cling to the surface of the pipe; the mounting seat is provided with a pipe passage for a pipe to pass through;
the first belt winding manipulator comprises a driving wheel, an annular driven wheel and a first belt loading device for installing and outputting a rubber belt, the driving wheel and the annular driven wheel are installed on the installation seat, the driving wheel is meshed with the outer ring of the annular driven wheel, the annular driven wheel is coaxial with the pipe channel, and the pipe channel is positioned on the inner periphery of the annular driven wheel; the first belt loading device is arranged on the annular driven wheel to rotate around the pipe passage;
the first clamping device is arranged on the mounting seat, the adhesive tape can be wound on the first clamping device when the first clamping device extends out, and the adhesive tape can be clamped to be hung on the mounting seat when the first clamping device retracts; the first tape cutting device is fixedly arranged on the mounting seat and used for cutting off the adhesive tape.
6. The multiple tube packaging system of claim 1 or 5, wherein: the pipe holding tool comprises a hoop and a linear driving device used for driving the hoop to hold tightly or loosen, the hoop comprises a pair of arc hoop arms with opposite openings, at least one of the arc hoop arms is connected with the linear driving device, and the linear driving device enables the arc hoop arms to fold or reversely separate in opposite directions so as to hold tightly or loosen the hoop.
7. The multiple tube packaging system of claim 1 or 5, wherein: the automatic labeling device also comprises a labeling manipulator used for placing labels on the tubes before bundling, the labeling manipulator is arranged beside the bundling device, and the bundling device can bind the placed labels and the tubes together;
the labeling manipulator comprises a vacuum sucker for sucking the label and a vacuum pressure detection sensor connected with the vacuum sucker.
8. The multiple tube packaging system of claim 1, wherein: the bagging packaging mechanism comprises a bagging unit, a lifting material supporting unit and a winding and bundling unit arranged above the bagging unit;
the bag sleeving unit is used for sleeving the packaging bag outside the pipe;
the two tape winding and bundling units are used for binding and sealing one bag opening of the packaging bag respectively;
the lifting material supporting unit is used for supporting the pipe and conveying the pipe from the bagging unit to the tape winding and binding unit.
9. The multiple tube packaging system of claim 8, wherein: the lifting material supporting unit is also responsible for overturning and discharging the bagged pipe outside.
10. The multiple tube packaging system of claim 8, wherein: the winding belt bundling unit comprises a winding belt bundling mechanism and a packaging bag end part folding mechanism;
the wrapping bag tip inflection mechanism is used for the sack inflection of wrapping bag, the winding band ligature mechanism is used for tying up the inflection portion of wrapping bag and wrapping bag main part together.
CN201921499114.XU 2019-09-10 2019-09-10 Multi-pipe packaging system Active CN210592589U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110466819A (en) * 2019-09-10 2019-11-19 成都顺利华自动化设备有限公司 A plurality of tubing packaging system
CN111994356A (en) * 2020-09-29 2020-11-27 佛山恒智达科技有限公司 Automatic pipe packing machine and packing method thereof
CN113602561A (en) * 2021-08-23 2021-11-05 深圳市立袋环保智能科技有限公司 End face grabbing mechanism of intelligent paper tube bagging machine
CN117884704A (en) * 2024-03-15 2024-04-16 山东顺全森和钢材加工有限公司 Automatic feeding device for profile cutting

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110466819A (en) * 2019-09-10 2019-11-19 成都顺利华自动化设备有限公司 A plurality of tubing packaging system
CN111994356A (en) * 2020-09-29 2020-11-27 佛山恒智达科技有限公司 Automatic pipe packing machine and packing method thereof
CN111994356B (en) * 2020-09-29 2021-10-12 佛山恒智达科技有限公司 Automatic pipe packing machine and packing method thereof
CN113602561A (en) * 2021-08-23 2021-11-05 深圳市立袋环保智能科技有限公司 End face grabbing mechanism of intelligent paper tube bagging machine
CN117884704A (en) * 2024-03-15 2024-04-16 山东顺全森和钢材加工有限公司 Automatic feeding device for profile cutting
CN117884704B (en) * 2024-03-15 2024-05-14 山东顺全森和钢材加工有限公司 Automatic feeding device for profile cutting

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