CN210587777U - Double-station bent cap framework welding robot system - Google Patents
Double-station bent cap framework welding robot system Download PDFInfo
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- CN210587777U CN210587777U CN201921534654.7U CN201921534654U CN210587777U CN 210587777 U CN210587777 U CN 210587777U CN 201921534654 U CN201921534654 U CN 201921534654U CN 210587777 U CN210587777 U CN 210587777U
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Abstract
The utility model relates to a duplex position bent cap skeleton welding robot system, including welding equipment and the unilateral welding platform one and unilateral welding platform two that are located the welding equipment both sides, install the bench vice group one that is used for fixed reinforcing bar on the unilateral welding platform one, be provided with the bench vice group two that is used for fixed reinforcing bar on the unilateral welding platform two, welding equipment is provided with clear rifle station including the first walking welding mechanism and the second walking welding mechanism that the symmetry set up between first walking welding mechanism and the second walking welding mechanism. The utility model discloses following beneficial effect has: duplex position bent cap skeleton welding robot system, this welding system can two robots weld simultaneously, improves the welding speed of work piece, controls two station conversions, can not hinder and change the work piece, the work piece that the welding was accomplished is got to one side welding opposite side, then will need to weld the part installation, so reciprocal, improvement work efficiency.
Description
Technical Field
The utility model relates to a duplex position bent cap skeleton welding robot system belongs to welding robot technical field.
Background
With the continuous promotion of industrialization and urbanization in China, the quality of labor is gradually improved, the continuous increase of the wage level of workers becomes a necessary trend, great cost pressure is brought to construction enterprises which depend on population dividends for a long time, the wage of steel bar workers continuously rises, and the numerical control steel bar processing equipment is enabled to replace the traditional manual processing and semi-automatic mechanical processing of steel bars to become a necessary trend.
At present, more than 99.99 percent of domestic welding work of the bent cap framework sheets is completed by manual welding. The device has the disadvantages of low efficiency, uncontrollable quality, high labor intensity of workers and serious physical injury.
SUMMERY OF THE UTILITY MODEL
According to the not enough among the above prior art, the utility model discloses the technical problem who solves is: in order to solve one of the problems, a double-station bent cap framework welding robot system is provided.
Duplex position bent cap skeleton welding robot system, including welding equipment and the unilateral welded platform one and the unilateral welded platform two that are located the welding equipment both sides, install the bench vice group one that is used for fixed reinforcing bar on the unilateral welded platform one, be provided with the bench vice group two that is used for fixed reinforcing bar on the unilateral welded platform two, welding equipment is provided with clear rifle station including first walking welding mechanism and the second walking welding mechanism that the symmetry set up between first walking welding mechanism and the second walking welding mechanism.
Preferably, first walking welding mechanism includes the first station walking ground rail that sets up along unilateral welding platform length direction and can follow the first station walking slip table of first station walking ground rail walking, installs first welding robot on the first station walking slip table.
Preferably, the walking motor is installed to first station walking slip table bottom, installs drive gear on the power output shaft of walking motor, and the rack is fixed to be set up along the length direction of first station walking ground rail on the first station walking ground rail, drive gear with rack intermeshing constitutes gear and rack transmission mechanism.
Preferably, a centralized lubricating system is further mounted on the lower surface of the first station walking sliding table and used for lubricating the driving gear.
Preferably, the first walking welding mechanism and the second walking welding mechanism are identical in structure.
Preferably, the first walking welding mechanism further comprises a robot control cabinet and an external shaft control cabinet, and the robot control cabinet and the external shaft control cabinet are both installed on the upper surface of the first station walking sliding table.
The first bench clamp group and the second bench clamp group are provided with two groups and are respectively located on two side edges of the first unilateral welding platform and the second unilateral welding platform, and each group comprises a plurality of bench clamps which are arranged in a straight line shape at equal intervals. The arrangement mode of the bench clamp is matched with the steel bars of the bent cap framework.
Compared with the prior art, the utility model discloses following beneficial effect has: duplex position bent cap skeleton welding robot system, this welding system can two robots weld simultaneously, improves the welding speed of work piece, controls two station conversions, can not hinder and change the work piece, the work piece that the welding was accomplished is got to one side welding opposite side, then will need to weld the part installation, so reciprocal, improvement work efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a perspective view of the present embodiment;
FIG. 2 is a top view of the present embodiment;
FIG. 3 is a front view of the present embodiment;
fig. 4 is a left side view of the present embodiment.
In the figure: 1. first welding robot 2, robot control cabinet 3, outside axle switch board 4, first station walking slip table 5, first station walking ground rail 6, clear rifle station 7, centralized lubrication system 8, walking motor 9, unilateral welded platform one 10, bench vice group one 11, unilateral welded platform two 12, bench vice group two.
Detailed Description
The invention will be further described with reference to the accompanying drawings:
the present invention is further illustrated by the following specific examples, which are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included within the scope of the present invention.
Examples
As shown in fig. 1-4, the double-station bent cap skeleton welding robot system comprises a welding device, a first single-side welding platform 9 and a second single-side welding platform 11, wherein the first single-side welding platform 9 and the second single-side welding platform 11 are located on two sides of the welding device, a first bench vice group 10 for fixing reinforcing steel bars is installed on the first single-side welding platform 9, a second bench vice group 12 for fixing reinforcing steel bars is arranged on the second single-side welding platform 11, the welding device comprises a first walking welding mechanism and a second walking welding mechanism which are symmetrically arranged, and a gun cleaning station 6 is arranged between the first walking welding mechanism and the second walking welding mechanism.
In the embodiment, the first walking and welding mechanism comprises a first station walking ground rail 5 arranged along the length direction of a first single-side welding platform 9 and a first station walking sliding table 4 capable of walking along the first station walking ground rail 5, and a first welding robot 1 is installed on the first station walking sliding table 4; the bottom of the first station walking sliding table 4 is provided with a walking motor 8, a power output shaft of the walking motor 8 is provided with a driving gear and a rack, the driving gear and the rack are fixedly arranged on the first station walking ground rail 5 along the length direction of the first station walking ground rail 5, and the driving gear and the rack are mutually meshed to form a gear-rack transmission mechanism; the lower surface of the first station walking sliding table 4 is also provided with a centralized lubricating system 7 for lubricating a driving gear; the first walking welding mechanism and the second walking welding mechanism have the same structure; the first walking welding mechanism further comprises a robot control cabinet 2 and an external shaft control cabinet 3, wherein the robot control cabinet 2 and the external shaft control cabinet 3 are both arranged on the upper surface of the first station walking sliding table 4; the first bench clamp group 10 and the second bench clamp group 12 are respectively provided with two groups and are respectively positioned on two side edges of the first unilateral welding platform 9 and the second unilateral welding platform 11, and each group comprises a plurality of bench clamps which are arranged in a straight line shape at equal intervals. First welding robot 1 has been disclosed by many patents, for example patent No. 201821426364.6, a welder mount for welding robot, including welding robot body, robotic arm and welder, robotic arm is located the fuselage of welding robot body, one side fixedly connected with welder neck of welder, the one end fixedly connected with welding nozzle of welder neck, fixedly connected with carries out the fixed establishment who fixes to the welder on the lateral wall of welding robot body, welder is located the top of welding robot body. The improvement in the present embodiment is not the first welding robot, and it is sufficient to use the existing first welding robot.
The utility model discloses a theory of operation: the staff puts the bent cap skeleton steel bar part on welding platform, fix a position with the welding position and press from both sides tightly with the bench vice, welding robot welds the bent cap skeleton from one end, after having welded the first welding area of machine, the walking motor drives the walking slip table and removes to the second welding position, weld the welding seam, two welding robots in both sides can control simultaneously and weld the work piece, after the welding of first piece skeleton is accomplished, clear rifle station carries out clear rifle to the welding rifle, then the robot begins to weld the work piece of second station, this welding system can two robots weld simultaneously, improve the welding speed of work piece, control two station conversions, can not hinder the change work piece, one side welding other side gets the work piece that the welding was accomplished, then will need the welded part to install, so reciprocal, and the work efficiency is improved.
The basic principles, main features and advantages of the present invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (3)
1. The utility model provides a duplex position bent cap skeleton welding robot system which characterized in that: the welding equipment comprises welding equipment, a first unilateral welding platform (9) and a second unilateral welding platform (11) which are positioned on two sides of the welding equipment, wherein a first bench vice group (10) used for fixing a steel bar is installed on the first unilateral welding platform (9), a second bench vice group (12) used for fixing the steel bar is arranged on the second unilateral welding platform (11), the welding equipment comprises a first walking welding mechanism and a second walking welding mechanism which are symmetrically arranged, and a gun cleaning station (6) is arranged between the first walking welding mechanism and the second walking welding mechanism.
2. The double-station bent cap framework welding robot system according to claim 1, characterized in that: first walking welding mechanism includes first station walking ground rail (5) and first station walking slip table (4) that can follow first station walking ground rail (5) walking that unilateral welding platform (9) length direction set up, installs first welding robot (1) on first station walking slip table (4).
3. The double-station bent cap framework welding robot system according to claim 2, characterized in that: first station walking slip table (4) bottom is installed walking motor (8), installs drive gear on the power output shaft of walking motor (8), and the rack is fixed to be set up along the length direction of first station walking ground rail (5) on first station walking ground rail (5), drive gear with rack intermeshing constitutes rack and pinion drive mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921534654.7U CN210587777U (en) | 2019-09-16 | 2019-09-16 | Double-station bent cap framework welding robot system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921534654.7U CN210587777U (en) | 2019-09-16 | 2019-09-16 | Double-station bent cap framework welding robot system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210587777U true CN210587777U (en) | 2020-05-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921534654.7U Active CN210587777U (en) | 2019-09-16 | 2019-09-16 | Double-station bent cap framework welding robot system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113732584A (en) * | 2021-10-22 | 2021-12-03 | 长沙鹏聚机器人有限公司 | One-rail double-machine hydraulic bent cap framework welding device |
| CN115351476A (en) * | 2022-07-26 | 2022-11-18 | 山东省公路桥梁建设集团有限公司 | Automatic welding robot for splicing steel box girders and using method |
-
2019
- 2019-09-16 CN CN201921534654.7U patent/CN210587777U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113732584A (en) * | 2021-10-22 | 2021-12-03 | 长沙鹏聚机器人有限公司 | One-rail double-machine hydraulic bent cap framework welding device |
| CN115351476A (en) * | 2022-07-26 | 2022-11-18 | 山东省公路桥梁建设集团有限公司 | Automatic welding robot for splicing steel box girders and using method |
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| GR01 | Patent grant | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20220407 Address after: 048000 No. 2096, Fengtai East Street, Jincheng City, Shanxi Province Patentee after: Shanxi Luqiao No.7 Engineering Co.,Ltd. Patentee after: Shandong luteng Construction Equipment Co., Ltd Address before: 046000 No. 75, Changxing Middle Road, Changzhi City, Shanxi Province Patentee before: Shanxi Changxing road and Bridge Engineering Co.,Ltd. Patentee before: Shandong luteng Construction Equipment Co., Ltd |