CN210568207U - Headlight button head screw pressurization and wind drench device - Google Patents
Headlight button head screw pressurization and wind drench device Download PDFInfo
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- CN210568207U CN210568207U CN201920716274.9U CN201920716274U CN210568207U CN 210568207 U CN210568207 U CN 210568207U CN 201920716274 U CN201920716274 U CN 201920716274U CN 210568207 U CN210568207 U CN 210568207U
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Abstract
The product relates to a mechanical automation technology and a pneumatic transmission technology, in particular to a headlamp round-head screw pressurizing and air showering device which comprises a main body frame, a movable operation platform, a screw rotating device, a round-head screw pressurizing device, an air showering device, a light distribution system and a control system. The mobile operation platform, the screw rotating device, the round-head screw pressurizing device, the air shower device and the light distribution system are in communication connection with the PLC control system through signal lines, and can transmit induction signals to the control system. The utility model discloses an use, make the engineering become 5 by original 7 engineering, the production line length shortens, and personnel also reduce, intensity of labour reduces, the also corresponding improvement of production efficiency.
Description
Technical Field
The product relates to a mechanical automation technology and a pneumatic transmission technology, in particular to a headlamp round-head screw pressurizing and air showering device.
Background
With the gradual rise of labor cost, enterprises want to reduce the dependence on labor and tend to realize production automation more and more, the production line of the car lamp assembly is too long, the number of workers is too many, the quality problem of products is increased, and the complaints of customers are increased correspondingly, so that the image of the enterprises is affected. The original car light assembly is through engineering such as casing and speculum equipment, wind drenches, injecting glue, pressurization, grading, airtight, leak protection, and the step is loaded down with trivial details, and the cost of labor is high, and is efficient.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic change headlight button head screw pressurization and wind and drench device realizes automated production, raises the efficiency, reduces intensity of labour. The method is realized by the following technical scheme:
a headlamp round-head screw pressurizing and air showering device comprises a main body frame, a movable operation platform, a screw rotating device, a round-head screw pressurizing device, an air showering device, a light distribution system and a control system; the method is characterized in that:
the mobile operation platform comprises a product clamp, a left and right transfer device and an advancing transfer device: the left and right transfer devices are installed on the guide rail on the main body frame by a single-shaft servo manipulator; the forward transfer device is formed by combining single-shaft mechanical arm guide rails, a base plate of the product clamp is arranged on the single-shaft mechanical arm, the other side of the clamp is fixed on the guide rails, and the mechanical arm drives the base plate of the product clamp to move back and forth;
the product clamp comprises an upper clamp and a lower clamp, the upper clamp is used for pressurizing a round-head screw of a product, the upper clamp is provided with an electronic ruler, and the electronic ruler is installed on a support of the upper clamp;
the screw-shaped device is arranged below the lower clamp, consists of a speed reducing motor, a universal coupler and a lifting cylinder, and can be lifted through the lifting cylinder, and the universal coupler corresponds to a screw part on a product; then, the screw on the product is adjusted through the rotation of the motor;
the round-head screw pressurizing device is arranged on the upper clamp and comprises a sensor and an air cylinder, and the round-head screw of the product is pressurized through a pressure rod on the air cylinder;
the air shower device is arranged in the device main body frame and comprises a high-pressure nozzle, a movable air cylinder and a dust collector, wherein the high-pressure nozzle is arranged on the movable air cylinder, the air shower is performed on a product by moving the air cylinder up and down, the dust collector is started while the air shower is performed, and foreign matters are collected into a dust collecting chamber through a pipeline;
the light distribution system comprises a light distribution camera, light distribution software, a darkroom, a single-shaft moving manipulator and a computer; the light distribution software is installed on a computer, a signal wire is communicated with the PLC to control the manipulator to move, then the manipulator drives the camera to move to perform image recognition, and then the image recognition is transmitted to the computer and then the PLC to perform judgment;
the devices are in communication connection with the PLC control system through signal lines and can transmit induction signals to the control system.
The utility model discloses an use, make the engineering become 5 by original 7 engineering, the production line length shortens, and personnel also reduce, intensity of labour reduces, the also corresponding improvement of production efficiency.
The automatic fixing buckle that impresses the speculum of button head screw can be realized to this device, then carries out the high-pressure spray gun on upper portion and carries out automatic wind to drench the product, gets rid of the inside foreign matter of product, and the product is automatic to be lighted and is carried out the grading when wind drenches, and qualified back product is automatic to be taken out, need not artificial intervention in the assembling process, and the efficient of assembly, the steady quality of product. Compared with the prior art, the assembly process is simpler and smoother, the former operator firstly puts the product on a round-head screw pressurizing device for pressurizing, takes out the product, puts the product on an air shower device for air shower, takes out the product after air shower, performs glue injection and pressing, and performs light distribution. The three stations are combined into one station at present, the operation is completed at one time, and the product is automatically taken out, so that the intensity of personnel is reduced, the number of the personnel is also reduced, and the automation degree is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a partial structure of the forward transfer device;
FIG. 3 is a schematic view of a lower clamp;
FIG. 4 is a schematic view of a portion of the upper clamp;
FIG. 5 is a schematic view showing a partial structure of the left and right transfer devices;
FIG. 6 is a schematic view of a part of the structure of the air shower device;
FIG. 7 is a schematic view of a light distribution chamber;
wherein: 1-forward transfer device, 2-lower clamp, 3-upper clamp, 4-electronic ruler, 5-left and right transfer device, 6-air shower device and 7-light distribution system.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1-7, a headlamp round-head screw pressurizing and air showering device comprises a main body frame, a movable operation platform, a screw rotating device, a round-head screw pressurizing device, an air showering device 6, a light distribution system 7 and a control system; the mobile operation platform comprises a product clamp, a left and right transfer device 5 and an advancing transfer device 1: the left and right transfer devices are installed on the guide rail on the main body frame by a single-shaft servo manipulator; horizontal cylinder is equipped with on unipolar servo manipulator upper portion, and when unipolar manipulator removed, horizontal cylinder control whole lateral shifting increases the stroke of removing.
The forward transfer device is formed by combining single-shaft mechanical arm guide rails, a base plate of the product clamp is arranged on the single-shaft mechanical arm, the other side of the clamp is fixed on the guide rails, and the mechanical arm drives the base plate of the product clamp to move back and forth;
the product clamp is divided into an upper clamp 3 and a lower clamp 2, the upper clamp 3 pressurizes a round-head screw of a product, the upper clamp is provided with an electronic ruler 4, and the electronic ruler is installed on a support of the upper clamp; the lower clamp 2 is a main fixing product consisting of a resin-proof and aluminum fixing bracket, a cylinder, a sensor and some non-standard processing parts and is used for adjusting the product;
the screw-shaped device is arranged below the lower clamp, consists of a speed reducing motor, a universal coupler and a lifting cylinder, and can be lifted through the lifting cylinder, and the universal coupler corresponds to a screw part on a product; then, the screw on the product is adjusted through the rotation of the motor; the round-head screw pressurizing device is arranged on the upper clamp and comprises a sensor and an air cylinder, and the round-head screw of the product is pressurized through a pressure rod on the air cylinder;
the air shower device is arranged in the device main body frame and comprises a high-pressure nozzle, a movable air cylinder and a dust collector, wherein the high-pressure nozzle is arranged on the movable air cylinder, the air shower is performed on a product by moving the air cylinder up and down, the dust collector is started while the air shower is performed, and foreign matters are collected into a dust collecting chamber through a pipeline;
the light distribution system comprises a light distribution camera, light distribution software, a darkroom, a single-shaft moving manipulator and a computer; the light distribution software is installed on a computer, a signal wire is communicated with the PLC to control the manipulator to move, then the manipulator drives the camera to move to perform image recognition, and then the image recognition is transmitted to the computer and then the PLC to perform judgment; the devices are in communication connection with the PLC control system through signal lines and can transmit induction signals to the control system.
The using method of the device comprises the following steps:
s1, fixing the product: the product is placed on the lower mounting fixture, the button is started, the movable operation platform moves forwards, the product is fixed by the locking device, the upper fixture is driven by the cylinder to move downwards, and the upper fixture and the lower fixture are closed;
s2: dimming: the lower pneumatic device lifts the rotating device to align with the screw head of the product, and the motor rotating head screwdriver head connected with the rotating device enables the screws on the product to rotate together, so that the lens in the product is driven to act together.
S3: pressurizing the round head screw: the upper cylinder drives the clamp to move downwards, after the clamp moves in place, the electronic ruler on the clamp senses that the position of the lens reaches a set position, the pressurizing cylinder of the upper clamp pressurizes downwards for one time and for the second time, after the lens is pressed in place, the sensor is lightened, and the upper clamp rises;
s4: after the round-head screw is pressurized, the product enters the equipment, and the upper cylinder moves the high-pressure spray head to the upper part of the product for air shower. Meanwhile, the dust collector also starts to collect the collected foreign matters;
s5: light distribution: and (4) lighting the product after the product is sprayed with air, firstly confirming whether the bulb is normally started or not, and then adjusting and judging the light.
The upper clamp transmits a signal to the PLC through a sensing signal of the electronic ruler, the PLC sends an instruction to control the motor to start, the dimming screw rotates, when the position of the reflector reaches a set condition, the electronic ruler sends a signal to the PLC, the PLC sends an instruction, the action of a cylinder for controlling the pressurization of the round-head screw is realized, the round-head screw is pressed into a fixed buckle, then the upper clamp returns to the original position, the lower clamp is driven by a mobile workbench to continuously move forwards and reach a specified light distribution position, a plug at the lower part of the clamp is automatically connected and electrified, a bulb is lightened, meanwhile, a light distribution camera at the upper part confirms light, the rotating motor of the lower clamp is controlled through light distribution software, the dimming screw is adjusted, and therefore the light meets requirements.
During the use process, the method for judging the bad standard and setting the program is as follows:
1) judging whether the product is defective or not: v-shaped mode, poor light quantity;
a. when the luminosity is poor and is reduced by 65% or less compared with the Master, the judgment is N.G;
b. regarding the poor V-shaped mode, when a negative angle appears on the horizontal area, the V-shaped mode is judged to be N.G;
2) the method for setting the program comprises the following steps: setting lamp bulb misinstallation:
a. the detection value of insufficient light quantity is set on the parameter setting window by the following method: expressed as a percentage compared to Master;
b. and setting the angle detection value on the parameter setting window by the following method: expressing the angle by a numerical value;
c. the difference of the pixel distances is set on the parameter setting window by the following method: the difference in distance of the pixels is indicated by a numerical value.
Claims (1)
1. A headlamp round-head screw pressurizing and air showering device comprises a main body frame, a movable operation platform, a screw rotating device, a round-head screw pressurizing device, an air showering device, a light distribution system and a control system; the method is characterized in that:
the mobile operation platform comprises a product clamp, a left and right transfer device and an advancing transfer device: the left and right transfer devices are installed on the guide rail on the main body frame by a single-shaft servo manipulator; the forward transfer device is formed by combining single-shaft mechanical arm guide rails, a base plate of the product clamp is arranged on the single-shaft mechanical arm, the other side of the clamp is fixed on the guide rails, and the mechanical arm drives the base plate of the product clamp to move back and forth;
the product clamp comprises an upper clamp and a lower clamp, the upper clamp is used for pressurizing a round-head screw of a product, the upper clamp is provided with an electronic ruler, and the electronic ruler is installed on a support of the upper clamp;
the screw-shaped device is arranged below the lower clamp, consists of a speed reducing motor, a universal coupler and a lifting cylinder, and can be lifted through the lifting cylinder, and the universal coupler corresponds to a screw part on a product; then, the screw on the product is adjusted through the rotation of the motor;
the round-head screw pressurizing device is arranged on the upper clamp and comprises a sensor and an air cylinder, and the round-head screw of the product is pressurized through a pressure rod on the air cylinder;
the air shower device is arranged in the device main body frame and comprises a high-pressure nozzle, a movable air cylinder and a dust collector, wherein the high-pressure nozzle is arranged on the movable air cylinder, the air shower is performed on a product by moving the air cylinder up and down, the dust collector is started while the air shower is performed, and foreign matters are collected into a dust collecting chamber through a pipeline;
the light distribution system comprises a light distribution camera, light distribution software, a darkroom, a single-shaft moving manipulator and a computer; the light distribution software is installed on a computer, a signal wire is communicated with the PLC to control the manipulator to move, then the manipulator drives the camera to move to perform image recognition, and then the image recognition is transmitted to the computer and then the PLC to perform judgment;
the mobile operation platform, the screw rotating device, the round-head screw pressurizing device, the air shower device and the light distribution system are in communication connection with the PLC control system through signal lines, and can transmit induction signals to the control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920716274.9U CN210568207U (en) | 2019-05-20 | 2019-05-20 | Headlight button head screw pressurization and wind drench device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920716274.9U CN210568207U (en) | 2019-05-20 | 2019-05-20 | Headlight button head screw pressurization and wind drench device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210568207U true CN210568207U (en) | 2020-05-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920716274.9U Expired - Fee Related CN210568207U (en) | 2019-05-20 | 2019-05-20 | Headlight button head screw pressurization and wind drench device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210568207U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110207074A (en) * | 2019-05-20 | 2019-09-06 | 北京三立车灯有限公司 | A kind of pressurization of headlight cheese head screw and wind shower device and application method |
-
2019
- 2019-05-20 CN CN201920716274.9U patent/CN210568207U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110207074A (en) * | 2019-05-20 | 2019-09-06 | 北京三立车灯有限公司 | A kind of pressurization of headlight cheese head screw and wind shower device and application method |
| CN110207074B (en) * | 2019-05-20 | 2024-04-02 | 北京三立车灯有限公司 | Head lamp round head screw pressurizing and air showering device and use method thereof |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200519 |
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| CF01 | Termination of patent right due to non-payment of annual fee |