CN205520352U - Full automatization motormeter index cap head suppression system - Google Patents
Full automatization motormeter index cap head suppression system Download PDFInfo
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- CN205520352U CN205520352U CN201620197109.3U CN201620197109U CN205520352U CN 205520352 U CN205520352 U CN 205520352U CN 201620197109 U CN201620197109 U CN 201620197109U CN 205520352 U CN205520352 U CN 205520352U
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Abstract
The utility model discloses a full automatization motormeter index cap head suppression system, including be used for the level of panel board fixed instrument with the translation lay and transfer the platform, be used for instrumentation circular telegram current value in the twinkling of an eye and under the normal on position instrument current detection system, be used for to pressure equipment pointer cap head pressure carry on real -time detection pressure detecting system, be used for carrying on the pointer cap head pressure equipment system of pressure equipment to meter pointer cap head. The utility model discloses a reasonable flow control, to install the belt conveyor by servo motor control additional before car combination meter pointer automatic pressure equipment system, be used for carrying undressed panel board and finished product panel board, six industrial robot of installation are used for to unloading in the automation of the panel board and the pointer cap body before the station, still increase pointer cap head visual positioning system in pointer cap head pressure equipment system, can carry out the accurate discernment of pointer cap head and control six accurate location of industrial robot and place the cap head through pointer cap head visual positioning system.
Description
Technical field
This utility model belongs to automobile instrument panel pointer cap head compacting field, is specifically related to a kind of full-automatic automobile instrument panel pointer cap head compact system.
Background technology
Automobile instrument is used to the various performance state of display automobile, and the combination instrument of automobile routine includes mileometer, engine speed indicator, oil pressure gauge, water-thermometer, fuel gauge, storage battery scale.Traditional automobile combination meter mainly uses pointer instrument to show various performance state, and pointer instrument critical piece is small type stepping motor and pointer.When producing, the pressing method of conventional instrument pointer mainly uses particularly customized special press-loading device, manually controls pneumatic cylinder, drives multiple press-loading head disposably to press-fit.Publication No. CN102756356
The Chinese patent application of A discloses one " automobile combination meter pointer automatic press mounting system ", gauge pointer is press-fited so that pressure is more steady by this patent application, improve the quality of product and shorten the manufacturing cycle, manufacturing cost can be reduced to a certain extent.But above-mentioned pressing method has the drawback that: pointer cap head horizontal positioned by manual operation, easily because cap head and motor shaft place not level and tilt, easily damage pointer cap head or step motor shaft by pressure when suppressing, directly contribute the defective of product or scrap；To manually there being absolute dependence during the loading and unloading of instrumental panel, there is no automatic loading/unloading function.
Summary of the invention
The purpose of this utility model solve above-mentioned technical problem, it is provided that a kind of simple operation, save manpower, can improve work efficiency and further reduction product percent defective full-automatic automobile instrument panel pointer cap head compact system.
For realizing above-mentioned purpose, the technical solution of the utility model is:
nullA kind of full-automatic automobile instrument panel pointer cap head compact system，Lay including the instrument for the level of instrumental panel is fixed and translated and transfer platform、The instrument current detecting system of current value under instrumentation energising moment and normal power-up state、For the pressure detecting system that press mounting of pointer cap head pressure is detected in real time、For the pointer cap head press mounting system that gauge pointer cap head is press-fited，Described full-automatic automobile instrument panel pointer cap head compact system also includes for horizontal transport gauge pointer cap head and instrumental panel、And the material delivery platform that finished product sorted，For the material on material delivery platform is drawn and is transferred to specify the loading and unloading robot control system of position，For the pointer cap head vision positioning system that the coordinate figure of gauge pointer cap head installation site is differentiated with for electric current、Pressure、Material transferring、Press-fit position、Press-fit flow process and finished product sorts the automatic press mounting electric-control system being controlled；The input/output terminal of described automatic press mounting electric-control system lay with instrument respectively with transfer platform, the input/output terminal of pointer cap head vision positioning system is connected, the input of described automatic press mounting electric-control system also outfan with instrument current detecting system, pressure detecting system is connected, and the outfan of described automatic press mounting electric-control system is also connected with pointer cap head press mounting system, material delivery platform, the input of loading and unloading robot control system.
The above material delivery platform includes drawing the pointer cap head delivery platform of position for horizontal feed gauge pointer cap head to robot, drawing the undressed instrumental panel delivery platform of position for the undressed instrumental panel of horizontal feed to robot and for horizontal feed instrumental panel finished product and to its instrumental panel finished product sorted conveying sorting platform, and the input of described pointer cap head delivery platform, undressed instrumental panel delivery platform and instrumental panel finished product conveying sorting platform is connected with the outfan of automatic press mounting electric-control system.
The above pointer cap head delivery platform includes that pointer cap head transmits hopper, servomotor A and pointer cap head transfer dish, the input of described servomotor A is connected with the outfan of automatic press mounting electric-control system, the outfan of servomotor A is connected with pointer cap head transfer dish, described pointer cap head transmits hopper and is vertically located at above pointer cap head transfer dish, for gauge pointer cap head is put into pointer cap head transfer dish.
The above is undressed, and instrumental panel delivery platform includes servo motor B, servo movement mechanism A and undressed instrumental panel conveyer belt, the input of described servo motor B is connected with the outfan of automatic press mounting electric-control system, the outfan of servo motor B is connected with servo movement mechanism A, described undressed instrumental panel conveyer belt is located at servo movement mechanism A outer surface, servo movement mechanism A drive and form circulation conveying.
The above instrumental panel finished product conveying sorting platform includes servomotor C, servo movement mechanism B, instrumental panel product conveying belt and instrumental panel mechanism for sorting, the input of described servomotor C is connected with the outfan of automatic press mounting electric-control system, the outfan of servomotor C is connected with servo movement mechanism B, described instrumental panel product conveying belt is located at servo movement mechanism B outer surface, driven by servo movement mechanism B and form circulation conveying, described instrumental panel mechanism for sorting is located at the end of instrumental panel product conveying belt, is used for sorting qualified instrumental panel and defective instrumental panel.
The above instrumental panel mechanism for sorting includes qualified district, defective district, photoelectric sensor for the angle position of identifying apparatus dial plate finished product and for defective work is pushed into the pusher cylinder in defective district, described defective district and defective work pusher cylinder set up separately in instrumental panel product conveying belt both sides, mutually corresponding；Described qualified district is located at the walking end of instrumental panel product conveying belt, and described photoelectric sensor is located at the surface of instrumental panel product conveying belt end.
The above loading and unloading robot control system includes six-shaft industrial robot and robot pneumatic sucker, described robot pneumatic sucker includes that instrumental panel sucker and pointer cap head sucker, described instrumental panel sucker and pointer cap head sucker are located in the rotary shaft of six-shaft industrial robot.
The above automatic press mounting electric-control system includes PLC Analog input mModule, PLC system CPU module, servo-driver；Described PLC Analog input mModule is used for receiving instrument current detection value, press-fiting detected pressure value, and the numerical data being converted into standard sends PLC system CPU module to, described PLC system CPU module is for integrated treatment instrument electric current, pressure and press-fits position, and monitor whole material transferring, finished product sorting and press-fit motion flow, control servo-driver；Described servo-driver is used for driving pointer cap head press mounting system, and receive the control from PLC system CPU module and pulse signal, the described input of PLC Analog input mModule is connected with the outfan of pressure detecting system, the outfan of PLC Analog input mModule is connected with PLC system CPU module input, the outfan of PLC system CPU module is connected with the input of servo-driver, and the outfan of servo-driver is connected with pointer cap head press mounting system.
The above automatic press mounting electric-control system also includes manual operation plate, display lamp and audible-visual annunciator, and wherein said manual operation plate runs for manual operation, and described display lamp and audible-visual annunciator run and alarm condition for prompt system intuitively；The outfan of described manual operation plate is connected with the input of PLC system CPU module, and the input of display lamp and audible-visual annunciator is connected with the outfan of PLC system CPU module；The input/output terminal of described automatic press mounting electric-control system is also associated with touching display screen, this touch display screen is for setting the coordinate parameters press-fited a little, setting press-fits force value, setting is pressed spacing under press-fiting, animation monitoring press-fits process, display alarm prompting, force value, current value, coordinate figure, select to press-fit point, select press-fit limit point, system debug, the scarce material of gauge pointer cap head hopper, current instrumental panel pointer visual coordinate value and press-fit qualified and defective instrumental panel number.
What the above pointer cap head vision positioning system was located at pointer cap head press mounting system vertically press-fits on cylinder, pointer cap head vision positioning system uses band RS-485 communication interface and the photographic head of MODBUS-485 communication protocol, described photographic head is 1,200,000 pixels, 1/2 inch of CMOS, with supporting vision light source controller with the use of, its camera lens is laid towards instrumental panel and transfers platform.
In this utility model, part system uses the system identical with application number 201210247701.6, and character express can be somewhat different, but substantially the same.The technical scheme used is:
Described instrument is laid and is transferred platform and includes for horizontal location and the elastic clip page of clamping instrument, for instrumental panel and elastic clip page moving to press-fit the flat-removing air cyclinder of position, being used for detection platform and move into place situation and transmit a signal to the photoelectric limit switch A of automatic press mounting electric-control system, described elastic clip page, the input outfan with automatic press mounting electric-control system respectively of flat-removing air cyclinder are connected, and the outfan of photoelectric limit switch A is connected with the input of automatic press mounting electric-control system.
Described instrument current detecting system includes DC source A, voltage change-over switch, current/voltage signaling conversion circuit；Described DC source A is for providing two-way voltage-stabilizing DC source for current/voltage signaling conversion circuit；Described voltage change-over switch needs the switching of different electrical power to select for different instrument；Described current/voltage signaling conversion circuit is energized moment i.e. steady state current for instrumentation, and is converted into standard signal and is sent to automatic press mounting electric-control system.
Described pressure detecting system includes DC source B, pressure transducer, pressure transmitter；Described DC source B is for providing DC source for pressure transducer and pressure transmitter, pressure transducer is for press-fiting to the contact of pointer and press-fit the real-time detection of pressure, pressure transmitter is for being amplified the detection signal of pressure transducer and be converted into standard voltage signal, described DC source B outfan input with pressure transducer, pressure transmitter respectively is connected, the outfan of pressure transducer is connected with the input of pressure transmitter, and the outfan of pressure transmitter is connected with the input of automatic press mounting electric-control system.
Described pointer cap head press mounting system includes servomotor D, XY axial coordinate servo movement mechanism, vertically press-fits cylinder, press-fit buffer and press-fit localizer；Described XY axial coordinate servo movement mechanism, for accurately press-fiting the transfer of point coordinates location to vertically press-fit cylinder, described vertically press-fits cylinder for vertical press mounting of pointer, and this vertically press-fits cylinder and is fixedly mounted in XY axial coordinate servo movement mechanism；Press-fit buffer and be used as vertically to press-fit the stretching motion buffering of cylinder piston rod；Described press-fit the localizer accurate limiting for press mounting of pointer, it is ensured that the reasonable clearance between pointer and meter panel；The input of described servomotor D is connected with the outfan of automatic press mounting electric-control system, the outfan of servomotor D is connected with the input of XY axial coordinate servo movement mechanism, the outfan of XY axial coordinate servo movement mechanism is connected with the vertical input press-fiting cylinder, press-fiting buffer, press-fit localizer and press-fit cylinder be connected with vertical respectively, the outfan of the input and automatic press mounting electric-control system that press-fit localizer is connected.
Described XY axial coordinate servo movement mechanism includes XY axle two dimensional surface motion leading screw, photoelectric limit switch B, the input of described XY axle two dimensional surface motion leading screw is connected with servomotor D outfan, and photoelectric limit switch B is respectively arranged in XY axle two dimensional surface motion leading screw two ends.
Described press-fit localizer and include spacing compression leg, upper limit plate, lower limiting board and the Pneumatic tailstock driven by Pneumatic tailstock cylinder, described spacing compression leg is installed on upper limit plate, upper limit plate is installed on the piston rod upper end vertically press-fiting cylinder, lower limiting board is installed on the upper end vertically press-fiting cylinder block, and Pneumatic tailstock is installed on lower limiting board.
Described press-fit buffer and be arranged on described lower limiting board.
Compared with prior art, the beneficial effects of the utility model are:
1. full-automatic gauge pointer loading and unloading process, raising production efficiency:
This utility model whole press-fit during unmanned, whole process is all monitored in real time by PLC system and press-fits process, full-automatic loading and unloading process.Pointer cap head is transmitted hopper automatic feeding by pointer cap head transfer dish and pointer cap head.
2. can ensure that the level that pointer cap head is placed is accurately positioned:
Owing to this utility model six-shaft industrial robot is during press-fiting, six-shaft industrial robot is to go accurately to find the coordinate points press-fited by the motion of teaching preset point, therefore, this utility model can ensure being accurately positioned of pointer cap head, thus the placement accuracy and speed of pointer cap head can be improved, improve the qualification rate of product further.In addition, this utility model is also by being preset with the pointer cap head placement horizontal level that six-shaft industrial robot location press-fits, and can press down, position can be revised by six-shaft industrial robot teaching flexibly with depression distance, adapts to different instrument dish and press-fits status requirement.The arbitrary continuation that can realize instrument multiple pointer cap head is placed.
3. can ensure pointer cap head and being accurately positioned that pointer is placed:
Owing to this utility model uses vision positioning method, differentiate the fine error of each instrumental panel by instrumental panel is taken pictures, can calibration coordinate value in time so that the pointer cap head placed and motor shaft can accurately place not deviation.
4. pair qualified carry out robot difference placement with substandard product, intelligent sorting:
Owing to this utility model is when instrumental panel has been suppressed, judge that pointer cap head press-fits the most qualified i.e. at once, judge to have suppressed cap head on all pointers also by pointer cap head vision positioning system, if press-fiting qualified and exhaustive, then take out placement instrumental panel finished product conveying sorting platform with robot and send；If defective, then sending alarm, robot takes defective instrumental panel away, and level angle is put to instrumental panel product conveying belt with 45 degree, instrumental panel product conveying belt export, instrumental panel mechanism for sorting identification substandard product push away and put to Nonconforming Parts Area storage area.Therefore, during this utility model blanking can automatic sorting certified products and waste product, thus improve production efficiency.
5. method is simple, simple operation, saves manpower.
This station gauge pointer compact system is simple to operate, and unmanned is greatly saved human cost.If there is multiple stage station to use simultaneously, a robot can also be responsible for the feeding blanking of two stations simultaneously, and co-ordination, advantageously in saving human cost.
In sum, this utility model can carry out complete monitoring to instrumental panel pressing process and loading and unloading process.
Accompanying drawing explanation
Fig. 1 is the functional block diagram of this utility model full-automation automobile instrument panel pointer cap head compact system；
Fig. 2 is the flat distribution map of this utility model full-automation automobile instrument panel pointer cap head compact system；
Fig. 3 is the structural representation of this utility model XY axial coordinate servo movement mechanism；
Fig. 4 is press-fiting localizer, press-fiting the mounting structure schematic diagram of buffer of this utility model pointer cap head press mounting system.
Reference:
Platform, A1-elasticity clip page, A2-flat-removing air cyclinder, A3-photoelectric limit switch A are laid and transferred to A0-instrumental panel；
B0-instrument current detecting system, B1-DC source A, B2-voltage change-over switch, B3-current/voltage signaling conversion circuit；
C0-pressure detecting system, C1-DC source B, C2-pressure transducer, C3-pressure transmitter；
D0-pointer cap head press mounting system, D1-servomotor D, D2-XY axial coordinate servo movement mechanism, D21-XY axle two dimensional surface motion leading screw, D22-photoelectric limit switch B, D3-vertically press-fit cylinder, D31-piston rod, D4-press-fits buffer, and D5-press-fits localizer, the spacing compression leg of D51-, D52-upper limit plate, D53-lower limiting board, D54-Pneumatic tailstock, D55-Pneumatic tailstock cylinder；
E0-touches display screen；
F0-automatic press mounting electric-control system, F1-manual operation plate, F2-PLC system CPU module, F3-PLC Analog input mModule, F4-servo-driver, F5-display lamp and audible-visual annunciator；
G0-loading and unloading robot control system, G1-six-shaft industrial robot, G2-robot pneumatic sucker, G21-instrumental panel sucker, G22-pointer cap head sucker；
H0-pointer cap head vision positioning system；
I0-pointer cap head delivery platform, I1-pointer cap head transmits hopper, I2-servomotor A, I3-pointer cap head transfer dish；
J0-is undressed instrumental panel delivery platform, J1-servo motor B, J2-servo movement mechanism A, J3-is undressed instrumental panel conveyer belt, J4-is undressed instrumental panel；
K0-instrumental panel finished product conveying sorting platform, K1-servomotor C, K2-servo movement mechanism B, K3-instrumental panel product conveying belt, K4-instrumental panel mechanism for sorting, K41-defective work pusher cylinder, the qualified district of K42-, the defective district of K43-, K5-instrumental panel finished product, K44-photoelectric sensor；
L0-material delivery platform;
M0-six-shaft industrial robot draws unprocessed instrumental panel position, and M1-six-shaft industrial robot draws pointer cap head position.
Detailed description of the invention
Below in conjunction with embodiment, this utility model is described in further detail, but embodiment of the present utility model is not limited to the scope that embodiment represents.
Embodiment 1:
nullSuch as Fig. 1、Shown in 3 and 4，Full-automatic automobile instrument panel pointer cap head compact system，Lay and transfer platform A0 including the instrument for the level of instrumental panel is fixed and translated、The instrument current detecting system B0 of current value under instrumentation energising moment and normal power-up state、For the pressure detecting system C0 that press mounting of pointer cap head pressure is detected in real time、For the pointer cap head press mounting system D0 that gauge pointer cap head is press-fited，Full-automatic automobile instrument panel pointer cap head compact system also includes for horizontal transport gauge pointer cap head and instrumental panel、And the material delivery platform L0 that finished product sorted，For the material on material delivery platform L0 is drawn and is transferred to specify the loading and unloading robot control system G0 of position，For pointer cap head vision positioning system H0 that the coordinate figure of gauge pointer cap head installation site is differentiated with for electric current、Pressure、Material transferring、Press-fit position、Press-fit flow process and finished product sorts the automatic press mounting electric-control system F0 being controlled；The input/output terminal of automatic press mounting electric-control system F0 lay with instrument respectively with transfer platform A0, the input/output terminal of pointer cap head vision positioning system H0 is connected, the input of automatic press mounting electric-control system F0 is also connected with instrument current detecting system B0, the outfan of pressure detecting system C0, and the outfan of automatic press mounting electric-control system F0 is also connected with pointer cap head press mounting system D0, material delivery platform L0, the input of loading and unloading robot control system G0.
Material delivery platform L0 include for horizontal feed gauge pointer cap head to robot draw position pointer cap head delivery platform I0, for the undressed instrumental panel of horizontal feed to robot draw position undressed instrumental panel delivery platform J0 and for horizontal feed instrumental panel finished product and to its instrumental panel finished product sorted conveying sorting platform K0, pointer cap head delivery platform I0, undressed instrumental panel delivery platform J0 and instrumental panel finished product conveying sorting platform K0 input be connected with the outfan of automatic press mounting electric-control system F0.
Pointer cap head delivery platform I0 includes that pointer cap head transmits hopper I1, servomotor AI2 and pointer cap head transfer dish I3, the input of servomotor AI2 is connected with the outfan of automatic press mounting electric-control system F0, the outfan of servomotor AI2 is connected with pointer cap head transfer dish I3, pointer cap head transmits hopper I1 and is vertically located at above pointer cap head transfer dish I3, for gauge pointer cap head is put into pointer cap head transfer dish I3.
Undressed instrumental panel delivery platform J0 includes servo motor B J1, servo movement mechanism AJ2 and undressed instrumental panel conveyer belt J3, the input of servo motor B J1 is connected with the outfan of automatic press mounting electric-control system F0, the outfan of servo motor B J1 is connected with servo movement mechanism AJ2, undressed instrumental panel conveyer belt J3 is located at servo movement mechanism AJ2 outer surface, servo movement mechanism AJ2 drive and form circulation conveying.
Instrumental panel finished product conveying sorting platform K0 includes servomotor CK1, servo movement mechanism BK2, instrumental panel product conveying belt K3 and instrumental panel mechanism for sorting K4, the input of servomotor CK1 is connected with the outfan of automatic press mounting electric-control system F0, the outfan of servomotor CK1 is connected with servo movement mechanism BK2, instrumental panel product conveying belt K3 is located at servo movement mechanism BK2 outer surface, driven by servo movement mechanism BK2 and form circulation conveying, instrumental panel mechanism for sorting K4 is located at the end of instrumental panel product conveying belt K3, it is used for qualified instrumental panel and defective instrumental panel are sorted.
Instrumental panel mechanism for sorting K4 includes qualified district K42, defective district K43, photoelectric sensor K44 for the angle position of identifying apparatus dial plate finished product and for defective work is pushed into the pusher cylinder of defective district K43, defective district K43 and defective work pusher cylinder K41 sets up separately in instrumental panel product conveying belt K3 both sides, mutually corresponding；Qualified district K42 is located at the walking end of instrumental panel product conveying belt K3, and photoelectric sensor K44 is located at the surface of instrumental panel product conveying belt K3 end.
Loading and unloading robot control system G0 includes six-shaft industrial robot G1 and robot pneumatic sucker G2, robot pneumatic sucker G2 includes that instrumental panel sucker G21 and pointer cap head sucker G22, instrumental panel sucker G21 and pointer cap head sucker G22 are located in the rotary shaft of six-shaft industrial robot G1.
Automatic press mounting electric-control system F0 includes PLC Analog input mModule F3, PLC system CPU module F2, servo-driver F4；PLC Analog input mModule F3 is used for receiving instrument current detection value, press-fiting detected pressure value, and the numerical data being converted into standard sends PLC system CPU module F2 to, PLC system CPU module F2 is for integrated treatment instrument electric current, pressure and press-fits position, and monitor whole material transferring, finished product sorting and press-fit motion flow, control servo-driver；Servo-driver F4 be used for driving pointer cap head press mounting system D0, and receive the control from PLC system CPU module and pulse signal, the input of PLC Analog input mModule F3 be connected with the outfan of pressure detecting system C0, the outfan of PLC Analog input mModule F3 is connected with PLC system CPU module F2 input, the outfan of PLC system CPU module F2 is connected with the input of servo-driver F4, and the outfan of servo-driver F4 is connected with pointer cap head press mounting system D0.
Automatic press mounting electric-control system F0 also includes manual operation plate F1, display lamp and audible-visual annunciator F5, and manual operation plate F1 therein runs for manual operation, display lamp and audible-visual annunciator F5 run and alarm condition for prompt system intuitively；The outfan of manual operation plate F1 be connected with the input of PLC system CPU module F2, the input of display lamp and audible-visual annunciator F5 is connected with the outfan of PLC system CPU module F2；The input/output terminal of automatic press mounting electric-control system F0 is also associated with touching display screen E0, this touch display screen E0 is for setting the coordinate parameters press-fited a little, setting press-fits force value, setting is pressed spacing under press-fiting, animation monitoring press-fits process, display alarm prompting, force value, current value, coordinate figure, select to press-fit point, select press-fit limit point, system debug, the scarce material of gauge pointer cap head hopper, current instrumental panel pointer visual coordinate value and press-fit qualified and defective instrumental panel number.
What pointer cap head vision positioning system H0 was located at pointer cap head press mounting system D0 vertically press-fits on cylinder D3, pointer cap head vision positioning system H0 uses band RS-485 communication interface and the photographic head of MODBUS-485 communication protocol, photographic head is 1,200,000 pixels, 1/2 inch of CMOS, with supporting vision light source controller with the use of, its camera lens is laid towards instrumental panel and transfers platform A0.
Instrument is laid and is transferred platform A0 and includes for horizontal location and elastic clip page A1 of clamping instrument, for instrumental panel and elastic clip page A1 moving to press-fit the flat-removing air cyclinder A2 of position, being used for detection platform and move into place situation and transmit a signal to the photoelectric limit switch A A3 of automatic press mounting electric-control system F0, elastic clip page A1, the input outfan with automatic press mounting electric-control system F0 respectively of flat-removing air cyclinder A2 are connected, and the outfan of photoelectric limit switch A A3 is connected with the input of automatic press mounting electric-control system F0.
Instrument current detecting system B0 includes DC source A B1, voltage change-over switch B2, current/voltage signaling conversion circuit B3；DC source A B1 is for providing two-way voltage-stabilizing DC source for current/voltage signaling conversion circuit B3；Voltage change-over switch B2 needs the switching of different electrical power to select for different instrument
；Current/voltage signaling conversion circuit B3 is energized moment i.e. steady state current for instrumentation, and is converted into standard signal and is sent to automatic press mounting electric-control system F0.
Pressure detecting system C0 includes DC source B C1, pressure transducer C2, pressure transmitter C3；DC source B C1 is for providing DC source for pressure transducer C2 and pressure transmitter C3, pressure transducer C2 is for press-fiting to the contact of pointer and press-fit the real-time detection of pressure, pressure transmitter C3 is for being amplified the detection signal of pressure transducer C2 and be converted into standard voltage signal, DC source B C1 outfan respectively with pressure transducer C2, the input of pressure transmitter C3 connects, the outfan of pressure transducer C2 is connected with the input of pressure transmitter C3, the outfan of pressure transmitter C3 is connected with the input of automatic press mounting electric-control system F0.
Pointer cap head press mounting system D0 includes servomotor D D1, XY axial coordinate servo movement mechanism D2, vertically press-fits cylinder D3, press-fit buffer D4 and press-fit localizer D5；XY axial coordinate servo movement mechanism D2, for accurately press-fiting the transfer of point coordinates location to vertically press-fit cylinder D3, vertically press-fits cylinder D3 for vertical press mounting of pointer, and this vertically press-fits cylinder D3 and is fixedly mounted in XY axial coordinate servo movement mechanism D2；Press-fit buffer D4 and be used as vertically to press-fit the stretching motion buffering of cylinder D3 piston rod；Press-fit the localizer D5 accurate limiting for press mounting of pointer, it is ensured that the reasonable clearance between pointer and meter panel；The input of servomotor D D1 is connected with the outfan of automatic press mounting electric-control system F0, the outfan of servomotor D D1 is connected with the input of XY axial coordinate servo movement mechanism D2, the outfan of XY axial coordinate servo movement mechanism is connected with the vertical input press-fiting cylinder D3, press-fiting buffer D4, press-fit localizer D5 and press-fit cylinder D3 be connected with vertical respectively, the outfan of the input and automatic press mounting electric-control system F0 that press-fit localizer D5 is connected.
XY axial coordinate servo movement mechanism D2 includes that XY axle two dimensional surface motion leading screw D21, the input of photoelectric limit switch B D22, XY axle two dimensional surface motion leading screw D21 are connected with servomotor D D1 outfan, photoelectric limit switch B
D22 is respectively arranged in XY axle two dimensional surface motion leading screw D21 two ends.
Press-fit localizer D5 and include spacing compression leg D51, upper limit plate D52, lower limiting board D53 and the Pneumatic tailstock D54 driven by Pneumatic tailstock cylinder D55, spacing compression leg D51 is installed on upper limit plate D52, upper limit plate D52 is installed on the piston rod D31 upper end vertically press-fiting cylinder D3, lower limiting board D53 is installed on the upper end vertically press-fiting cylinder D3 cylinder body, and Pneumatic tailstock D54 is installed on lower limiting board D53.
Press-fit buffer D4 to be arranged on lower limiting board D53.
As in figure 2 it is shown, the spot plane distribution of full-automatic automobile instrument panel pointer cap head compact system is from top to bottom followed successively by:
Pointer cap head press mounting system D0, pointer cap head delivery platform I0, undressed instrumental panel delivery platform J0 and instrumental panel finished product conveying sorting platform K0 and loading and unloading robot control system G0, instrumental panel is laid and is transferred platform A0 and is located at the frock position immediately below pointer cap head press mounting system D0, automatic press mounting electric-control system F0 and loading and unloading robot control system G0 be located at same transversely.
The work process of this utility model full-automation automobile instrument panel pointer cap head compact system is as follows:
nullInstrument is laid and mobile platform A0、Vertically press-fit cylinder D3 to reset，Pointer cap head vision positioning system H0 instrumentation is laid with mobile platform A0 with or without instrumental panel，Control pointer cap head without then PLC system CPU module F2 and transmit hopper I1 blanking 1，Control servo motor B J1 again to start，Drive undressed instrumental panel conveyer belt J3 that undressed instrumental panel J4 is transported to six-shaft industrial robot and draw unprocessed instrumental panel position M0，Six-shaft industrial robot G1 rotates to the six-shaft industrial robot unprocessed instrumental panel position M0 of absorption，Instrumental panel sucker G21 is utilized to draw undressed instrumental panel J4，Place it in instrument after drawing undressed instrumental panel J4 to lay and mobile platform A0，After pointer cap head vision positioning system H0 has detected that instrumental panel places signal，Elastic clip page A1 Automatic-clamping.Pointer cap head vision positioning system H0 recording instrument dial plate station motor axle, motor shaft coordinate is beamed back automatic press mounting electric-control system F0, six-shaft industrial robot G1 is issued by EPA after being processed coordinate signal by PLC system CPU module F2, six-shaft industrial robot G1 rotates to six-shaft industrial robot absorption pointer cap head position M1, pointer cap head is drawn by pointer cap head sucker G22, be automatically performed by six-shaft industrial robot G1 lie in a horizontal plane in instrumental panel need suppress pointer, 0.5mm is pressed under and, the cap head having continued other points is placed, then six-shaft industrial robot G1 rollback to original position completes the automatic charging of this station.
After robot returns to original position, pointer cap head press mounting system D0 can enter pressing station, perform pressing process, after all gauge pointer cap head have all been suppressed, pointer cap head vision positioning system H0 identifies that all pointer positions are the most repressed, and after pressing pressure is qualified, send a signal to PLC system CPU module F2.
After pointer cap head press mounting system D0 completes pressing process, PLC system CPU module F2 control flat-removing air cyclinder A2 is pushed out to frock and stretches out state and open elastic clip page A1, due to pointer cap head press mounting system D0, to judge that gauge pointer press-fits the most qualified at once, judge to have suppressed cap body on all pointers also by pointer cap head vision positioning system H0, if press-fiting qualified and exhaustive, then take out placement instrumental panel product conveying belt K3 with six-shaft industrial robot G1 and send；If defective, then sending alarm, six-shaft industrial robot G1 takes defective instrument away, and level angle is put to instrumental panel product conveying belt K3 with 45 degree, instrumental panel product conveying belt K3 export, complete the blanking process of workpiece.Instrumental panel mechanism for sorting K4 identifies substandard product, by defective work pusher cylinder K41 Tui Fangzhi district K43.Therefore, during this utility model blanking can automatic sorting certified products and waste product, thus improve production efficiency.
After first press-fits station feeding, six-shaft industrial robot G1 can move to the next one and press-fit the coordinate of station；Complete the feeding process of next station, thus circulate work.Having sent signal after first gauge pointer automatic press mounting device completes pressing process, six-shaft industrial robot G1 returns to this station according to beat and completes blanking process.
nullThe pressing process of pointer cap head press mounting system D0 is with application number 201210247701.6，I.e. in the case of instrument is laid and clipped instrumental panel with mobile platform A0 reset and elastic clip page A1，Connect instrument upper electrical switch，The analog signals of electric current is sent to automatic press mounting electric-control system F0 by instrument current detecting system B0，Transient state turn-on current and the stabling current of instrument are carried out processing judgement by automatic press mounting electric-control system F0，Instrument defective warning is sent when electric current is defective，Start button is pressed when electric current is qualified，Instrument is laid and is advanced with mobile platform A0，To specify press-fit position after，Photoelectric limit switch A A3 obtains electric，PLC system CPU module F2 is according to first coordinate press-fited a little，Control servo-driver F4 to drive and vertically press-fit the coordinate that cylinder D3 moves to specify in XY axial coordinate servo movement mechanism D2，The electromagnetic valve the most vertically press-fiting cylinder D3 obtains electric，Vertically press-fit and press under cylinder D3 drive pressure transducer C2，Carry out pointer cap head to press-fit，After being press-fit into place and judging that pressure is qualified，Vertically press-fit cylinder D3 to upspring，PLC system CPU module F2 continues according to selected coordinate points，Control servomotor D D1 drive vertically press-fits cylinder D3 and press-fits a little to the next one，Proceed press-fiting of next pointer cap head，So circulation，When qualified press-fited last pointer after，Vertically press-fit cylinder D3 to upspring，PLC system CPU module F2 controls XY axial coordinate servo movement mechanism D2 and resets，Instrument is laid to reset with mobile platform A0 and is exited simultaneously，Whole pointer cap head press-fits process and terminates.
During press-fiting, when pressure enters qualified set point, in the case of without departing from qualified upper pressure limit, be maintained at setting press-fit the time in persistently press-fit, upspring until pointer cap head vertically press-fits cylinder D3 after being press-fit into place；If it is the least to press-fit pressure, press-fits pressure limit the most qualified in the time set, the most vertically press-fit cylinder D3 and upspring and be judged as defective, then terminate press-fit flow process and report to the police；When pressure exceedes qualified upper pressure limit, the most vertically press-fit cylinder D3 and directly upspring and be judged as defective, it is to avoid instrument bears excessive pressure and damaged condition, then terminates press-fit flow process and report to the police.
This utility model have employed rational Row control, to install additional by the belt conveyor of Serve Motor Control before automobile combination meter pointer automatic press mounting system, in order to carry undressed instrumental panel and finished product instrumental panel, six-shaft industrial robot is installed in order to instrumental panel and the automatic loading/unloading of pointer cap body before station, in pointer cap head press mounting system, also increase pointer cap head vision positioning system, accurately identifying and controlling six-shaft industrial robot precise positioning placement cap head of pointer cap head can be carried out by pointer cap head vision positioning system.Also by touching display screen monitoring system, it is achieved functions such as the setting of each coordinate points and storage, the regulation of servo-drive speed, warnings, improve the manufacturing cycle of product, thus greatly reduce manufacturing cost.
Above-described embodiment, is only the specific case further describing the purpose of this utility model, technical scheme and beneficial effect, and this utility model is not limited to this.All any modification, equivalent substitution and improvement etc. done within this utility model scope of disclosure, within being all contained in protection domain of the present utility model.
Claims (10)
- null1. a full-automatic automobile instrument panel pointer cap head compact system，Lay and transfer platform (A0) including the instrument for the level of instrumental panel is fixed and translated、The instrument current detecting system (B0) of current value under instrumentation energising moment and normal power-up state、For the pressure detecting system (C0) that press mounting of pointer cap head pressure is detected in real time、For pointer cap head press mounting system (D0) that gauge pointer cap head is press-fited，It is characterized in that: described full-automatic automobile instrument panel pointer cap head compact system also includes for horizontal transport gauge pointer cap head and instrumental panel、And the material delivery platform (L0) that finished product sorted，For the material on material delivery platform (L0) is drawn and is transferred to specify the loading and unloading robot control system (G0) of position，For pointer cap head vision positioning system (H0) that the coordinate figure of gauge pointer cap head installation site is differentiated with for electric current、Pressure、Material transferring、Press-fit position、Press-fit flow process and finished product sorts the automatic press mounting electric-control system (F0) being controlled；The input/output terminal of described automatic press mounting electric-control system (F0) lay with instrument respectively with transfer platform (A0), the input/output terminal of pointer cap head vision positioning system (H0) is connected, the input of described automatic press mounting electric-control system (F0) also outfan with instrument current detecting system (B0), pressure detecting system (C0) is connected, and the outfan of described automatic press mounting electric-control system (F0) is also connected with pointer cap head press mounting system (D0), material delivery platform (L0), the input of loading and unloading robot control system (G0).
- Full-automatic automobile instrument panel pointer cap head compact system the most according to claim 1, it is characterized in that: described material delivery platform (L0) includes drawing pointer cap head delivery platform (I0) of position for horizontal feed gauge pointer cap head to robot, the undressed instrumental panel delivery platform (J0) of position is drawn and for horizontal feed instrumental panel finished product and to its instrumental panel finished product sorted conveying sorting platform (K0) for the undressed instrumental panel of horizontal feed to robot, described pointer cap head delivery platform (I0), the input of undressed instrumental panel delivery platform (J0) and instrumental panel finished product conveying sorting platform (K0) is connected with the outfan of automatic press mounting electric-control system (F0).
- Full-automatic automobile instrument panel pointer cap head compact system the most according to claim 2, it is characterized in that: described pointer cap head delivery platform (I0) includes that pointer cap head transmits hopper (I1), servomotor A(I2) and pointer cap head transfer dish (I3), described servomotor A(I2) input be connected with the outfan of automatic press mounting electric-control system (F0), servomotor A(I2) outfan be connected with pointer cap head transfer dish (I3), described pointer cap head transmits hopper (I1) and is vertically located at pointer cap head transfer dish (I3) top, for gauge pointer cap head being put into pointer cap head transfer dish (I3).
- Full-automatic automobile instrument panel pointer cap head compact system the most according to claim 2, it is characterized in that: described undressed instrumental panel delivery platform (J0) includes servo motor B (J1), servo movement mechanism A(J2) and undressed instrumental panel conveyer belt (J3), the input of described servo motor B (J1) is connected with the outfan of automatic press mounting electric-control system (F0), the outfan of servo motor B (J1) and servo movement mechanism A(J2) it is connected, described undressed instrumental panel conveyer belt (J3) is located at servo movement mechanism A(J2) outer surface, by servo movement mechanism A(J2) drive to be formed and circulate conveying.
- nullFull-automatic automobile instrument panel pointer cap head compact system the most according to claim 2，It is characterized in that: described instrumental panel finished product conveying sorting platform (K0) includes servomotor C(K1)、Servo movement mechanism B(K2)、Instrumental panel product conveying belt (K3) and instrumental panel mechanism for sorting (K4)，Described servomotor C(K1) input be connected with the outfan of automatic press mounting electric-control system (F0)，Servomotor C(K1) outfan and servo movement mechanism B(K2) be connected，Described instrumental panel product conveying belt (K3) is located at servo movement mechanism B(K2) outer surface，By servo movement mechanism B(K2) drive to be formed and circulate conveying，Described instrumental panel mechanism for sorting (K4) is located at the end of instrumental panel product conveying belt (K3)，It is used for qualified instrumental panel and defective instrumental panel are sorted.
- Full-automatic automobile instrument panel pointer cap head compact system the most according to claim 5, it is characterized in that: described instrumental panel mechanism for sorting (K4) includes qualified district (K42), defective district (K43), photoelectric sensor (K44) for the angle position of identifying apparatus dial plate finished product and for defective work is pushed into the pusher cylinder in defective district (K43), described defective district (K43) and defective work pusher cylinder (K41) set up separately in instrumental panel product conveying belt (K3) both sides, mutually corresponding；Described qualified district (K42) is located at the walking end of instrumental panel product conveying belt (K3), and described photoelectric sensor (K44) is located at the surface of instrumental panel product conveying belt (K3) end.
- Full-automatic automobile instrument panel pointer cap head compact system the most according to claim 1, it is characterized in that: described loading and unloading robot control system (G0) includes six-shaft industrial robot (G1) and robot pneumatic sucker (G2), described robot pneumatic sucker (G2) includes that instrumental panel sucker (G21) and pointer cap head sucker (G22), described instrumental panel sucker (G21) and pointer cap head sucker (G22) are located in the rotary shaft of six-shaft industrial robot (G1).
- Full-automatic automobile instrument panel pointer cap head compact system the most according to claim 1, it is characterised in that: described automatic press mounting electric-control system (F0) includes PLC Analog input mModule (F3), PLC system CPU module (F2), servo-driver (F4)；Described PLC Analog input mModule (F3) is used for receiving instrument current detection value, press-fiting detected pressure value, and the numerical data being converted into standard sends PLC system CPU module (F2) to, described PLC system CPU module (F2) is for integrated treatment instrument electric current, pressure and press-fits position, and monitor whole material transferring, finished product sorting and press-fit motion flow, control servo-driver；Described servo-driver (F4) is used for driving pointer cap head press mounting system (D0), and receive the control from PLC system CPU module and pulse signal, the input of described PLC Analog input mModule (F3) is connected with the outfan of pressure detecting system (C0), the outfan of PLC Analog input mModule (F3) is connected with PLC system CPU module (F2) input, the outfan of PLC system CPU module (F2) is connected with the input of servo-driver (F4), and the outfan of servo-driver (F4) is connected with pointer cap head press mounting system (D0).
- 9. according to the full-automatic automobile instrument panel pointer cap head compact system according to any one of claim 1 or 8, it is characterized in that: described automatic press mounting electric-control system (F0) also includes manual operation plate (F1), display lamp and audible-visual annunciator (F5), wherein said manual operation plate (F1) is run for manual operation, and described display lamp and audible-visual annunciator (F5) run and alarm condition for prompt system intuitively；The outfan of described manual operation plate (F1) is connected with the input of PLC system CPU module (F2), and the input of display lamp and audible-visual annunciator (F5) is connected with the outfan of PLC system CPU module (F2)；The input/output terminal of described automatic press mounting electric-control system (F0) is also associated with touching display screen (E0), this touch display screen (E0) is for setting the coordinate parameters press-fited a little, setting press-fits force value, setting is pressed spacing under press-fiting, animation monitoring press-fits process, display alarm prompting, force value, current value, coordinate figure, select to press-fit point, select press-fit limit point, system debug, the scarce material of gauge pointer cap head hopper, current instrumental panel pointer visual coordinate value and press-fit qualified and defective instrumental panel number.
- Full-automatic automobile instrument panel pointer cap head compact system the most according to claim 1, it is characterized in that: what described pointer cap head vision positioning system (H0) was located at pointer cap head press mounting system (D0) vertically press-fits on cylinder (D3), pointer cap head vision positioning system (H0) uses band RS-485 communication interface and the photographic head of MODBUS-485 communication protocol, described photographic head is 1,200,000 pixels, 1/2 inch of CMOS, with supporting vision light source controller with the use of, platform (A0) is laid and transferred to its camera lens towards instrumental panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620197109.3U CN205520352U (en) | 2016-03-15 | 2016-03-15 | Full automatization motormeter index cap head suppression system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620197109.3U CN205520352U (en) | 2016-03-15 | 2016-03-15 | Full automatization motormeter index cap head suppression system |
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| CN205520352U true CN205520352U (en) | 2016-08-31 |
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| CN201620197109.3U Withdrawn - After Issue CN205520352U (en) | 2016-03-15 | 2016-03-15 | Full automatization motormeter index cap head suppression system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105598674A (en) * | 2016-03-15 | 2016-05-25 | 柳州职业技术学院 | Full-automatic automobile instrument panel pointer cap head pressing system |
| CN107309630A (en) * | 2017-05-27 | 2017-11-03 | 延锋伟世通汽车电子有限公司 | Gauge motor assembly system |
| CN109807603A (en) * | 2019-03-20 | 2019-05-28 | 杭州沃镭智能科技股份有限公司 | A kind of plunger master cylinder sealing cup automatic setup system |
-
2016
- 2016-03-15 CN CN201620197109.3U patent/CN205520352U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105598674A (en) * | 2016-03-15 | 2016-05-25 | 柳州职业技术学院 | Full-automatic automobile instrument panel pointer cap head pressing system |
| CN107309630A (en) * | 2017-05-27 | 2017-11-03 | 延锋伟世通汽车电子有限公司 | Gauge motor assembly system |
| CN109807603A (en) * | 2019-03-20 | 2019-05-28 | 杭州沃镭智能科技股份有限公司 | A kind of plunger master cylinder sealing cup automatic setup system |
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Granted publication date: 20160831 Effective date of abandoning: 20171010 |