CN202825192U - Sensing device of starter assembly - Google Patents
Sensing device of starter assembly Download PDFInfo
- Publication number
- CN202825192U CN202825192U CN 201220453938 CN201220453938U CN202825192U CN 202825192 U CN202825192 U CN 202825192U CN 201220453938 CN201220453938 CN 201220453938 CN 201220453938 U CN201220453938 U CN 201220453938U CN 202825192 U CN202825192 U CN 202825192U
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- China
- Prior art keywords
- material box
- sensing device
- photoelectric sensor
- starter
- parts
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- Expired - Fee Related
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Abstract
The utility model discloses a sensing device of a starter assembly. The sensing device of the starter assembly comprises a device support, a plurality of material boxes, a human-computer interface, a lifting rotating locating mechanism and a programmable logic controller control (PLC) module, wherein the plurality of material boxes, the human-computer interface, the lifting rotating locating mechanism and the PLC control module are arranged on the device support, a photoelectric sensor and a prompt device are arranged corresponding to each material box. The photoelectric sensors, the prompt devices and the human-computer interface are respectively connected with the PLC control module. Therefore, an action of a human hand picking up parts is detected by the photoelectric sensors, information is transmitted to the PLC control module, whether the parts are picked or not is judged, the number of actually assembled parts is compared with a preset number, and the fact that whether the parts are omitted to be assembled or not is judged. The sensing device of the starter assembly avoids parts assembling omission caused by traditional manual detection, enables no defective products to be delivered to a next position in the manufacturing process, guarantees error free of the assembly of the parts, improves qualified rate and assembling efficiency of products, and reduces cost.
Description
Technical field
The utility model relates to the assembling art, refers in particular to a kind of starter assembling sensing device.
Background technology
As everyone knows, the starting of engine needs the support of external force, and automobile starter is being played the part of this role exactly.Taking it by and large, starter is realized whole starting process with three parts.Dc motor is introduced from the electric current of battery and is made the driven wheel of starter produce mechanical movement; Transmission mechanism engages into flywheel ring gear with driven wheel, can automatically throw off after engine start simultaneously; The break-make of starter circuit capable is then controlled by an electromagnetic switch.When the assembling starter, because its part is more, be easy to cause because of the carelessness of assembler the neglected loading of part, cause defective products to flow into subsequent processing, affect constant product quality.Therefore, in assembling starter process, visual examination is carried out in the capital, preventing the neglected loading of starter part, but the inspection personnel also can be because various factors causes the error that checks, so that will not assemble complete product as the complete product of assembling, for fear of human factor neglected loading, the defective phenomenon of the undetected product that causes, should design and a kind ofly can automatically detect whether whole equipment of assembling of starter part, to reduce human cost, improve the quality of products.
The utility model content
In view of this, the utility model is for the disappearance of prior art existence, its main purpose provides a kind of starter assembling sensing device, this device detects the action that staff picks up part by photoelectric sensor, judges whether part is picked, thereby replaces hand inspection, to starter assembling process Real-Time Monitoring, guarantee the starter part without neglected loading, reduce human cost, improve the quality of products.
For achieving the above object, the utility model adopts following technical scheme:
A kind of starter assembling sensing device, include equipment supporter and be installed on a plurality of material box on the equipment supporter, man-machine interface, lifting rotation detent mechanism and PLC control module, wherein, corresponding each material box is provided with photoelectric sensor and suggestion device, and this photoelectric sensor, suggestion device and man-machine interface are connected with the PLC control module respectively.
As a kind of preferred version: described suggestion device is indicator lamp.
As a kind of preferred version: described material box is divided into two rows, wherein, the photoelectric sensor of each material box of row and suggestion device are arranged at row's material box top on the correspondence, and the photoelectric sensor of corresponding lower each material box of row and suggestion device are arranged at lower row's material box below.
As a kind of preferred version: described upper row's material box and corresponding photoelectric sensor and suggestion device top thereof are provided with a filtering flask.
As a kind of preferred version: be provided with streamline line body below described lower row's material box and corresponding photoelectric sensor thereof and the suggestion device, above-mentioned lifting rotation detent mechanism is arranged on this streamline line body, and this lifting rotation detent mechanism includes objective table, planetary reduction gear and stepper motor.
As a kind of preferred version: be provided with one on the described streamline line body and stop cylinder, this stops that cylinder is positioned at lifting rotation detent mechanism left side.
As a kind of preferred version: described equipment supporter upper end is provided with a socket and one or four look warning lamps.
The utility model compared with prior art has obvious advantage and beneficial effect, particularly, as shown from the above technical solution, by utilizing photoelectric sensor to detect the action that staff picks up part, with communication to the PLC control module, judge whether part is picked, and setting value on actual assembled number of components and the man-machine interface is done contrast, judge whether part has neglected loading.By this, the part neglected loading phenomenon that this starter assembling sensing device has avoided the Traditional Man inspection to cause makes manufacture process flow to next station without defective products, guarantees that the assembling of part is errorless, improve the packaging efficiency of product percent of pass and product, and reduced cost.
For more clearly setting forth architectural feature of the present utility model and effect, be described in detail below in conjunction with accompanying drawing and specific embodiment.
Description of drawings
Fig. 1 is each component distribution schematic diagram of the utility model preferred embodiment.
The accompanying drawing identifier declaration:
10, equipment supporter 20, material box
30, photoelectric sensor 40, indicator lamp
50, man-machine interface 60, PLC control module
70, lifting rotation detent mechanism 71, objective table
72, planetary reduction gear 73, stepper motor
80, socket 90, warning lamp
100, streamline line body 110, stop cylinder
120, filtering flask
The specific embodiment
The utility model as shown in Figure 1, a kind of starter assembling sensing device includes equipment supporter 10, material box 20, photoelectric sensor 30, indicator lamp 40, man-machine interface 50, PLC control module 60 and lifting rotation detent mechanism 70, wherein:
Described material box 20, photoelectric sensor 30, indicator lamp 40, man-machine interface 50, PLC control module 60 and lifting rotation detent mechanism 70 are installed on respectively on the equipment supporter 10, and are provided with a socket 80 and one or four look warning lamps 90 in equipment supporter 10 upper ends.
This material box 20 is used for holding part to be assembled, and be two rows and be arranged on the equipment supporter 10, corresponding each material box 20 is respectively arranged with above-mentioned photoelectric sensor 30 and above-mentioned indicator lamp 40 as suggestion device, wherein, photoelectric sensor 30 and indicator lamp 40 row's of being arranged at material box 20 tops of each material box 20 of row on the correspondence, photoelectric sensor 30 and the indicator lamp 40 of corresponding lower each material box 20 of row are arranged at lower row's material box 20 belows, and photoelectric sensor 30 and indicator lamp 40 material box 20 corresponding with it each other over against; Be provided with streamline line body 100 in lower row's material box 20 and corresponding photoelectric sensor 30 thereof with indicator lamp 40 belows, above-mentioned lifting rotation detent mechanism 70 is arranged on this streamline line body 100, and this lifting rotation detent mechanism 70 includes objective table 71, planetary reduction gear 72 and stepper motor 73; Also be provided with one and stop cylinder 110 on streamline line body 100, this stops that cylinder 110 is positioned at lifting rotation detent mechanism 70 left sides; Be provided with a filtering flask 120 in upper row's material box 20 and corresponding photoelectric sensor 30 and indicator lamp 40 tops thereof.
The utility model principle is as follows: at first set number of spare parts to be assembled in man-machine interface 50, it is the port number that homologue magazine 20 arranges on the man-machine interface 50, then after workpiece enters station, lifting rotation detent mechanism 70 rises automatically raises workpiece, the operator is when picking up a part in the material box 20, photoelectric sensor 30 is sensed staff and is picked up the part action, and transfer signals to PLC control module 60, after judging, PLC control module 60 make the indicator lamp 40 of these material box 20 correspondences bright, and it is picked to record simultaneously this part, after the whole picked assemblings of all parts, PLC control module 60 is according to record case and do contrast at the number of components of man-machine interface 50 settings in advance, judge whether part has neglected loading, it is qualified to be judged to be without neglected loading, output signal is to man-machine interface 50, at this moment, pressed the button that starts control lifting rotation detent mechanism 70 on the man-machine interface 50 by the operator, lifting rotation detent mechanism 70 is reached to be used for stopping that the cylinder 120 that stops of other workpiece resets, workpiece flows into next station, if PLC control module 60 judges that assembling is defective, to export defective information, and warning lamp 90 is reported to the police, and forbid lifting rotation detent mechanism 70 and stop that cylinder 120 resets, prevent that defective products from flowing into next station.
Design focal point of the present utility model is, by utilizing photoelectric sensor to detect the action that staff picks up part, communication to the PLC control module, is judged whether part is picked, and actual assembled number of components and prior setting value done contrast, judge whether part has neglected loading.By this, the part neglected loading phenomenon that this starter assembling sensing device has avoided the Traditional Man inspection to cause makes manufacture process flow to next station without defective products, guarantees that the assembling of part is errorless, improve the packaging efficiency of product percent of pass and product, and reduced cost.
The above, it only is preferred embodiment of the present utility model, be not that technical scope of the present utility model is imposed any restrictions, therefore every foundation technical spirit of the present utility model all still belongs in the scope of technical solutions of the utility model any trickle modification, equivalent variations and modification that above embodiment makes.
Claims (7)
1. a starter assembles sensing device, include equipment supporter and be installed on a plurality of material box on the equipment supporter, man-machine interface, lifting rotation detent mechanism and PLC control module, it is characterized in that: corresponding each material box is provided with photoelectric sensor and suggestion device, and this photoelectric sensor, suggestion device and man-machine interface are connected with the PLC control module respectively.
2. starter according to claim 1 assembles sensing device, and it is characterized in that: described suggestion device is indicator lamp.
3. starter according to claim 1 assembles sensing device, it is characterized in that: described material box is divided into two rows, wherein, the photoelectric sensor of each material box of row and suggestion device are arranged at row's material box top on the correspondence, and the photoelectric sensor of corresponding lower each material box of row and suggestion device are arranged at lower row's material box below.
4. starter assembling sensing device according to claim 3 is characterized in that: be provided with a filtering flask above the photoelectric sensor of described upper row's material box and correspondence thereof and the suggestion device.
5. starter according to claim 3 assembles sensing device, it is characterized in that: described lower row's material box and corresponding photoelectric sensor and suggestion device below thereof are provided with streamline line body, above-mentioned lifting rotation detent mechanism is arranged on this streamline line body, and this lifting rotation detent mechanism includes objective table, planetary reduction gear and stepper motor.
6. starter according to claim 5 assembles sensing device, it is characterized in that: be provided with one on the described streamline line body and stop cylinder, this stops that cylinder is positioned at lifting rotation detent mechanism left side.
7. starter assembling sensing device according to claim 1 is characterized in that: be provided with a socket and one or four look warning lamps on the described equipment supporter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220453938 CN202825192U (en) | 2012-09-07 | 2012-09-07 | Sensing device of starter assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220453938 CN202825192U (en) | 2012-09-07 | 2012-09-07 | Sensing device of starter assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202825192U true CN202825192U (en) | 2013-03-27 |
Family
ID=47936984
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220453938 Expired - Fee Related CN202825192U (en) | 2012-09-07 | 2012-09-07 | Sensing device of starter assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202825192U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109291026A (en) * | 2018-09-25 | 2019-02-01 | 上海和旭自动化股份有限公司 | Frame is intelligently expected in mistake proofing neglected loading |
| CN110555271A (en) * | 2019-09-04 | 2019-12-10 | 兰州理工大学 | Auxiliary assembly method and device |
| CN111103853A (en) * | 2019-12-05 | 2020-05-05 | 南京熊猫电子股份有限公司 | Robot control cabinet assembly auxiliary system and method |
-
2012
- 2012-09-07 CN CN 201220453938 patent/CN202825192U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109291026A (en) * | 2018-09-25 | 2019-02-01 | 上海和旭自动化股份有限公司 | Frame is intelligently expected in mistake proofing neglected loading |
| CN110555271A (en) * | 2019-09-04 | 2019-12-10 | 兰州理工大学 | Auxiliary assembly method and device |
| CN111103853A (en) * | 2019-12-05 | 2020-05-05 | 南京熊猫电子股份有限公司 | Robot control cabinet assembly auxiliary system and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130327 Termination date: 20210907 |