CN203778361U - Automatic unloading detection equipment - Google Patents
Automatic unloading detection equipment Download PDFInfo
- Publication number
- CN203778361U CN203778361U CN201420173837.1U CN201420173837U CN203778361U CN 203778361 U CN203778361 U CN 203778361U CN 201420173837 U CN201420173837 U CN 201420173837U CN 203778361 U CN203778361 U CN 203778361U
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- coiler
- magnetic valve
- utmost point
- point group
- shaping
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- 238000001514 detection method Methods 0.000 title claims abstract description 19
- 238000007493 shaping process Methods 0.000 claims abstract description 37
- 230000002950 deficient Effects 0.000 claims abstract description 29
- 238000012360 testing method Methods 0.000 claims description 16
- 230000009471 action Effects 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 4
- 230000003993 interaction Effects 0.000 claims description 4
- 230000003287 optical effect Effects 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 abstract 2
- 239000000463 material Substances 0.000 description 27
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
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- 230000000630 rising effect Effects 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
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Abstract
The utility model discloses automatic unloading detection equipment which comprises a controller, an audible and visual alarm, an unloading part of a coiler, a polar group shaping part, a polar group overturning part, a conveyer belt conveying part, a defective product part, a tray shaping part, a layer board conveying part, a machine hand part, a CCD (Charge Coupled Device) detection part, a control switch part and a touch screen display, wherein the controller is respectively connected with the audible and visual alarm, the unloading part of the coiler, the polar group shaping part, the polar group overturning part, the conveyer belt conveying part, the defective product part, the tray shaping part, the layer board conveying part, the machine hand part, the CCD detection part, the control switch part and the touch screen display. The automatic unloading detection equipment disclosed by the utility model can automatically collect and overturn the polar groups on the conveyer belt of the coiler, automatically carry out CCD detection on lugs of the polar groups, automatically place the good polar groups in the polar group tray, automatically place the defective polar groups in a defective product box, automatically convey the full defective product box to the full tray and automatically place the tray in an empty tray, so that the equipment can be suitable for functions of the polar groups in different models and the like.
Description
Technical field
The utility model belongs to automatic transporting, upset material and Automatic Measurement Technique field, particularly relates to a kind of up-coiler automatic blanking checkout equipment.
Background technology
Up-coiler is requisite production equipment in battery production process, and in production process, two operators of the general outfit of this equipment, are responsible for plant maintenance and loading and unloading, in view of the continuous rising of human cost, very urgent to the needs of automatic loading/unloading checkout equipment.Automatic blanking checkout equipment can not only complete automatic blanking, can also automatically detect material simultaneously, has greatly improved production efficiency, has saved human cost; But there is no at present such device.
Summary of the invention
In order to address the above problem, the purpose of this utility model is to provide a kind of up-coiler automatic blanking checkout equipment.
In order to achieve the above object, the up-coiler automatic blanking checkout equipment that the utility model provides comprises: controller, sound and light alarm portion, up-coiler blanking portion, utmost point group shaping portion, utmost point group upset portion, conveyer belt trucking department, defective products portion, pallet shaping portion, supporting plate trucking department, machine hand, CCD test section, gauge tap portion and touch screen displays;
Wherein: the control core that controller is this device, it is connected with touch screen displays with sound and light alarm portion, up-coiler blanking portion, utmost point group shaping portion, utmost point group upset portion, conveyer belt trucking department, defective products portion, pallet shaping portion, supporting plate trucking department, machine hand, CCD test section, gauge tap portion respectively.
Up-coiler blanking portion is up-coiler blanking control circuit, and it controls detection part with up-coiler blanking respectively: horizontal air cylinder magnetic valve, vertical cylinder magnetic valve, change spacing cylinder solenoid valve, vacuum subassembly magnetic valve are connected with pressure sensor, Fibre Optical Sensor;
Described utmost point group shaping portion is utmost point group shaping control circuit, its respectively with up-coiler utmost point group shaping control assembly: horizontal air cylinder magnetic valve, the gentle pawl magnetic valve of vertical cylinder magnetic valve are connected;
Described utmost point group upset portion is utmost point group reverse control circuit, for realizing rotary movement; It controls detection part with the upset of up-coiler utmost point group: upset cylinder solenoid valve, vacuum subassembly magnetic valve are connected with pressure sensor;
Described conveyer belt trucking department is conveyer belt control circuit, and it controls detection part with up-coiler conveyer belt respectively: carrying horizontal air cylinder magnetic valve, vertical cylinder battery valve, vacuum subassembly magnetic valve, stepper motor are connected with pressure sensor;
Described defective products portion is defective products control circuit, and it is connected with photoelectric sensor with up-coiler defective products control assembly buncher respectively;
Described pallet shaping portion is pallet shaping control circuit, for realizing the action of closing up of mechanical arm; It is connected with shaping cylinder solenoid valve;
Described pallet carrying portion is pallet control circuit, and it controls detection part with up-coiler pallet carrying respectively: servomotor, vertical cylinder magnetic valve, horizontal air cylinder magnetic valve, buncher are connected with photoelectrical position sensor;
Described machine hand is mechanical hand control circuit, be used for realizing X & Y & Z three-axis moving, its respectively with up-coiler mechanical hand control assembly: X & Y Manipulator Controller, become spacing cylinder solenoid valve, vertical cylinder magnetic valve is connected with vacuum subassembly magnetic valve;
Described CCD test section is CCD testing circuit, for completing CCD test; It detects control assembly with up-coiler CCD respectively: CCD camera with press down cylinder solenoid valve and be connected;
Described gauge tap portion is connected with up-coiler gauge tap respectively, and gauge tap comprises: power on, move, reset, throw light on and suddenly stop gauge tap, its function is: realize connecting and disconnecting of the circuit;
Described touch screen displays is user's operating platform, and it consists of touch-screen and display, is used to this device that human-computer interaction interface is provided.
The automatic blanking checkout equipment that the utility model provides can from up-coiler conveyer belt automatically collector group, automatic turning utmost point group, complete utmost point group lug CCD detect, automatically non-defective unit utmost point group put into utmost point group pallet, automatically bad grade group is put into defective products box, non-defective unit pallet completely after automatic transporting to full tray and automatically put into empty pallet, can adapt to the functions such as different model utmost point group.
Advantage of the present utility model and good effect:
1) improve production efficiency, reduced human cost;
2) user can conveniently arrange equipment mode of operation, is convenient to system debug;
3) check, that interface is set is brief, easy operating;
4) be applicable to the material of polytype, size;
5) manipulator accuracy is high, can reach 0.02mm;
6) operating efficiency >=16ppm.
Accompanying drawing explanation
The up-coiler automatic blanking checkout equipment composition frame chart that Fig. 1 provides for the utility model.
The specific embodiment
Up-coiler automatic blanking checkout equipment the utility model being provided below in conjunction with the drawings and specific embodiments is elaborated.
As shown in Figure 1, the up-coiler automatic blanking checkout equipment that the utility model provides comprises: controller 1, sound and light alarm portion 2, up-coiler blanking portion 3, utmost point group shaping portion 4, utmost point group upset portion 5, conveyer belt trucking department 6, defective products portion 7, pallet shaping portion 8, supporting plate trucking department 9, machine hand 10, CCD test section 11, gauge tap portion 12 and touch screen displays 13;
Wherein: the control core that controller 1 is this device, it is connected with touch screen displays 13 with sound and light alarm portion 2, up-coiler blanking portion 3, utmost point group shaping portion 4, utmost point group upset portion 5, conveyer belt trucking department 6, defective products portion 7, pallet shaping portion 8, supporting plate trucking department 9, machine hand 10, CCD test section 11, gauge tap portion 12 respectively;
Sound and light alarm portion 2 is alarm signal output block, and it receives the control instruction of controller 1, and sends sound and light alarm signal according to instruction;
Up-coiler blanking portion 3 is up-coiler blanking control circuit, and it controls detection part with up-coiler blanking respectively: horizontal air cylinder magnetic valve, vertical cylinder magnetic valve, change spacing cylinder solenoid valve, vacuum subassembly magnetic valve are connected with pressure sensor, Fibre Optical Sensor; It act as: controller 1 is according to the material situation on material conveyor belt on the corollary equipment of Fibre Optical Sensor feedback, level of control, vertical, become spacing cylinder and drive vacuum subassembly that material is carried from corollary equipment, and realize spacing adjustment according to material and equipment situation;
Utmost point group shaping portion 4 is utmost point group shaping control circuit, its respectively with up-coiler utmost point group shaping control assembly: horizontal air cylinder magnetic valve, the gentle pawl magnetic valve of vertical cylinder magnetic valve are connected; It act as: controller 1, according to the material situation on the gas pawl of photo-sensor feedback, is controlled magnetic valve and made horizontal air cylinder, vertical cylinder, the action of gas pawl, realizes the position of material and adjusts and carrying;
Utmost point group upset portion 5 is utmost point group reverse control circuit, for realizing rotary movement; It controls detection part with the upset of up-coiler utmost point group: upset cylinder solenoid valve, vacuum subassembly magnetic valve are connected with pressure sensor; It act as: controller 1 is realized materials overturning according to the material situation on vacuum subassembly;
Conveyer belt trucking department 6 is conveyer belt control circuit, and it controls detection part with up-coiler conveyer belt respectively: carrying horizontal air cylinder magnetic valve, vertical cylinder battery valve, vacuum subassembly magnetic valve, stepper motor are connected with pressure sensor; It act as: controller 1 is controlled carrying cylinder the utmost point group in utmost point group upset portion 5 is transported on conveyer belt, and stepper motor drives conveyer belt running, realizes moving horizontally of material;
Defective products portion 7 is defective products control circuit, and it is connected with photoelectric sensor with up-coiler defective products control assembly buncher respectively; It act as: controller 1 is realized moving both vertically of defective products according to the FEEDBACK CONTROL buncher of photoelectric sensor;
Pallet shaping portion 8 is pallet shaping control circuit, for realizing the action of closing up of mechanical arm; It is connected with shaping cylinder solenoid valve; It act as: controller 1 is controlled shaping cylinder and adjusted tray position;
Pallet carrying portion 9 is pallet control circuit, and it controls detection part with up-coiler pallet carrying respectively: servomotor, vertical cylinder magnetic valve, horizontal air cylinder magnetic valve, buncher are connected with photoelectrical position sensor; It act as: controller 1 is controlled vertical and horizontal air cylinder crawl pallet according to the placement situation of photoelectrical position sensor and material tray material, control servomotor full tray is carried to full tray position from empty pallet position, then control vertical and horizontal air cylinder release pallet;
Machine hand 10 is mechanical hand control circuit, be used for realizing X & Y & Z three-axis moving, its respectively with up-coiler mechanical hand control assembly: X & Y Manipulator Controller, become spacing cylinder solenoid valve, vertical cylinder magnetic valve is connected with vacuum subassembly magnetic valve; It act as: controller 1 is carried to empty pallet or defective products portion 7 by material from conveyer belt according to the material situation on conveyer belt, and carries out spacing adjustment according to material type;
CCD test section 11 is CCD testing circuit, for completing CCD test; It detects control assembly with up-coiler CCD respectively: CCD camera with press down cylinder solenoid valve and be connected; It act as: the detection that controller 1 is controlled CCD triggers, and receives outward appearance and the dimension information that CCD detects;
Gauge tap portion 12, it is connected with up-coiler gauge tap respectively, and gauge tap comprises: power on, move, reset, throw light on and suddenly stop gauge tap, its function is: realize connecting and disconnecting of the circuit; Effect: upper electric control switch is to device power, and operation gauge tap enters running status by equipment, and reset gauge tap makes each portion of equipment return to initial position, and bull switch is opened illuminating lamp, suddenly stops making equipment execution unit to quit work immediately;
Touch screen displays 13 is user's operating platform, and it consists of touch-screen and display, is used to this device that human-computer interaction interface is provided.
This equipment can realize from user's conveyer belt automatically collection material, material automatic turning, material lug CCD detect, automatically non-defective unit material put into material tray, automatically defective products material is put into defective products box, non-defective unit pallet completely after automatic transporting full tray put into empty pallet, can adapt to the functions such as different model material.This equipment is the electromechanical integration high technology equipment that the PLC control technology of uses advanced is formed by combining automatically controlled, gas control, servo control mechanism, HMI.User realizes the setting of material tray quantity, servomotor operational factor by HMI human-computer interaction interface, the checking of equipment running status, statistics, and equipment has tally function, can record production sum and the accumulative total of per tour and produce sum.Equipment has two kinds of mode of operations: manual mode, automatic mode, manual mode is used when being applicable to system debug and revising systematic parameter, under this pattern, can carry out system single step adjusting, facilitate user's parameters, be convenient to system maintenance, when system is normally worked, need adopt automatic operation mode, the parameter that system arranges according to user is finished the work automatically.
User is arranged functions of the equipments, device parameter, is checked production information etc. by touch screen displays 13; Material handling, shaping are completed by up-coiler blanking portion 3, utmost point group shaping portion 4, utmost point group upset portion 5, conveyer belt trucking department 6, machine hand 10; Material size detects and is completed by CCD test section 11; Sound and light alarm portion 2 indicating equipment states.
Claims (2)
1. an automatic blanking checkout equipment, is characterized in that: described automatic blanking checkout equipment comprises: controller (1), sound and light alarm portion (2), up-coiler blanking portion (3), utmost point group shaping portion (4), utmost point group upset portion (5), conveyer belt trucking department (6), defective products portion (7), pallet shaping portion (8), supporting plate trucking department (9), machine hand (10), CCD test section (11), gauge tap portion (12) and touch screen displays (13);
Wherein: the control core that controller (1) is this device, it is connected with sound and light alarm portion (2), up-coiler blanking portion (3), utmost point group shaping portion (4), utmost point group upset portion (5), conveyer belt trucking department (6), defective products portion (7), pallet shaping portion (8), supporting plate trucking department (9), machine hand (10), CCD test section (11), gauge tap portion (12) and touch screen displays (13) respectively.
2. automatic blanking checkout equipment according to claim 1, it is characterized in that: up-coiler blanking portion (3) is up-coiler blanking control circuit, it controls detection part with up-coiler blanking respectively: horizontal air cylinder magnetic valve, vertical cylinder magnetic valve, change spacing cylinder solenoid valve, vacuum subassembly magnetic valve are connected with pressure sensor, Fibre Optical Sensor;
Described utmost point group shaping portion (4) is utmost point group shaping control circuit, its respectively with up-coiler utmost point group shaping control assembly: horizontal air cylinder magnetic valve, the gentle pawl magnetic valve of vertical cylinder magnetic valve are connected;
Described utmost point group upset portion (5) is utmost point group reverse control circuit, for realizing rotary movement; It controls detection part with the upset of up-coiler utmost point group: upset cylinder solenoid valve, vacuum subassembly magnetic valve are connected with pressure sensor;
Described conveyer belt trucking department (6) is conveyer belt control circuit, and it controls detection part with up-coiler conveyer belt respectively: carrying horizontal air cylinder magnetic valve, vertical cylinder battery valve, vacuum subassembly magnetic valve, stepper motor are connected with pressure sensor;
Described defective products portion (7) is defective products control circuit, and it is connected with photoelectric sensor with up-coiler defective products control assembly buncher respectively;
Described pallet shaping portion (8) is pallet shaping control circuit, for realizing the action of closing up of mechanical arm; It is connected with shaping cylinder solenoid valve;
Described pallet carrying portion (9) is pallet control circuit, and it controls detection part with up-coiler pallet carrying respectively: servomotor, vertical cylinder magnetic valve, horizontal air cylinder magnetic valve, buncher are connected with photoelectrical position sensor;
Described machine hand (10) is mechanical hand control circuit, be used for realizing X & Y & Z three-axis moving, its respectively with up-coiler mechanical hand control assembly: X & Y Manipulator Controller, become spacing cylinder solenoid valve, vertical cylinder magnetic valve is connected with vacuum subassembly magnetic valve;
Described CCD test section (11) is CCD testing circuit, for completing CCD test; It detects control assembly with up-coiler CCD respectively: CCD camera with press down cylinder solenoid valve and be connected;
Described gauge tap portion (12) is connected with up-coiler gauge tap respectively, and gauge tap comprises: power on, move, reset, throw light on and suddenly stop gauge tap, its function is: realize connecting and disconnecting of the circuit;
Described touch screen displays (13) is user's operating platform, and it consists of touch-screen and display, is used to this device that human-computer interaction interface is provided.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420173837.1U CN203778361U (en) | 2014-04-11 | 2014-04-11 | Automatic unloading detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420173837.1U CN203778361U (en) | 2014-04-11 | 2014-04-11 | Automatic unloading detection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203778361U true CN203778361U (en) | 2014-08-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420173837.1U Expired - Lifetime CN203778361U (en) | 2014-04-11 | 2014-04-11 | Automatic unloading detection equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN203778361U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106005959A (en) * | 2016-06-29 | 2016-10-12 | 江苏铂英特电子科技有限公司 | Operating method of material discharging unit |
| CN106391502A (en) * | 2015-08-11 | 2017-02-15 | 深圳市圆融精密电子有限公司 | Online coiled material appearance inspection machine |
-
2014
- 2014-04-11 CN CN201420173837.1U patent/CN203778361U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106391502A (en) * | 2015-08-11 | 2017-02-15 | 深圳市圆融精密电子有限公司 | Online coiled material appearance inspection machine |
| CN106005959A (en) * | 2016-06-29 | 2016-10-12 | 江苏铂英特电子科技有限公司 | Operating method of material discharging unit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230629 Address after: 301-4, Block B, No. 6 Erwei Road, Huayuan Industrial Zone, Binhai New Area, Tianjin 300070 Patentee after: TIANJIN ENERGY INVESTMENT GROUP TECHNOLOGY Co.,Ltd. Address before: No. 10, Wuhua Road, Huayuan Industrial Park, Nankai District, Tianjin 300384 Patentee before: TIANJIN JINNENG YIANTAI TECHNOLOGY CO.,LTD. |
|
| TR01 | Transfer of patent right | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140820 |
|
| CX01 | Expiry of patent term |