CN106391502A - Online coiled material appearance inspection machine - Google Patents
Online coiled material appearance inspection machine Download PDFInfo
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- CN106391502A CN106391502A CN201510487841.4A CN201510487841A CN106391502A CN 106391502 A CN106391502 A CN 106391502A CN 201510487841 A CN201510487841 A CN 201510487841A CN 106391502 A CN106391502 A CN 106391502A
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Abstract
The invention discloses an online coiled material appearance inspection machine. The online coiled material appearance inspection machine is composed of an upper rack, a lower rack, a discharging mechanism, an encoder, a light source, an inspection platform, an operation platform, a power mechanism, an inspection system, a defective product treatment platform, a laminating mechanism, a material collecting mechanism, a display system and a guiding mechanism. The discharging mechanism and the material collecting mechanism are arranged at the two ends of the upper rack correspondingly. The inspection platform is arranged on the lower rack through a support. The operation platform is arranged at the top end of the lower rack. The power mechanism and the guiding mechanism are symmetrically arranged on the two sides of the part, at the top end of the lower rack, of the support. The inspection system is arranged at the top end of the support. The defective product treatment platform is arranged at the top end of the part, between the support and the material collecting mechanism, of the lower rack. The laminating mechanism is located at the top end of the part, between the inspection system and the material collecting mechanism, of the upper rack. The online coiled material appearance inspection machine is high in inspection efficiency, online inspection efficiency is higher than manual visual inspection efficiency by five or more times, the misjudgment rate is low, many items can be inspected, template switching is rapid, and the strict degree for product inspection conditions can be adjusted according to actual requirements.
Description
Technical field
The present invention relates to testing equipment technical field, the online visual inspection machine of specifically a kind of coiled material.
Background technology
The work pattern of coiled material Product checking is personnel compared with the irradiation of high light line, the size of visual inspection coiled material product, many glue, few glue, glue bend, few glue, an impurity etc. at present.The product that during visual inspection, personnel can not judge at once, operator needs coiled material product to tear it down from coiled material film, then coiled material product is placed on Quadratic Finite Element detector makees Static Detection.There is problems that detection project is single, detection time length, sampling observation operation are loaded down with trivial details, the long-time visual inspection of personnel easily causes visual fatigue to this work pattern, thus the quality problem such as erroneous judgement, product missing inspection；And the efficiency that detected by personnel is low, one operator detects a material volume product needed 20 minutes about, visual inspection can only detect the bad of product front, the bad of the product back side can not be detected, Manual Visual Inspection coiled material product size not only needs to judge by rule of thumb, and also needs to confirm that size is bad by comparing chi or Quadratic Finite Element.
Content of the invention
It is an object of the invention to provide a kind of online visual inspection machine of coiled material, to solve the problems, such as to propose in above-mentioned background technology.
For achieving the above object, the present invention provides following technical scheme：
A kind of online visual inspection machine of coiled material, is made up of upper spider, lower bearing bracket, discharge mechanism, encoder, light source, detection platform, operating platform, actuating unit, detecting system, defective products processing platform, film-covering mechanism, receiving mechanism, display system and guiding mechanism；
Described upper spider is fixedly mounted on lower bearing bracket top, and the width of upper spider is less than the width of lower bearing bracket；
Described discharge mechanism and receiving mechanism are arranged on the two ends of upper spider respectively by fixed mount, and discharge mechanism the height on upper spider is identical with receiving mechanism；Described discharge mechanism and receiving mechanism are formed by tension motor, reductor, gas expansion shaft and rolling wheel, and gas expansion shaft connects tension motor by reductor, and rolling wheel is arranged on the outside of gas expansion shaft, and gas expansion shaft is arranged on upper spider by axle bed；
Described detection platform is fixedly mounted on lower bearing bracket by support；
Described operating platform is fixedly mounted on the top of lower bearing bracket, and operating platform is arranged on the edge of lower bearing bracket, and operating platform is made up of man machine interface and button, and man machine interface connects control system of machine PLC by data connecting line；
Described actuating unit is symmetrically mounted on the support two ends on lower bearing bracket top, and actuating unit drives front wheel and rear roller by servo motor, reductor, front wheel and rear roller, servomotor respectively by reductor；
Described detecting system is arranged on cantilever tip and is located above detection platform, and detecting system is made up of high accuracy camera system, camera connecting line, image pick-up card and high configuration PC；Encoder is provided with detecting system, encoder is arranged on above detection platform；Light source is additionally provided with detecting system, light source is located above and below detection platform respectively；
Described defective products processing platform is arranged on the lower bearing bracket top between support and receiving mechanism；
Described film-covering mechanism is arranged on upper spider top, and film-covering mechanism is located between detecting system and receiving mechanism, film-covering mechanism is made up of torque-motor, reductor and spool, and spool is arranged on upper spider by fixed plate, and reductor coupling torque motor is passed through in one end of spool；
Described display system is fixedly mounted on upper spider by fixed plate, and display system is located at below film-covering mechanism, and display system is made up of PC and display, and display system is connected with the PLC control system of setting in operating platform；
Described guiding mechanism is rack-mount near actuating unit, and guiding mechanism is symmetricly set on support both sides.
As the further scheme of the present invention：Described camera system include front high precision test module, front defects inspecting camera module, front Crease detection camera module, reverse side defects inspecting camera module, upper highlighted sidelight module, highlighting backlight module and under highlighted sidelight film group, described front high precision test module, front defects inspecting camera module and front Crease detection camera module are arranged above support, and front defects inspecting camera module is arranged between front high precision test module and front Crease detection camera module, reverse side defects inspecting camera module is arranged on below detection platform；Described highlighted sidelight film group is arranged on above detection platform, highlighting backlight module and under highlighted sidelight film group be arranged at below detection platform.
As the present invention further scheme：Described front high precision test module, front defects inspecting camera module, front Crease detection camera module and reverse side defects inspecting camera module are formed by adjusting part and camera, adjust the position of the horizontal direction of camera by adjusting part.
Compared with prior art, the invention has the beneficial effects as follows：The present invention is utilized in the mode of line automatic detection, coiled material product to be checked is placed on feeding module and raises whole product to state to be checked by operator, start machine and detecting system, after inspection software detects the presence of the coiled material product of bad problem, to bad detection platform, kinetic control system transmission bad products treat that operator is processed；Operator only needs to the coiled material product tearing bad in bad products processing region, restarts machine and can continue to detect, so significantly not only alleviates the workload of operator, and also following advantage：
（1）Detection efficiency is high, and the detection efficiency of on-line checking is more than 5 times of Manual Visual Inspection, and coiled material online visual inspection machine detection efficiency can reach more than 20 meters per minute, 4 meters per minute about of personnel；
（2）Compare with Manual Visual Inspection and there is not visual fatigue, can control very well and be caused the problems such as missing inspection, erroneous judgement due to visual fatigue, machine detection does not have visual fatigue problem, and False Rate is low；
（3）Can detection project many, detection project has dimensional measurement, many glue, few glue, glue bending, few glue, impurity, a fold etc.；
（4）Switching template is quick, skilled in the case of 10min interior energy complete the switching of template；
（5）Can be adjusted according to the stringency of actual Requirements on Product testing conditions.
（6）The template that the online visual inspection machine of coiled material is built up can be with persistence, and use next time directly invokes can be it is not necessary to carry out loaded down with trivial details setting work.
Brief description
Fig. 1 is the structural representation of the online visual inspection machine of coiled material.
Fig. 2 is the structural representation of camera system in the online visual inspection machine of coiled material.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained under the premise of not making creative work, broadly fall into the scope of protection of the invention.
Refer to Fig. 1～2, in the embodiment of the present invention, a kind of online visual inspection machine of coiled material, is made up of upper spider 21, lower bearing bracket 22, discharge mechanism 1, encoder 2, light source 3, detection platform 4, operating platform 5, actuating unit 6, detecting system 7, defective products processing platform 8, film-covering mechanism 9, receiving mechanism 10, display system 25 and guiding mechanism 24.
Upper spider 21 is fixedly mounted on lower bearing bracket 22 top, and the width of upper spider 21 is less than the width of lower bearing bracket 22.
Discharge mechanism 1 and receiving mechanism 10 are arranged on the two ends of upper spider 21 respectively by fixed mount, and discharge mechanism 1 height on upper spider 21 is identical with receiving mechanism 10；Discharge mechanism 1 is used for fixing material volume product to be detected, and receiving mechanism 10 is used for recovery detection and finishes the product that overlay film finishes.
Discharge mechanism 1 and receiving mechanism 10 are formed by tension motor 11, reductor 12, gas expansion shaft 13, rolling wheel 14 and matable assembly, gas expansion shaft 13 connects tension motor 11 by reductor 12, rolling wheel 14 is arranged on the outside of gas expansion shaft 13, and gas expansion shaft 13 is arranged on upper spider 21 by axle bed.
Detection platform 4 is fixedly mounted on lower bearing bracket 22 by support 23, detection platform 4 provides a smooth stable hardware detection environment for product, reduce in product motor process and fluctuate up and down, thus reducing the erroneous judgement to Product checking result, product drives encoder 2 to rotate through detection platform 4, and encoder 2 sends pulse signal triggering collected by camera image.
Operating platform 5 is fixedly mounted on the top of lower bearing bracket 22, and operating platform 5 is arranged on the edge of lower bearing bracket 22, operating platform 5 is made up of man machine interface and button, and man machine interface connects control system of machine PLC by data connecting line, for arranging control parameter and preserving the data messages such as machine parameter.
Engine 6 structure is symmetrically mounted on support 23 two ends on lower bearing bracket 22 top, actuating unit is made up of servo motor, reductor, front wheel, rear roller and other assemblies, servomotor drives front wheel and rear roller respectively by reductor, and moving for product provides power.
Detecting system 7 is arranged on support 23 top and is located above detection platform 4, and detecting system 7 is made up of high accuracy camera system 7, camera connecting line, image pick-up card and high configuration PC, is provided with inspection software, and testing result is sent to external control system in PC；Encoder 2 is provided with detecting system 7, encoder 2 is arranged on above detection platform 4, takes pictures and feed back bad products positional information for triggering camera；Light source 3 is additionally provided with detecting system 7, light source is located above and below detection platform 4 respectively, provides reliable and stable photoenvironment for detection product.
Defective products processing platform 8 is arranged on lower bearing bracket 22 top between support 23 and receiving mechanism 10, when control system receives the bad signal that detecting system 7 sends, actuating unit 6 transmits bad products to defective products processing platform 8, the defective region of the product that operator shows with reference to display, confirms and processes bad products.
Film-covering mechanism 9 is arranged on upper spider 21 top, and film-covering mechanism 9 is located between detecting system 7 and receiving mechanism 10, film-covering mechanism 9 is made up of torque-motor, reductor and spool, spool is arranged on upper spider 21 by fixed plate, reductor coupling torque motor is passed through in one end of spool, for the product overlay film finishing detection.
Display system 25 is fixedly mounted on upper spider 21 by fixed plate, and display system 25 is located at below film-covering mechanism 9, display system 25 is made up of PC and display, display system 25 is connected with the PLC control system of setting in operating platform 5, shows the information such as bad products bad position and bad size；
Guiding mechanism 24 is arranged on support 23 near actuating unit 6, for guiding coiled material product it is ensured that will not produce excessive deviation in product motor process.
Camera system includes front high precision test module 71, front defects inspecting camera module 72, front Crease detection camera module 73, reverse side defects inspecting camera module 74, also include highlighted sidelight module 75, highlighting backlight module 76 and under highlighted sidelight film group 77, front high precision test module 71, front defects inspecting camera module 72 and front Crease detection camera module 73 are arranged above support 23, and front defects inspecting camera module 72 is arranged between front high precision test module 71 and front Crease detection camera module 73, reverse side defects inspecting camera module 74 is arranged on below detection platform 4；Upper highlighted sidelight film group 75 is arranged on above detection platform 4, highlighting backlight module 76 and under highlighted sidelight film group 77 be arranged at below detection platform 4.
Front high precision test module 71, is mainly made up of adjusting part and camera, and wherein adjusting part is to finely tune XY direction camera position, for detecting coiled material product size, many glue, few glue, glue bending, few glue, impurity, a dirty information；
Front defects inspecting camera module 72, is mainly made up of adjusting part and camera, and wherein adjusting part is to finely tune XY direction camera position, for detecting the flames such as the impurity in coiled material product glue front；
Front Crease detection camera module 73, is mainly made up of adjusting part and camera, and wherein adjusting part is to finely tune XY direction camera position, for detecting coiled material product skin front fold flame；
Reverse side defects inspecting camera module 74, is mainly made up of adjusting part and camera, and wherein adjusting part is to finely tune XY direction camera position, for detecting coiled material product glue reverse side impurity flame.
The action step of reloading of the online visual inspection machine of coiled material：
（1）Open machine power, open camera preview software；
（2）Place coiled material product material volume to be checked on discharge mechanism, to gas expansion shaft inflation, gas expansion shaft expands to support coiled material product material volume to be fixed；
（3）Coiled material product is through front wheel and guiding mechanism；
（4）Lift encoder, coiled material product, through detection platform, puts down encoder and this mechanism is pressed on coiled material product；
（5）Coiled material product is through the rear roller of actuating unit and guiding mechanism；
（6）Coiled material product is through defective products processing platform；
（7）Film-covering mechanism protecting film covers in the product through defective products processing platform, enters receiving mechanism, and coiled material product and protecting film product end adhesive tape are bonded in the empty material volume of receiving mechanism, and to the gas expansion shaft inflation of receiving mechanism, gas expansion shaft expands to support material volume to be fixed；
（8）Enter man machine interface, open discharge mechanism, receiving mechanism, the torque-motor controller of film-covering mechanism, product is made to be in tension, open image preview software, check and adjust product to be checked, guarantee product at camera fields of view center and product is smooth when not offseting, put down front wheel and rear roller compression coiled material product.
Using the model establishment step before the online visual inspection machine of coiled material：
（1）Open capture card and carry image software, preview product to be checked, finely tune product front and back position, make coiled material product be located at central region region；
（2）Open coiled material Product Measurement Software, working machines, collection non-defective unit picture simultaneously preserves；
（3）Import a non-defective unit picture as template, enter coiled material Product Measurement Software and set detection parameter；
（4）Preserve template and relevant parameter.
The machine operating procedure of the online visual inspection machine of coiled material：
（1）Open coiled material Product Measurement Software；
（2）It is loaded into existing template, open detection pattern start machine；
（3）Coiled material product, when detection platform, drives encoder to move together, encoder produces signal and triggers collected by camera product picture, preserves picture in product motor process；
（4）The analysis of coiled material Product Measurement Software judges the difference of the picture and template picture preserving, and shows testing result by display；
（5）When detecting system detects bad products, the image pick-up card of detecting system can send PLC control system to consequential signal, and PLC control system controls, and defective products is sent to defective products processing platform by motion；
（6）Operator checks the display result of display defective products of tearing；
（7）It is disposed after defective products, presses reset and start button, detecting system continues detection；
（8）Start the cycle over from step 3.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, and without departing from the spirit or essential characteristics of the present invention, the present invention can be realized in other specific forms.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is limited by claims rather than described above, it is intended that all changes in the implication and scope of the equivalency of claim that fall are included in the present invention.Any reference in claim should not be considered as limiting involved claim.
Claims (3)
1. the online visual inspection machine of a kind of coiled material, it is characterized in that, it is made up of upper spider, lower bearing bracket, discharge mechanism, encoder, light source, detection platform, operating platform, actuating unit, detecting system, defective products processing platform, film-covering mechanism, receiving mechanism, display system and guiding mechanism；
Described upper spider is fixedly mounted on lower bearing bracket top, and the width of upper spider is less than the width of lower bearing bracket；
Described discharge mechanism and receiving mechanism are arranged on the two ends of upper spider respectively by fixed mount, and discharge mechanism the height on upper spider is identical with receiving mechanism；Described discharge mechanism and receiving mechanism are formed by tension motor, reductor, gas expansion shaft and rolling wheel, and gas expansion shaft connects tension motor by reductor, and rolling wheel is arranged on the outside of gas expansion shaft, and gas expansion shaft is arranged on upper spider by axle bed；
Described detection platform is fixedly mounted on lower bearing bracket by support；
Described operating platform is fixedly mounted on the top of lower bearing bracket, and operating platform is arranged on the edge of lower bearing bracket, and operating platform is made up of man machine interface and button, and man machine interface connects control system of machine PLC by data connecting line；
Described actuating unit is symmetrically mounted on the support two ends on lower bearing bracket top, and actuating unit drives front wheel and rear roller by servo motor, reductor, front wheel and rear roller, servomotor respectively by reductor；
Described detecting system is arranged on cantilever tip and is located above detection platform, and detecting system is made up of high accuracy camera system, camera connecting line, image pick-up card and high configuration PC；Encoder is provided with detecting system, encoder is arranged on above detection platform；Light source is additionally provided with detecting system, light source is located above and below detection platform respectively；
Described defective products processing platform is arranged on the lower bearing bracket top between support and receiving mechanism；
Described film-covering mechanism is arranged on upper spider top, and film-covering mechanism is located between detecting system and receiving mechanism, film-covering mechanism is made up of torque-motor, reductor and spool, and spool is arranged on upper spider by fixed plate, and reductor coupling torque motor is passed through in one end of spool；
Described display system is fixedly mounted on upper spider by fixed plate, and display system is located at below film-covering mechanism, and display system is made up of PC and display, and display system is connected with the PLC control system of setting in operating platform；
Described guiding mechanism is rack-mount near actuating unit, and guiding mechanism is symmetricly set on support both sides.
2. the online visual inspection machine of coiled material according to claim 1, it is characterized in that, described camera system includes front high precision test module, front defects inspecting camera module, front Crease detection camera module, reverse side defects inspecting camera module, upper highlighted sidelight module, highlighting backlight module and under highlighted sidelight film group, described front high precision test module, front defects inspecting camera module and front Crease detection camera module are arranged above support, and front defects inspecting camera module is arranged between front high precision test module and front Crease detection camera module, reverse side defects inspecting camera module is arranged on below detection platform；Described highlighted sidelight film group is arranged on above detection platform, highlighting backlight module and under highlighted sidelight film group be arranged at below detection platform.
3. the online visual inspection machine of coiled material according to claim 2, it is characterized in that, described front high precision test module, front defects inspecting camera module, front Crease detection camera module and reverse side defects inspecting camera module are formed by adjusting part and camera, adjust the position of the horizontal direction of camera by adjusting part.
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| CN201510487841.4A CN106391502A (en) | 2015-08-11 | 2015-08-11 | Online coiled material appearance inspection machine |
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| CN201510487841.4A CN106391502A (en) | 2015-08-11 | 2015-08-11 | Online coiled material appearance inspection machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107362980A (en) * | 2017-08-02 | 2017-11-21 | 苏州市朗电机器人有限公司 | Optical film Visual intelligent detects and defective products removal equipment |
| CN107413673A (en) * | 2017-05-11 | 2017-12-01 | 青岛政睿达智能设备科技股份有限公司 | A kind of diffusion barrier automatic detection collecting machine |
| CN108709886A (en) * | 2018-05-17 | 2018-10-26 | 中源智人科技（深圳）股份有限公司 | A kind of precision intelligence cross cutting coiled material detection machine |
| CN109387519A (en) * | 2017-08-04 | 2019-02-26 | 深圳市圆融精密电子有限公司 | A kind of die cutting product visual inspection machine |
| CN114472221A (en) * | 2022-01-06 | 2022-05-13 | 江苏才道精密仪器有限公司 | Precision die-cutting tape ink-jet AOI optical inspection machine |
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| CN109387519A (en) * | 2017-08-04 | 2019-02-26 | 深圳市圆融精密电子有限公司 | A kind of die cutting product visual inspection machine |
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Application publication date: 20170215 |