CN204866581U - Online outward appearance of coiled material detects machine - Google Patents
Online outward appearance of coiled material detects machine Download PDFInfo
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- CN204866581U CN204866581U CN201520598599.3U CN201520598599U CN204866581U CN 204866581 U CN204866581 U CN 204866581U CN 201520598599 U CN201520598599 U CN 201520598599U CN 204866581 U CN204866581 U CN 204866581U
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Abstract
The utility model discloses an online outward appearance of coiled material detects machine, by last frame, the lower bearing bracket, drop feed mechanism, the encoder, the light source, testing platform, operation platform, power unit, detecting system, the defective products processing platform, film agency, receiving agencies, display system and guiding mechanism constitute, drop feed mechanism and receiving agencies set up the both ends in last frame respectively, testing platform passes through the support setting on the lower bearing bracket, operation platform sets up the top at the lower bearing bracket, power unit and guiding mechanism symmetry set up the support both sides on the lower bearing bracket top, detecting system sets up on the support top, the defective products processing platform sets up the lower bearing bracket top between support and receiving agencies, film agency lies in the last frame top between detecting system and the receiving agencies. The utility model discloses detection efficiency is high, and on -line measuring's detection efficiency is more than 5 times of artifical visual inspection, and false positive rate is low, and the detectable project is many, and it is swift to switch over the template, can adjust the degree of strictness that the product detected the condition according to the demand of reality.
Description
Technical field
The present invention relates to checkout equipment technical field, specifically the online visual inspection machine of a kind of coiled material.
Background technology
The work pattern of current coiled material Product checking be personnel under comparatively high light line irradiates, the size of visual inspection coiled material product, many glue, few glue, glue bending, few glue, an impurity etc.The product that in visual inspection process, personnel can not judge at once, operator needs coiled material product to tear it down from coiled material film, then coiled material product is placed on Quadratic Finite Element detector makes Static Detection.This work pattern Problems existing is that test item is single, detection time long, sampling observation operation is loaded down with trivial details, and the long-time visual inspection of personnel easily causes visual fatigue, thus occurs quality problem such as judging by accident, product is undetected; And the efficiency to be detected by personnel is low, an operator detects a material volume product needed about 20 minutes, visual inspection can only testing product front bad, can not the testing product back side bad, Manual Visual Inspection coiled material product size not only needs to judge by rule of thumb, but also needs to confirm that size is bad by comparison chi or Quadratic Finite Element.
Summary of the invention
The object of the present invention is to provide the online visual inspection machine of a kind of coiled material, to solve the problem proposed in above-mentioned background technology.
For achieving the above object, the invention provides following technical scheme:
The online visual inspection machine of a kind of coiled material, is made up of upper spider, lower bearing bracket, discharge mechanism, encoder, light source, detection platform, operating platform, actuating unit, detection system, defective products processing platform, film-covering mechanism, receiving mechanism, display system and guiding mechanism;
Described upper spider is fixedly mounted on lower bearing bracket top, and the width of upper spider is less than the width of lower bearing bracket;
Described discharge mechanism and receiving mechanism are arranged on the two ends of upper spider respectively by fixed mount, and discharge mechanism and the receiving mechanism height on upper spider is identical; Described discharge mechanism and receiving mechanism are by tension motor, reductor, gas expansion shaft and rolling wheel composition, and gas expansion shaft connects tension motor by reductor, and rolling wheel is arranged on the outside of gas expansion shaft, and gas expansion shaft is arranged on upper spider by axle bed;
Described detection platform is fixedly mounted on lower bearing bracket by support;
Described operating platform is fixedly mounted on the top of lower bearing bracket, and operating platform is arranged on the edge of lower bearing bracket, and operating platform is made up of man-machine interface and button, and man-machine interface connects machine control system PLC by data connecting line;
Described actuating unit symmetry is arranged on the support two ends on lower bearing bracket top, and actuating unit is by servo motor, reductor, front wheel and rear roller, and servomotor drives front wheel and rear roller respectively by reductor;
Described detection system is arranged on cantilever tip and is positioned at above detection platform, and detection system is made up of high accuracy camera system, camera connecting line, image pick-up card and high configuration PC; Detection system is provided with encoder, and encoder is arranged on above detection platform; Detection system is also provided with light source, and light source lays respectively at above and below detection platform;
Described defective products processing platform is arranged on the lower bearing bracket top between support and receiving mechanism;
Described film-covering mechanism is arranged on upper spider top, and film-covering mechanism is between detection system and receiving mechanism, film-covering mechanism is made up of torque-motor, reductor and spool, and spool is arranged on upper spider by fixed head, and one end of spool is by reductor coupling torque motor;
Described display system is fixedly mounted on upper spider by fixed head, and display system is positioned at below film-covering mechanism, and display system is made up of PC and display, and display system is connected with the PLC control system arranged in operating platform;
Described guiding mechanism is rack-mount near actuating unit, and guiding mechanism is symmetricly set on support both sides.
As the further scheme of the present invention: described camera system comprises front high precision test module, front defects inspecting camera module, front Crease detection camera module, reverse side defects inspecting camera module, upper highlighted sidelight module, highlighting backlight module and lower highlighted sidelight film group, described front high precision test module, front defects inspecting camera module and front Crease detection camera module are all arranged on above support, and front defects inspecting camera module is arranged between front high precision test module and front Crease detection camera module, reverse side defects inspecting camera module is arranged on below detection platform, described highlighted sidelight film group is arranged on above detection platform, and highlighting backlight module and lower highlighted sidelight film group are all arranged on below detection platform.
As the present invention's further scheme: described front high precision test module, front defects inspecting camera module, front Crease detection camera module and reverse side defects inspecting camera module, by adjusting part and camera composition, regulate the position of the horizontal direction of camera by adjusting part.
Compared with prior art, the invention has the beneficial effects as follows: the present invention is the mode adopting online automatic detection, coiled material product to be checked is placed on feeding module and raises whole product to state to be checked by operator, start the machine and detection system, after inspection software detects the coiled material product that there is bad problem, kinetic control system transmits bad product to bad detection platform and treats operator process; Operator only needs the coiled material product of tearing bad in bad product treatment region, restarts machine and can continue to detect, so greatly not only alleviate the workload of operator, and also have following advantage:
(1) detection efficiency is high, and the detection efficiency of on-line checkingi is more than 5 times of Manual Visual Inspection, and coiled material online visual inspection machine detection efficiency can reach more than 20 meters per minute, about 4 meters per minute of personnel;
(2) compare with Manual Visual Inspection and there is not visual fatigue, can control very well to cause the problems such as undetected, erroneous judgement due to visual fatigue, machine detects does not exist visual fatigue problem, and False Rate is low;
(3) can test item many, test item has dimensional measurement, many glue, few glue, glue bending, few glue, impurity, a fold etc.;
(4) switch template quick, the switching of template in skilled situation, in 10min, can be completed;
(5) can regulate according to the stringency of the Requirements on Product testing conditions of reality.
(6) template built up of the online visual inspection machine of coiled material can persistence, and next time uses and directly calls, and does not need to carry out loaded down with trivial details to arrange work.
Accompanying drawing explanation
Fig. 1 is the structural representation of the online visual inspection machine of coiled material.
Fig. 2 is the structural representation of camera system in the online visual inspection machine of coiled material.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Refer to Fig. 1 ~ 2, in the embodiment of the present invention, the online visual inspection machine of a kind of coiled material, is made up of upper spider 21, lower bearing bracket 22, discharge mechanism 1, encoder 2, light source 3, detection platform 4, operating platform 5, actuating unit 6, detection system 7, defective products processing platform 8, film-covering mechanism 9, receiving mechanism 10, display system 25 and guiding mechanism 24.
Upper spider 21 is fixedly mounted on lower bearing bracket 22 top, and the width of upper spider 21 is less than the width of lower bearing bracket 22.
Discharge mechanism 1 and receiving mechanism 10 are arranged on the two ends of upper spider 21 respectively by fixed mount, and discharge mechanism 1 is identical with the height of receiving mechanism 10 on upper spider 21; Discharge mechanism 1 is for fixing material volume product to be detected, and receiving mechanism 10 detects the complete product of complete overlay film for reclaiming.
Discharge mechanism 1 and receiving mechanism 10 form by tension motor 11, reductor 12, gas expansion shaft 13, rolling wheel 14 and matable assembly, gas expansion shaft 13 connects tension motor 11 by reductor 12, rolling wheel 14 is arranged on the outside of gas expansion shaft 13, and gas expansion shaft 13 is arranged on upper spider 21 by axle bed.
Detection platform 4 is fixedly mounted on lower bearing bracket 22 by support 23, detection platform 4 provides a smooth stable hardware detection environment for product, reduce in product motion process and fluctuate up and down, thus the erroneous judgement reduced Product checking result, product drives encoder 2 to rotate through detection platform 4, and encoder 2 sends pulse signal and triggers collected by camera image.
Operating platform 5 is fixedly mounted on the top of lower bearing bracket 22, and operating platform 5 is arranged on the edge of lower bearing bracket 22, operating platform 5 is made up of man-machine interface and button, man-machine interface connects machine control system PLC by data connecting line, for arranging controling parameters and preserving the data messages such as machine parameter.
Engine 6 structure symmetry is arranged on support 23 two ends on lower bearing bracket 22 top, actuating unit is made up of servo motor, reductor, front wheel, rear roller and other assemblies, servomotor drives front wheel and rear roller respectively by reductor, for product motion provides power.
Detection system 7 is arranged on support 23 top and is positioned at above detection platform 4, detection system 7 is made up of high accuracy camera system 7, camera connecting line, image pick-up card and high configuration PC, in PC, inspection software is installed, and testing result is sent to external control system; Detection system 7 is provided with encoder 2, encoder 2 is arranged on above detection platform 4, takes pictures for triggering camera and feeds back bad product space information; Detection system 7 is also provided with light source 3, and light source lays respectively at above and below detection platform 4, for testing product provides reliable and stable photoenvironment.
Defective products processing platform 8 is arranged on lower bearing bracket 22 top between support 23 and receiving mechanism 10, when control system receives the bad signal that detection system 7 sends, actuating unit 6 by bad Transmission to defective products processing platform 8, the defective region of the product that operator shows in conjunction with display, confirms and processes bad product.
Film-covering mechanism 9 is arranged on upper spider 21 top, and film-covering mechanism 9 is between detection system 7 and receiving mechanism 10, film-covering mechanism 9 is made up of torque-motor, reductor and spool, spool is arranged on upper spider 21 by fixed head, reductor coupling torque motor is passed through in one end of spool, for detecting complete product overlay film.
Display system 25 is fixedly mounted on upper spider 21 by fixed head, and display system 25 is positioned at below film-covering mechanism 9, display system 25 is made up of PC and display, display system 25 is connected with the PLC control system arranged in operating platform 5, shows the information such as bad product bad position and bad size;
Guiding mechanism 24 is arranged on support 23 near actuating unit 6, for the coiled material product that leads, ensures can not produce excessive deviation in product motion process.
Camera system comprises front high precision test module 71, front defects inspecting camera module 72, front Crease detection camera module 73, reverse side defects inspecting camera module 74, also comprise highlighted sidelight module 75, highlighting backlight module 76 and lower highlighted sidelight film group 77, front high precision test module 71, front defects inspecting camera module 72 and front Crease detection camera module 73 are all arranged on above support 23, and front defects inspecting camera module 72 is arranged between front high precision test module 71 and front Crease detection camera module 73, reverse side defects inspecting camera module 74 is arranged on below detection platform 4, upper highlighted sidelight film group 75 is arranged on above detection platform 4, and highlighting backlight module 76 and lower highlighted sidelight film group 77 are all arranged on below detection platform 4.
Front high precision test module 71, mainly contain adjusting part and camera composition, wherein adjusting part to finely tune XY direction camera position, for detecting coiled material product size, many glue, few glue, glue bending, few glue, impurity, a dirty information;
Front defects inspecting camera module 72, mainly contain adjusting part and camera composition, wherein adjusting part to finely tune XY direction camera position, for detecting the flames such as the impurity in coiled material product glue front;
Front Crease detection camera module 73, mainly contain adjusting part and camera composition, wherein adjusting part to finely tune XY direction camera position, produces skin front fold flame for detecting coiled material;
Reverse side defects inspecting camera module 74, mainly contain adjusting part and camera composition, wherein adjusting part to finely tune XY direction camera position, for detecting coiled material product glue reverse side impurity flame.
The action step of reloading of the online visual inspection machine of coiled material:
(1) open machine power, open camera preview software;
(2) placing coiled material product material to be checked rolls up on discharge mechanism, and to gas expansion shaft inflation, gas expansion shaft expands and supports fixing by coiled material product material volume;
(3) coiled material product is through front wheel and guiding mechanism;
(4) lift encoder, coiled material product, through detection platform, puts down encoder and is pressed on coiled material product by this mechanism;
(5) coiled material product is through the rear roller of actuating unit and guiding mechanism;
(6) coiled material product is through defective products processing platform;
(7) film-covering mechanism diaphragm covers the product through defective products processing platform, enter receiving mechanism, coiled material product and diaphragm product end adhesive tape are bonded on the sky material volume of receiving mechanism, inflate to the gas expansion shaft of receiving mechanism, and gas expansion shaft expands and supports fixing by material volume;
(8) man-machine interface is entered, open the torque-motor controller of discharge mechanism, receiving mechanism, film-covering mechanism, product is made to be in tension, open image preview software, check and regulate product to be checked, guarantee that product is at camera fields of view center and product is smooth when not offseting, put down front wheel and rear roller compresses coiled material product.
Use the model establishment step before the online visual inspection machine of coiled material:
(1) open capture card and carry image software, preview product to be checked, fine setting product front and back position, makes coiled material product be positioned at central region region;
(2) open coiled material Product Measurement Software, working machines, gather non-defective unit picture and preserve;
(3) import a non-defective unit picture as template, enter coiled material Product Measurement Software and set detected parameters;
(4) template and relevant parameter is preserved.
The machine operation step of the online visual inspection machine of coiled material:
(1) coiled material Product Measurement Software is opened;
(2) be loaded into existing template, open detection pattern also starts the machine;
(3) coiled material product is through detection platform, drives encoder to move together in product motion process, and encoder produces signal and triggers collected by camera product picture, preserves picture;
(4) analysis of coiled material Product Measurement Software judges the difference of picture and the template picture of preserving, and shows testing result by display;
(5) when detection system detects bad product, the image pick-up card of detection system can send PLC control system to consequential signal, and PLC control system controls, and defective products is sent to defective products processing platform by motion;
(6) operator checks the display result of display and defective products of tearing;
(7) be disposed after defective products, press reset and start button, detection system continues to detect;
(8) circulate from step 3.
To those skilled in the art, obviously the invention is not restricted to the details of above-mentioned one exemplary embodiment, and when not deviating from spirit of the present invention or essential characteristic, the present invention can be realized in other specific forms.Therefore, no matter from which point, all should embodiment be regarded as exemplary, and be nonrestrictive, scope of the present invention is limited by claims instead of above-mentioned explanation, and all changes be therefore intended in the implication of the equivalency by dropping on claim and scope are included in the present invention.Any Reference numeral in claim should be considered as the claim involved by limiting.
Claims (3)
1. the online visual inspection machine of coiled material, it is characterized in that, be made up of upper spider, lower bearing bracket, discharge mechanism, encoder, light source, detection platform, operating platform, actuating unit, detection system, defective products processing platform, film-covering mechanism, receiving mechanism, display system and guiding mechanism;
Described upper spider is fixedly mounted on lower bearing bracket top, and the width of upper spider is less than the width of lower bearing bracket;
Described discharge mechanism and receiving mechanism are arranged on the two ends of upper spider respectively by fixed mount, and discharge mechanism and the receiving mechanism height on upper spider is identical; Described discharge mechanism and receiving mechanism are by tension motor, reductor, gas expansion shaft and rolling wheel composition, and gas expansion shaft connects tension motor by reductor, and rolling wheel is arranged on the outside of gas expansion shaft, and gas expansion shaft is arranged on upper spider by axle bed;
Described detection platform is fixedly mounted on lower bearing bracket by support;
Described operating platform is fixedly mounted on the top of lower bearing bracket, and operating platform is arranged on the edge of lower bearing bracket, and operating platform is made up of man-machine interface and button, and man-machine interface connects machine control system PLC by data connecting line;
Described actuating unit symmetry is arranged on the support two ends on lower bearing bracket top, and actuating unit is by servo motor, reductor, front wheel and rear roller, and servomotor drives front wheel and rear roller respectively by reductor;
Described detection system is arranged on cantilever tip and is positioned at above detection platform, and detection system is made up of high accuracy camera system, camera connecting line, image pick-up card and high configuration PC; Detection system is provided with encoder, and encoder is arranged on above detection platform; Detection system is also provided with light source, and light source lays respectively at above and below detection platform;
Described defective products processing platform is arranged on the lower bearing bracket top between support and receiving mechanism;
Described film-covering mechanism is arranged on upper spider top, and film-covering mechanism is between detection system and receiving mechanism, film-covering mechanism is made up of torque-motor, reductor and spool, and spool is arranged on upper spider by fixed head, and one end of spool is by reductor coupling torque motor;
Described display system is fixedly mounted on upper spider by fixed head, and display system is positioned at below film-covering mechanism, and display system is made up of PC and display, and display system is connected with the PLC control system arranged in operating platform;
Described guiding mechanism is rack-mount near actuating unit, and guiding mechanism is symmetricly set on support both sides.
2. the online visual inspection machine of coiled material according to claim 1, it is characterized in that, described camera system comprises front high precision test module, front defects inspecting camera module, front Crease detection camera module, reverse side defects inspecting camera module, upper highlighted sidelight module, highlighting backlight module and lower highlighted sidelight film group, described front high precision test module, front defects inspecting camera module and front Crease detection camera module are all arranged on above support, and front defects inspecting camera module is arranged between front high precision test module and front Crease detection camera module, reverse side defects inspecting camera module is arranged on below detection platform, described highlighted sidelight film group is arranged on above detection platform, and highlighting backlight module and lower highlighted sidelight film group are all arranged on below detection platform.
3. the online visual inspection machine of coiled material according to claim 2, it is characterized in that, described front high precision test module, front defects inspecting camera module, front Crease detection camera module and reverse side defects inspecting camera module, by adjusting part and camera composition, regulate the position of the horizontal direction of camera by adjusting part.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106269546A (en) * | 2016-08-29 | 2017-01-04 | 陈泳东 | A kind of construction material classification transmitting device |
| CN106391502A (en) * | 2015-08-11 | 2017-02-15 | 深圳市圆融精密电子有限公司 | Online coiled material appearance inspection machine |
| CN107144575A (en) * | 2017-04-28 | 2017-09-08 | 宁波韵升智能技术有限公司 | A kind of banding coiled strip defect automatic checkout equipment |
| CN108015013A (en) * | 2016-10-28 | 2018-05-11 | 荣旗工业科技（苏州）有限公司 | A kind of mobile phone conducting resinl detection device and its application |
| CN108237595A (en) * | 2016-12-27 | 2018-07-03 | 张家港康得新光电材料有限公司 | Automatic die cutting detection device |
| CN108414518A (en) * | 2018-01-30 | 2018-08-17 | 珠海格力智能装备有限公司 | Film-covering mechanism and industrial vision detection device |
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2015
- 2015-08-11 CN CN201520598599.3U patent/CN204866581U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106391502A (en) * | 2015-08-11 | 2017-02-15 | 深圳市圆融精密电子有限公司 | Online coiled material appearance inspection machine |
| CN106269546A (en) * | 2016-08-29 | 2017-01-04 | 陈泳东 | A kind of construction material classification transmitting device |
| CN108015013A (en) * | 2016-10-28 | 2018-05-11 | 荣旗工业科技（苏州）有限公司 | A kind of mobile phone conducting resinl detection device and its application |
| CN108237595A (en) * | 2016-12-27 | 2018-07-03 | 张家港康得新光电材料有限公司 | Automatic die cutting detection device |
| CN107144575A (en) * | 2017-04-28 | 2017-09-08 | 宁波韵升智能技术有限公司 | A kind of banding coiled strip defect automatic checkout equipment |
| CN108414518A (en) * | 2018-01-30 | 2018-08-17 | 珠海格力智能装备有限公司 | Film-covering mechanism and industrial vision detection device |
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