CN204912342U - Intelligence stamping workpiece detector - Google Patents
Intelligence stamping workpiece detector Download PDFInfo
- Publication number
- CN204912342U CN204912342U CN201520641526.8U CN201520641526U CN204912342U CN 204912342 U CN204912342 U CN 204912342U CN 201520641526 U CN201520641526 U CN 201520641526U CN 204912342 U CN204912342 U CN 204912342U
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- China
- Prior art keywords
- casting die
- detector according
- intelligent flushing
- die detector
- transmission unit
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- 238000012544 monitoring process Methods 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 238000005266 casting Methods 0.000 claims description 16
- 238000011010 flushing procedure Methods 0.000 claims description 16
- 238000004080 punching Methods 0.000 claims description 10
- 230000006870 function Effects 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 230000001681 protective effect Effects 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 9
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000003745 diagnosis Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Abstract
The utility model provides an intelligence stamping workpiece detector, including the cabinet body (5), the cabinet body (5) left side is equipped with control unit (1), the middle part be equipped with with transmission unit (2) that control unit (1) links to each other, upper portion is equipped with image acquisition unit (4) that are used for acquireing the stamping workpiece image, transmission unit (2) top be equipped with be connected with controller (3), to operating panel (6) that the detector goes on operating, be provided with a plurality of function button (61) on this operating panel (6). Adopt vision real time monitoring, fundamentally has solved the common quality problems of stamping workpiece, when having reduced the energy consumption, protective film possesses the performance effectively, promoted production efficiency and reduced economic cost.
Description
Technical field
The utility model relates to a kind of detector, is specifically related to a kind of intelligent flushing casting die detector.
Background technology
Punching press is that a kind of depended on pressure machine and mould apply external force to sheet material, band, tubing and section bar etc., makes it to produce plastic deformation or separation, thus obtains the forming and machining method of the workpiece (stamping parts) of required form and size.Be limited by production technology, or due to the damage of mould, punching press product size out with require often variant.Common are: burr, stirring, distortion, punch size are bigger than normal or less than normal etc.
Because stamping parts speed is very high, generally being greater than 400/minute, is manually inspect mode by random samples to the detection of stamping parts at present, cannot accomplish full inspection in real time, and the stamping parts of the basic element of character as various electronic devices and components, if the impact of specification meeting not up to standard on the quality of end product is self-evident.As problems such as power supply not conducting, line short, electronic product cannot work.
Utility model content
In order to overcome above-mentioned defect, the utility model proposes a kind of intelligent flushing casting die detector; Under the prerequisite that safeguards system normally works, strictly the quality controlling stamping products, decrease cost of labor.
The purpose of this utility model adopts following technical proposals to realize:
A kind of intelligent flushing casting die detector, comprise cabinet (5), described cabinet (5) left side is provided with monitoring unit (1), middle part is provided with the transmission unit (2) be connected with described monitoring unit (1), and top is provided with the image acquisition units (4) for obtaining stamping parts image; Described transmission unit (2) top is provided with the guidance panel (6) being connected with controller (3), operating detector, this guidance panel (6) is provided with several function buttons (61).
Preferably, described monitoring unit (1) comprises fixed support (11), this fixed support (11) is provided with sensor (12), and described sensor (12) comprises receiver (121) and the digital display (122) of coaxial setting.
Further, the input of described digital display (122) is connected with the signal output part of receiver (121).
Further, described sensor (12) is regulated at the enterprising line height of fixed support (11) by adjusting bolt.
Further, described transmission unit (2) comprises punching belt (21) and inductor unit (22); Wherein,
Whether described inductor unit (22), be in described punching belt (21) regional location for responding to stamping parts.
Preferably, described controller (3) is intercomed with monitoring unit (1), transmission unit (2), image acquisition units (4) and guidance panel (6) respectively mutually by wave point.
Further, described controller (3) comprises the memory module (31) be connected with receiver (121).
Preferably, described image acquisition units (4) comprises the camera (41) carrying out video capture.
Further, described wave point comprises GPRS, 3G, 4G and WIFI.
Further, described memory module (31) be SD card, any one in TF card, mmc card and CF card.
With immediate prior art ratio, the technical scheme that the utility model provides has following beneficial effect:
The technical scheme that the utility model provides have employed PC processor, make system not only can indicate running status, realize man-machine interaction, and automatically can detect the critical size specification of stamping parts product, show simultaneously needs parameter and according to these parameters to fault real-time diagnosis.
The intelligent detecting instrument that the utility model provides changes the method for Traditional Man sampling observation, adopts vision to monitor in real time, fundamentally eliminates product defects, greatly reduce energy consumption, improve mould protective value.
On the other hand, the technical scheme that the utility model provides achieves the on-line monitoring of each operational factor, carries out fault pre-diagnosing and real-time diagnosis, and is convenient to preventative maintenance and safeguards in time, avoiding product rejection, reducing the impact on producing as far as possible.
Moreover, the technical scheme that the utility model provides have integrated level high, easy and simple to handle, the features such as flexible, reliable and stable are set.Help user to solve stamping parts common quality problem, decrease substandard products, improve production efficiency, reduce cost.
Accompanying drawing explanation
Fig. 1 is the utility model intelligent flushing casting die detector structural representation;
Fig. 2 is the utility model monitoring unit structural representation;
Fig. 3 is the utility model transmission unit structural representation;
Fig. 4 is the utility model image acquisition units structural representation;
Fig. 5 is the utility model operating board structure schematic diagram.
Wherein: 1, monitoring unit, 2, transmission unit, 3, controller, 4, image acquisition units, 5, cabinet, 6, guidance panel, 11, fixed support, 12 sensors, 121 receivers, 122 digital displays, 21, punching belt, 22, inductor unit, 41 is camera, and 61 is function button.
Detailed description of the invention
Below in conjunction with accompanying drawing, operation principle of the present utility model is further described.
As shown in Figure 1, a kind of intelligent flushing casting die detector, comprise cabinet (5), described cabinet (5) left side is provided with monitoring unit (1), middle part is provided with the transmission unit (2) be connected with described monitoring unit (1), and top is provided with the image acquisition units (4) for obtaining stamping parts image; Described transmission unit (2) top is provided with the guidance panel (6) being connected with controller (3), operating detector, as shown in Figure 5, this guidance panel (6) is provided with several function buttons (61).
As shown in Figure 2, whether monitoring unit is used for monitoring has material strip to enter, if there is material strip to enter, starts transmission unit; Comprise fixed support (11), this fixed support (11) is provided with sensor (12), and described sensor comprises receiver (121) and the digital display (122) of coaxial setting.
The input of described digital display is connected with the signal output part of receiver.
Described sensor is regulated at the enterprising line height of fixed support by adjusting bolt.
As shown in Figure 2, described transmission unit comprises punching belt (21) and inductor unit (22); After monitoring unit starts transmission unit, drive punching belt, if enter without material strip, transmission unit is in wait state.Wherein,
Whether described inductor unit, be in described punching belt (21) regional location for responding to stamping parts.
As shown in Figure 3, described controller is equivalent to PC and holds CPU processor intercomed mutually and control it with monitoring unit (1), transmission unit (2), image acquisition units (4) and guidance panel (6) by wave point respectively, carry out information interaction with image acquisition units, real-time results are fed back to controller by image acquisition units.
Described wave point comprises GPRS, 3G, 4G and WIFI.
Described controller comprises the memory module (31) be connected with receiver.Described memory module (31) is SD card, any one in TF card, mmc card and CF card.
As shown in Figure 4, described image acquisition units (4) comprises the camera (41) carrying out video capture.
In transmitting procedure, monitoring unit is according to the difference of material, real time detection signal is sent to sighting device, image acquisition units passes through real-time image acquisition, the dimensions of product in analysis chart picture, Real-Time Monitoring product quality, and real-time results are fed back to controller, by memory module, data are preserved.The image result that controller feeds back according to image acquisition units carries out corresponding action.
Finally should be noted that: above embodiment is only in order to illustrate the technical scheme of the application but not the restriction to its protection domain; although with reference to above-described embodiment to present application has been detailed description; those of ordinary skill in the field are to be understood that: those skilled in the art still can carry out all changes, amendment or equivalent replacement to the detailed description of the invention of application after reading the application; these change, amendment or equivalent to replace, and it is all within it applies for the right that awaits the reply.
Claims (10)
1. an intelligent flushing casting die detector, comprise cabinet (5), it is characterized in that, described cabinet (5) left side is provided with monitoring unit (1), middle part is provided with the transmission unit (2) be connected with described monitoring unit (1), and top is provided with the image acquisition units (4) for obtaining stamping parts image; Described transmission unit (2) top is provided with the guidance panel (6) being connected with controller (3), operating detector, this guidance panel (6) is provided with several function buttons (61).
2. intelligent flushing casting die detector according to claim 1, it is characterized in that, described monitoring unit (1) comprises fixed support (11), this fixed support (11) is provided with sensor (12), and described sensor (12) comprises receiver (121) and the digital display (122) of coaxial setting.
3. intelligent flushing casting die detector according to claim 2, is characterized in that, the input of described digital display (122) is connected with the signal output part of receiver (121).
4. intelligent flushing casting die detector according to claim 2, is characterized in that, described sensor (12) is regulated at the enterprising line height of fixed support (11) by adjusting bolt.
5. intelligent flushing casting die detector according to claim 2, is characterized in that, described transmission unit (2) comprises punching belt (21) and inductor unit (22); Wherein,
Whether described inductor unit (22), be in described punching belt (21) regional location for responding to stamping parts.
6. intelligent flushing casting die detector according to claim 1, it is characterized in that, described controller (3) is intercomed with monitoring unit (1), transmission unit (2), image acquisition units (4) and guidance panel (6) respectively mutually by wave point.
7. intelligent flushing casting die detector according to claim 6, is characterized in that, described controller (3) comprises the memory module (31) be connected with receiver (121).
8. intelligent flushing casting die detector according to claim 1, is characterized in that, described image acquisition units (4) comprises the camera (41) carrying out video capture.
9. intelligent flushing casting die detector according to claim 6, it is characterized in that, described wave point comprises GPRS, 3G, 4G and WIFI.
10. intelligent flushing casting die detector according to claim 7, is characterized in that, described memory module (31) is SD card, any one in TF card, mmc card and CF card.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520641526.8U CN204912342U (en) | 2015-08-24 | 2015-08-24 | Intelligence stamping workpiece detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520641526.8U CN204912342U (en) | 2015-08-24 | 2015-08-24 | Intelligence stamping workpiece detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204912342U true CN204912342U (en) | 2015-12-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520641526.8U Expired - Fee Related CN204912342U (en) | 2015-08-24 | 2015-08-24 | Intelligence stamping workpiece detector |
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| Country | Link |
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| CN (1) | CN204912342U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106269950A (en) * | 2016-08-26 | 2017-01-04 | 无锡市源昌机械制造有限公司 | The extruder of minute surface shutter inside installation |
| CN106767711A (en) * | 2016-12-24 | 2017-05-31 | 大连日佳电子有限公司 | The human-like visible detection method of class |
-
2015
- 2015-08-24 CN CN201520641526.8U patent/CN204912342U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106269950A (en) * | 2016-08-26 | 2017-01-04 | 无锡市源昌机械制造有限公司 | The extruder of minute surface shutter inside installation |
| CN106767711A (en) * | 2016-12-24 | 2017-05-31 | 大连日佳电子有限公司 | The human-like visible detection method of class |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151230 |