CN204639543U - By-passing valve assembling parts operation anti-error system - Google Patents
By-passing valve assembling parts operation anti-error system Download PDFInfo
- Publication number
- CN204639543U CN204639543U CN201520235608.2U CN201520235608U CN204639543U CN 204639543 U CN204639543 U CN 204639543U CN 201520235608 U CN201520235608 U CN 201520235608U CN 204639543 U CN204639543 U CN 204639543U
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- China
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- indicator lamp
- diffuse reflection
- workpiece
- reflection sensor
- passing valve
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Abstract
The utility model discloses a kind of by-passing valve assembling parts operation anti-error system, comprise diffuse reflection sensor, get workpiece indicator lamp, PLC, relay, sound and light alarm indicator lamp, 24V Switching Power Supply and multiple station; Each station is all provided with a diffuse reflection sensor and one get workpiece indicator lamp, each diffuse reflection sensor with get workpiece indicator lamp and be connected PLC respectively; PLC connects sound and light alarm indicator lamp by relay; 24V Switching Power Supply connects diffuse reflection sensor, get workpiece indicator lamp and relay is powered for it.The utility model is the specification assembling procedure of by-passing valve not only, is conducive to the standardization of producing, and improves the production qualification rate of by-passing valve.
Description
Technical field
The utility model relates to a kind of by-passing valve assembling parts operation anti-error system, belongs to technical field of automation in industry.
Background technology
By-passing valve is as the vitals of Diesel engine turbocharger, and the requirement of its technical indicator is comparatively harsh, especially quite strict to the requirement of its production process.On a production line, operating personnel often also exist random very large situation to the assembling procedure of by-passing valve, and existing production line does not also do the precautionary measures to this kind of situation, there is hidden danger, and be difficult to review source to final product qualification.
Utility model content
The situation that the utility model is arbitrarily assembled for different operating employee in by-passing valve production process, a kind of by-passing valve assembling parts operation anti-error system is provided, can not only at violation operation alarm, but also can automatically reset when correcting a mistake operation, effectively solve the operational issue lack of standardization of operating personnel.
The technical solution of the utility model is as follows:
A kind of by-passing valve assembling parts operation anti-error system, comprises diffuse reflection sensor, gets workpiece indicator lamp, PLC, relay, sound and light alarm indicator lamp, 24V Switching Power Supply and multiple station; Described each station is all provided with a diffuse reflection sensor and one get workpiece indicator lamp, each diffuse reflection sensor with get workpiece indicator lamp and be connected described PLC respectively; Described PLC connects sound and light alarm indicator lamp by relay; Described 24V Switching Power Supply connects described diffuse reflection sensor, gets workpiece indicator lamp and relay, is its power supply.
Advantageous Effects of the present utility model is:
The utility model revolutionizes the pattern of original random order mounting parts, adopts diffuse electric switch and PLC to monitor operating personnel's operational sequence, strictly controls the assembling procedure of by-passing valve, be conducive to the standardization of producing.
Adopt the utility model not only can the operational sequence of standard operation personnel, but also improve the production qualification rate of by-passing valve.
Advantage of the present utility model provides in the description of detailed description of the invention part below, and part will become obvious from the following description, or be recognized by practice of the present utility model.
Accompanying drawing explanation
Fig. 1 is by-passing valve assembling parts operation anti-error system structure chart.
Fig. 2 is by-passing valve assembling parts operation anti-error system circuit module figure.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described further.
As depicted in figs. 1 and 2, the utility model comprise diffuse reflection sensor 1, get workpiece indicator lamp 2, PLC 3, relay 4, sound and light alarm indicator lamp 5,24V Switching Power Supply 6 and six stations.Each station is all provided with a diffuse reflection sensor 1 and one to get workpiece indicator lamp 2, six groups of diffuse reflection sensors 1 and get workpiece indicator lamp 2 and be connected PLC3 respectively.PLC 3 connects sound and light alarm indicator lamp 5 by relay 4.24V Switching Power Supply 6 connects each diffuse reflection sensor 1, respectively gets workpiece indicator lamp 2 and relay 4, is its power supply.
By-passing valve is made up of six parts, and before installing, these six different parts must put into the station of regulation by the order of regulation, each station is all installed a diffuse reflection sensor 1 and one get workpiece indicator lamp 2.When operating personnel take out certain part, diffuse reflection sensor 1 on this part place station sends an on-off model and is sent to PLC 3, PLC 3 sends instruction according to the comparison result of the signal received and default operation to getting workpiece indicator lamp 2, and the workpiece indicator lamp 2 of getting taken out by regulation operation on the station of part can be bright; And during violation operation, the LED light 2 on corresponding station does not work, simultaneously sound and light alarm indicator lamp 5 sends sound and light alarm prompting, and now operating personnel again must get part by operation and can to reset warning.When taking six parts by operation, time delay after 3 seconds all workpiece indicator lamps 2 of getting knock out, the part assembled is delivered to next link, next round assembling start.
Utilize diffuse reflection sensor 1 and PLC 3 to realize fool proof key and be that diffuse reflection sensor 1 is installed and the process of signals collecting and PLC 3, only just can enter next pickup link according to the process operations of regulation, otherwise can alarm.When operating personnel do not get workpiece by regulation operation, sound and light alarm indicator lamp 5 is pointed out, if when operating by normal procedure, automatically reset again, reports to the police and eliminates; If when pressing normal procedure operation, got workpiece to get workpiece indicator lamp 2 bright, take rear all station indicator lamps by operation all bright, wait for that some seconds go out afterwards entirely, enter next round operation.
Operation principle of the present utility model is as follows:
Six stations all installed diffuse reflection sensor 1 and get workpiece indicator lamp 2.When operating personnel get workpiece by operation, the PLC 3, PLC 3 that the signal of pickup is sent to electrical control cabinet by diffuse reflection sensor 1 control corresponding station to get workpiece indicator lamp 2 bright; If get wrong order, the signal of pickup is equally also sent to the PLC 3 of electrical control cabinet by diffuse reflection sensor 1, then the workpiece indicator lamp 2 of getting of corresponding station does not work, PLC 3 controls sound and light alarm indicator lamp 5 alarm by relay 4, when now pressing normal procedure pickup again, warning automatically resets, simultaneously corresponding station to get workpiece indicator lamp 2 bright.When taking a complete set of workpiece by operation, on all stations to get workpiece indicator lamp 2 all bright, all knock out after 3S and enter next round operation.
In sum, the utility model can realize automatically correcting assembly process, utilizes diffuse reflection sensor, indicator lamp, programmable logic controller (PLC) PLC, achieves the automation of by-passing valve assembling parts, effectively can improve the qualification rate that by-passing valve is produced.
Above-described is only preferred embodiment of the present utility model, and the utility model is not limited to above embodiment.Be appreciated that the oher improvements and changes that those skilled in the art directly derive or associate under the prerequisite not departing from basic conception of the present utility model, all should think and be included within protection domain of the present utility model.
Claims (1)
1. a by-passing valve assembling parts operation anti-error system, it is characterized in that, comprise diffuse reflection sensor (1), get workpiece indicator lamp (2), PLC (3), relay (4), sound and light alarm indicator lamp (5), 24V Switching Power Supply (6) and multiple station; Described each station is all provided with a diffuse reflection sensor (1) and one get workpiece indicator lamp (2), each diffuse reflection sensor (1) with get workpiece indicator lamp (2) and be connected described PLC (3) respectively; Described PLC (3) connects sound and light alarm indicator lamp (5) by relay (4); Described 24V Switching Power Supply (6) connects described diffuse reflection sensor (1), gets workpiece indicator lamp (2) and relay (4), is its power supply.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520235608.2U CN204639543U (en) | 2015-04-17 | 2015-04-17 | By-passing valve assembling parts operation anti-error system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520235608.2U CN204639543U (en) | 2015-04-17 | 2015-04-17 | By-passing valve assembling parts operation anti-error system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204639543U true CN204639543U (en) | 2015-09-16 |
Family
ID=54092327
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520235608.2U Expired - Fee Related CN204639543U (en) | 2015-04-17 | 2015-04-17 | By-passing valve assembling parts operation anti-error system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204639543U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110097168A (en) * | 2019-06-05 | 2019-08-06 | 川开电气有限公司 | Instrument box assembles instruction system |
-
2015
- 2015-04-17 CN CN201520235608.2U patent/CN204639543U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110097168A (en) * | 2019-06-05 | 2019-08-06 | 川开电气有限公司 | Instrument box assembles instruction system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160823 Address after: 214000, No. 1, No. 2, Huishan Yangshan Economic Development Zone, Jiangsu, Wuxi Patentee after: Jiangsu New Machinery Co., Ltd. Address before: 214121 Wuxi province Binhu District University City high wave West Road, No. 1600, No. Patentee before: Wuxi Institute of Technology |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150916 Termination date: 20200417 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |