CN110097168A - Instrument box assembles instruction system - Google Patents
Instrument box assembles instruction system Download PDFInfo
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- CN110097168A CN110097168A CN201910486562.4A CN201910486562A CN110097168A CN 110097168 A CN110097168 A CN 110097168A CN 201910486562 A CN201910486562 A CN 201910486562A CN 110097168 A CN110097168 A CN 110097168A
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- sensor
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- material frame
- instrument box
- signal lamp
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- 239000000463 material Substances 0.000 claims abstract description 73
- 238000004891 communication Methods 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 26
- 230000008569 process Effects 0.000 claims abstract description 21
- 239000002184 metal Substances 0.000 claims abstract description 19
- 238000013459 approach Methods 0.000 claims abstract description 17
- 238000001514 detection method Methods 0.000 claims description 6
- 238000012549 training Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 241001269238 Data Species 0.000 description 2
- 241000593989 Scardinius erythrophthalmus Species 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000004397 blinking Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000026676 system process Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000002618 waking effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V8/00—Prospecting or detecting by optical means
- G01V8/10—Detecting, e.g. by using light barriers
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V8/00—Prospecting or detecting by optical means
- G01V8/10—Detecting, e.g. by using light barriers
- G01V8/20—Detecting, e.g. by using light barriers using multiple transmitters or receivers
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06M—COUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
- G06M1/00—Design features of general application
- G06M1/27—Design features of general application for representing the result of count in the form of electric signals, e.g. by sensing markings on the counter drum
- G06M1/272—Design features of general application for representing the result of count in the form of electric signals, e.g. by sensing markings on the counter drum using photoelectric means
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geophysics (AREA)
- Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses instrument boxs to assemble instruction system, is related to assembling instruction device field；It includes workbench, material frame and instruction device, instruction device include controller, communication module, relay, setting on the table for detecting whether start the sensor group of assembly, be arranged on material frame for judge material whether take with the sensor array of material quantity, be arranged on material frame for prompting process and taking the signal lamp of situation and for the display device of video and voice guidance operation, controller, relay and signal lamp are sequentially connected, and communication module, display device, sensor array and sensor components do not connect controller.The present invention by the sensors such as photoelectric sensor, metal approach switch, infrared sensor acquire material number, judge object take, judgment step process, and acousto-optic hint and guide are carried out by display device and signal lamp, the light, sharp work conducive to operating personnel improves assembly efficiency and reduces human cost.
Description
Technical field
The present invention relates to assembly instruction device field, especially instrument boxs to assemble instruction system.
Background technique
In manufacture field, assembly is the process for being installed together each element, and assembly is product, one of equipment production
Important link.Automated assembling equipment completion can be used in typical products in mass production assembly.Automated assembling equipment is carrying out a kind of product
Stringent setting, debugging process must be carried out before assembly.Automated assembling equipment investment is big, and the setting of assembly equipment was debugged
The costly of journey generation, period are long.
High-tension switch cabinet has the function of aerial inlet-outlet line, cable incoming-outgoing wire, bus contact etc., be primarily adapted for use in power plant,
The occasions such as substation, petrochemical industry, metallurgical steel rolling, industry light industry textile industry, industrial enterprise and residential quarters.KYN28 product instrument box group
Dress is not suitable for using automated assembling equipment, needs to be accomplished manually.Existing assembly is giveed training using master worker with empty mode, in conjunction with
Job instruction needs Term Learning that could be competent at post action and guarantees product assembly quality；But due to training the period
Length, flow of personnel are big, and assembly efficiency is low and human cost is high, it is therefore desirable to a kind of assembly instruction system help operating personnel zero-base
Plinth quickly goes up hand, improves assembly efficiency.
Summary of the invention
It is an object of the invention to: the present invention provides instrument boxs to assemble instruction system, solves existing assembly and trains the period
Problem long, operating personnel's flowing is high so as to cause human cost greatly, assembly efficiency is low.
The technical solution adopted by the invention is as follows:
Instrument box assembles instruction system, including workbench, material frame and instruction device, and the instruction device includes control
Device, communication module, relay, setting are on the table for detecting whether starting the sensor group of assembly, being arranged in material frame
On for judge material whether take with the sensor array of material quantity, be arranged on material frame for prompting process and taking
The signal lamp of situation and display device for video and voice guidance operation, the controller, relay and signal lamp are successively
Connection, the controller, communication module and display device are sequentially connected, and the sensor array and sensor components do not connect control
Device processed.
It preferably, further include capture card, the sensor array connects controller by capture card.
Preferably, the communication module includes CAN communication circuit and radio communication circuit, and the display device includes PC
Machine, the controller connect PC machine after connecting CAN communication circuit by bus interface.
Preferably, the signal lamp includes red eye and greensignal light.
Preferably, the sensor group includes metal approach switch and infrared sensor, metal approach switch and red
Outer sensor is separately connected controller.
Preferably, the sensor array includes the laser-correlation sensor and light of the small material numerous for amount detection
Electric transducer, the infrared sensor group whether taken for judging material, the infrared sensor group are connected by capture card and are controlled
Device processed, the laser-correlation sensor and photoelectric sensor are separately connected controller.
Preferably, the material frame includes smallclothes material frame, big part material frame and tender frame, is provided on the tender frame
Infrared sensor is respectively arranged on laser-correlation sensor and photoelectric sensor, the smallclothes material frame and big part material frame
Group installs an infrared sensor at one material placing groove.
In conclusion by adopting the above-described technical solution, the beneficial effects of the present invention are:
1. the present invention passes through the sensings such as photoelectric sensor, metal approach switch, infrared sensor and laser-correlation sensor
Device acquisition material number, judge object take, judgment step process, and by display device and signal lamp carry out acousto-optic hint with
It guides, the light, sharp work conducive to operating personnel, improve assembly efficiency and reduces human cost；
2. the present invention uses two ports-Extendings by data collecting card, 128 sensing datas are acquired, dress is greatly simplified
Set and improve collecting efficiency；
3. the present invention is communicated by CAN bus, guarantee the reliability of communication, is further conducive to improve assembly efficiency；
4. the present invention by judge material quantity whether meet setting value progress material prompting, by wireless communication circuit into
Row communication is conducive to prevention material deficiency delay assembly；
5. the present invention is taken number by laser-correlation sensor detection operating personnel, to judge large number of small object
The quantity of part or part takes situation, and judging nicety rate greatly improves, and is conducive to improve assembly efficiency；
6. the present invention judges whether to start to assemble by metal approach switch and infrared sensor, avoid judging by accident, assembly is opened
By the material that traffic light system process is required at first after beginning, sensed according to infrared sensor, photoelectric sensor and laser-correlation
Device judgement takes situation and takes quantity, and basis takes situation progress video speech guidance after operating personnel takes and signal lamp mentions
The material for next process of waking up, each process correspond to task instruction, conducive to operating personnel be rapidly separated guiding book or master into
Row operation guarantees to improve assembly efficiency while operation quality.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the device of the invention schematic diagram；
Fig. 2 is system block diagram of the invention；
Fig. 3 is single chip circuit figure of the invention；
Fig. 4 is CAN bus telecommunication circuit figure of the invention；
Fig. 5 is serial ports of the invention and radio communication circuit figure；
Fig. 6 is relay circuit figure of the invention；
Fig. 7 is temperature sensor and clocking scheme of the invention；
Fig. 8 is infrared sensor circuit diagram of the invention；
Appended drawing reference: 1- display device, 2- tender frame, 3- workbench, 4- infrared sensor group, 5- signal lamp, 6- smallclothes
Material frame, the big part material frame of 7-, 8- material.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not
For limiting the present invention, i.e., described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is logical
The component for the embodiment of the present invention being often described and illustrated herein in the accompanying drawings can be arranged and be designed with a variety of different configurations.
Therefore, the detailed description of the embodiment of the present invention provided in the accompanying drawings is not intended to limit below claimed
The scope of the present invention, but be merely representative of selected embodiment of the invention.Based on the embodiment of the present invention, those skilled in the art
Member's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
It should be noted that the relational terms of term " first " and " second " or the like be used merely to an entity or
Operation is distinguished with another entity or operation, and without necessarily requiring or implying between these entities or operation, there are any
This actual relationship or sequence.Moreover, the terms "include", "comprise" or its any other variant be intended to it is non-exclusive
Property include so that include a series of elements process, method, article or equipment not only include those elements, but also
Further include other elements that are not explicitly listed, or further include for this process, method, article or equipment it is intrinsic
Element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that including described
There is also other identical elements in the process, method, article or equipment of element.
Feature and performance of the invention are described in further detail with reference to embodiments.
Embodiment 1
Existing assembly is giveed training using master worker with empty mode, in conjunction with job instruction, needs Term Learning that could be competent at
Post action and guarantee product assembly quality；But since the training period is long, flow of personnel is big, assembly efficiency is low and manpower at
This height, therefore the application proposes a kind of instrument box assembly instruction system, overcomes problem above, provides assembly instruction system help and makees
Industry personnel's zero-base plinth quickly goes up hand, guarantees to improve assembly efficiency while product assembly quality.
Instrument box assembles instruction system, including workbench 3, material frame and instruction device, and instruction device includes controller, leads to
Letter module, relay are arranged on workbench 3 for detecting whether starting the sensor group of assembly, setting is used on material frame
In judge material whether take with the sensor array of material quantity, be arranged on material frame for prompting process and taking situation
Signal lamp 5 and for video and the display device of voice guidance operation 1, controller, relay and signal lamp 5 are sequentially connected,
Controller, communication module and display device 1 are sequentially connected, and sensor array and sensor components do not connect controller.
Working principle: after the fixture vehicle for holding material enters predetermined position, sensor (photoelectric sensor) detects material
Quantity, material information data, to controller, judge whether quantity meets setting value, if meeting, workbench by bus transfer
On metal approach switch and infrared sensor detect whether to start to assemble, if do not start assembly if prompted, if starting to fill
It is prompted with the signal lamp then triggered on material corresponding material frame needed for first step, the infrared sensor judgement on material frame
Whether take correctly, if correctly, while triggering greensignal light on the corresponding material frame of material needed for triggering subsequent processing
Signal lamp, while triggering display device and carrying out video guidance and voice guidance；If taking mistake, trigger red eye into
Row prompt；Video guidance and voice guidance include installation method, erection sequence and Key Quality control point etc.；Until installing
At clock module starts timing while starting assembly, and clock module is completed in assembly terminates timing；When instrument box assembly complete from
When opening workbench, the sensor below table top inputs a signal into controller, and entire assemble sequence resets, when system record assembles
Between, it completes instrument box and counts；If material quantity is less than setting value, system sends dispatching request automatically by wireless communication module
Information gives material allocation personnel.
The present invention instructs operating personnel to assemble by the realization of instruction system, wherein it is next to take situation progress according to material
It walks process material and guides and reduce assembly difficulty with current process video and voice guidance, guarantee assembling quality, be conducive to zero-base plinth and make
Industry personnel quickly save human cost, while improving assembly efficiency by upper hand, quick complete independently.
Embodiment 2
On the basis of embodiment 1, since infrared sensor quantity is more, capture card expansion interface is used, is made
With two ports-Extendings, 128 sensing datas are acquired, greatly simplify device and improve collecting efficiency.
The communication module of the application includes CAN communication circuit and radio communication circuit, and display device includes PC machine, controller
PC machine is connected after connecting CAN communication circuit by bus interface.Data transmission uses bus communication, reliable and stable；It simultaneously can also
To be transmitted using radio communication circuit, select as needed.CAN communication circuit is as shown in Figure 3-4, and radio communication circuit is such as
Shown in Fig. 2 and 5, the model and value for selecting device are as shown, those skilled in the art can be clear according to the record of the application
Chu, the technical solution for completely realizing the application.
Sensor group includes for detecting whether the metal approach for starting assembly switchs and infrared sensor, metal approach are opened
It closes and infrared sensor is separately connected controller, metal approach switch and infrared sensor are mounted on workbench 3；Sensor array
Laser-correlation sensor and photoelectric sensor including the small material numerous for amount detection, for judging whether material takes
Infrared sensor group 4, infrared sensor group 4 passes through capture card and connects controller, laser-correlation sensor and photoelectric sensor
It is separately connected controller.Material frame includes smallclothes material frame 6, big part material frame 7 and tender frame 2, is provided with laser on tender frame 2
It is respectively arranged with infrared sensor group 4 on opposite type sensor and photoelectric sensor, smallclothes material frame 6 and big part material frame 7, one
One infrared sensor is installed at material placing groove.
The application detects material quantity, photoelectric sensor model E18-D80NK by photoelectric sensor module；Infrared biography
Whether sensor detection material is drawn, and infrared sensor model E18-D80NK, laser-correlation sensor is arranged in tender frame
In, situation judgement, which is taken, by detecting operating personnel takes quantity, model TB12D-T20N, metal approach switch and infrared
Sensor is mounted on workbench, and metal approach switchs model LJ12A34Z/BX, testing principle: first step when instrument box assembles
It is that instrument box bottom plate is put into workbench, work top is embedded with metal approach switch and infrared sensor, when metal approach is opened
The entire assembly of system judgement starts when instrument box bottom plate is detected in pass；Metal switch detection range only has several millimeters, is assembling
It may need instrument box lifting certain distance in journey, may cause metal approach switch and lose signal, and infrared sensor is visited
Ranging is from farther out, can achieve tens centimetres, therefore after detecting that metal approach switch loses signal, system will continue to judge
Whether infrared sensor has signal (refer to and detect that work top has instrument box bottom plate), if infrared sensor also loses signal,
System, which then judges entirely to assemble, to be terminated.As shown in Figures 2 and 8, the infrared sensor being mounted on material frame not only rises physical circuit
To the effect for judging whether object takes, while the effect that next process is guided that triggers is also acted as, such as second step process
After material A is correctly taken, infrared sensor transmits signal to controller, and controller trigger relay blinking green signal lamp mentions
Show and take correctly, while controlling display device and carrying out video guidance and voice guidance, trigger on the material frame of next process
Signal lamp flashing, operating personnel can be easy with foolproof operation, upper hand, and assembly efficiency is high.
According to the corresponding signal lamps 5 of data-triggered of sensor transmissions, controller passes through relay control and corresponds to controller
Signal lamp 5, as seen in figs, the model and value for selecting device are such as the circuit connection of controller, relay and signal lamp 5
Shown in figure, those skilled in the art can clearly and completely realize the technical solution of the application according to the record of the application.
Clock module starts timing while starting assembly, and clock module is completed in assembly terminates timing；Clock module model
For DS1302, circuit connection is as shown in figs. 2 and 7.
The present invention judges whether to start to assemble by metal approach switch and infrared sensor, and assembly passes through signal after starting
Lamp shows process material required at first, takes feelings according to the judgement of infrared sensor, photoelectric sensor and laser-correlation sensor
Condition takes rear basis and takes situation progress video speech guidance and the next process of signal lamp prompting with quantity, operating personnel is taken
Material, each process corresponds to task instruction, is rapidly separated guiding book conducive to operating personnel or master carries out operation, guarantees to make
Assembly efficiency is improved while industry quality.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (7)
1. instrument box assembles instruction system, including workbench (3), material frame and instruction device, it is characterised in that: the instruction dress
Set including controller, communication module, relay, setting on workbench (3) for detecting whether start the sensor group of assembly,
It is arranged on material frame and is used on material frame for judging whether material (8) takes with the sensor array of material quantity, setting
In prompt process and take the signal lamp (5) of situation and for video and the display device of voice guidance operation (1), the control
Device, relay and signal lamp (5) are sequentially connected, and the controller, communication module and display device (1) are sequentially connected, the biography
Sensor array and sensor components do not connect controller.
2. instrument box according to claim 1 assembles instruction system, it is characterised in that: it further include capture card, the sensing
Device array connects controller by capture card.
3. instrument box according to claim 1 assembles instruction system, it is characterised in that: the communication module includes CAN logical
Believe circuit and radio communication circuit, the display device (1) includes PC machine, and the controller connects CAN by bus interface and leads to
PC machine is connected after letter circuit.
4. instrument box according to claim 1 assembles instruction system, it is characterised in that: the signal lamp (5) includes red
Signal lamp and greensignal light.
5. instrument box according to claim 1 assembles instruction system, it is characterised in that: the sensor group includes that metal connects
Nearly switch and infrared sensor, the metal approach switch and infrared sensor are separately connected controller.
6. instrument box according to claim 2 assembles instruction system, it is characterised in that: the sensor array includes being used for
The laser-correlation sensor and photoelectric sensor of the numerous small material of amount detection, for judging it is red whether material (8) takes
Outer sensor group (4), the infrared sensor group (4) connect controller, the laser-correlation sensor and light by capture card
Electric transducer is separately connected controller.
7. instrument box according to claim 6 assembles instruction system, it is characterised in that: the material frame includes smallclothes material
Frame (6), big part material frame (7) and tender frame (2) are provided with laser-correlation sensor and photoelectric sensing on the tender frame (2)
Device is respectively arranged with infrared sensor group (4), one material on the smallclothes material frame (6) and big part material frame (7)
(8) infrared sensor is installed at placing groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910486562.4A CN110097168A (en) | 2019-06-05 | 2019-06-05 | Instrument box assembles instruction system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910486562.4A CN110097168A (en) | 2019-06-05 | 2019-06-05 | Instrument box assembles instruction system |
Publications (1)
| Publication Number | Publication Date |
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| CN110097168A true CN110097168A (en) | 2019-08-06 |
Family
ID=67450326
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910486562.4A Pending CN110097168A (en) | 2019-06-05 | 2019-06-05 | Instrument box assembles instruction system |
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| Country | Link |
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| CN (1) | CN110097168A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112252798A (en) * | 2020-09-17 | 2021-01-22 | 北京中科慧眼科技有限公司 | Vehicle positioning equipment, positioning adjusting method and system for automobile vision calibration |
| CN113917861A (en) * | 2021-09-06 | 2022-01-11 | 中国电子科技集团公司第十一研究所 | Intelligent guide system and method for preparing product by using same |
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| CN104440068A (en) * | 2014-12-13 | 2015-03-25 | 芜湖哈特机器人产业技术研究院有限公司 | Assembling tool of electric caliper transmission assembly |
| CN204639543U (en) * | 2015-04-17 | 2015-09-16 | 无锡职业技术学院 | By-passing valve assembling parts operation anti-error system |
| CN206193925U (en) * | 2016-08-30 | 2017-05-24 | 河南腾跃科技有限公司 | Agricultural product information collection system |
| CN107902437A (en) * | 2017-11-07 | 2018-04-13 | 烟台博特自动化设备有限公司 | It is a kind of servo-actuated for load bed bagged material intelligence carloader based on truss-like |
| CN109571345A (en) * | 2018-12-18 | 2019-04-05 | 北京计算机技术及应用研究所 | A kind of Intelligent assembly production induction monitoring device |
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2019
- 2019-06-05 CN CN201910486562.4A patent/CN110097168A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104440068A (en) * | 2014-12-13 | 2015-03-25 | 芜湖哈特机器人产业技术研究院有限公司 | Assembling tool of electric caliper transmission assembly |
| CN204639543U (en) * | 2015-04-17 | 2015-09-16 | 无锡职业技术学院 | By-passing valve assembling parts operation anti-error system |
| CN206193925U (en) * | 2016-08-30 | 2017-05-24 | 河南腾跃科技有限公司 | Agricultural product information collection system |
| CN107902437A (en) * | 2017-11-07 | 2018-04-13 | 烟台博特自动化设备有限公司 | It is a kind of servo-actuated for load bed bagged material intelligence carloader based on truss-like |
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| CN112252798A (en) * | 2020-09-17 | 2021-01-22 | 北京中科慧眼科技有限公司 | Vehicle positioning equipment, positioning adjusting method and system for automobile vision calibration |
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