CN208076703U - A kind of detection sorting equipment for tearing back electric energy meter open - Google Patents

A kind of detection sorting equipment for tearing back electric energy meter open Download PDF

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Publication number
CN208076703U
CN208076703U CN201820467346.6U CN201820467346U CN208076703U CN 208076703 U CN208076703 U CN 208076703U CN 201820467346 U CN201820467346 U CN 201820467346U CN 208076703 U CN208076703 U CN 208076703U
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China
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electric energy
energy meter
module
tearing
fixed
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CN201820467346.6U
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Inventor
耿俊
陈伟平
王晋
蒋恩保
左剑萍
邵广文
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Shenzhen Clou Intelligent Industry Co Ltd
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Shenzhen Clou Intelligent Industry Co Ltd
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Abstract

The utility model is related to electric energy meter detection technique fields, provide a kind of detection sorting equipment for tearing back electric energy meter open, the detection sorting equipment for tearing back electric energy meter open includes rack, conveyor module, module of plugging into, test module, visual identity module, mark module and electronic control module, the automatic detection sorting for tearing back electric energy meter open is realized by above-mentioned apparatus, the drawbacks of avoiding manual intervention and bringing, ensure the accuracy of detection and deposit the correctness of truth of a matter evidence, and improves work efficiency.

Description

A kind of detection sorting equipment for tearing back electric energy meter open
Technical field
The utility model is related to electric energy meter detection technique fields more particularly to a kind of detection for tearing back electric energy meter open to sort dress It sets.
Background technology
Intelligent electric energy meter is the intelligent terminal of intelligent grid, it has not been traditional electric energy meter, intelligent electric energy Table other than having the function of measuring of traditional electric energy meter basic electricity, in order to adapt to intelligent grid and new energy use it Also have the function of two-way a variety of rate function of measuring, user terminal control function, plurality of data transmission modes bidirectional data communication, The intelligentized function such as anti-stealing electricity function, intelligent electric energy meter represent following energy-conserving intelligent power grid end user's intelligent terminal Developing direction.Intelligent electric energy meter hanging net operation since 2009 has for many years so far, and the intelligence torn open back is replaced by daily O&M The quantity of energy electric energy meter is constantly promoted, and more and more intelligent electric meters start to reach service life, need Hui Ku again It examines and determine, the calibrating for tearing back electric energy meter open includes mainly visual examination, the review of bottom degree, the detection that is powered, state sorting, label storage etc. Multiple tracks processing links, and sort out some trouble-free electric energy meters in electric energy meter from tearing open back and be detected and be continuing with, it avoids It results in waste of resources.The verifying process flow that original electric energy meter automatic inspection line can only be directed to new electric energy meter is examined and determine, and is not suitable for In the electric energy meter torn open back.Currently, the side being only combined by traditional experiment platform and manual operation for tearing back the sorting of electric energy meter open Formula completes above-mentioned multiple tracks processing links, exists as following drawbacks by artificial detection sorting:Efficiency is low and there are electric shock risks;Easily Lead to the problem of data obfuscation, mistake or missing inspection;The accuracy for influencing detection, is unfavorable for the correct sorting of electric energy meter, influences The correctness for depositing truth of a matter evidence is unfavorable for later stage examination.Accordingly, it is desirable to provide a kind of new technical solution is to solve above-mentioned existing skill The problem of art.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of detection sorting equipments for tearing back electric energy meter open, to realize Tear back the automatic detection sorting of electric energy meter open.
Technical solution is used by the utility model solves above-mentioned technical problem:
Provide a kind of detection sorting equipment for tearing back electric energy meter open, including rack, conveyor module, module of plugging into, test mould Block, visual identity module, mark module and electronic control module, wherein
The conveyor module is for conveying electric energy meter;
The module of plugging into includes pocket watch seat and power plant, and the pocket watch seat is electrically connected by thimble and electric energy meter, Thimble on the pocket watch seat is driven by the power plant to be inserted into electric energy meter or exits, to being powered on to electric energy meter or Power-off;
The test module is for carrying out energization detection to electric energy meter and forming data transmission to the electronic control module;
The visual identity module includes camera and camera support, and the camera support is erected in the rack, described Regulating part is provided on camera support, the camera is fixed on the regulating part, and the bat of camera is adjusted by the regulating part According to position, the visual identity module forms data transmission to the automatically controlled mould for electric energy meter to be identified and taken pictures Block;
The electronic control module is used to carry out comprehensive point to the data that the test module and the visual identity module are formed Analysis, and analysis result is fed back into the mark module;
The mark module is marked electric energy meter according to the analysis result of the electronic control module, to classify.
As an improvement of the above technical solution, the conveyor module includes pallet for placing electric energy meter and for driving The conveying mechanism of the pallet movement
As a further improvement of the above technical scheme, the conveying mechanism includes synchronous belt and strainer, the support Disk is fixedly connected with the synchronous belt, and the strainer is for being tensioned the synchronous belt.
As a further improvement of the above technical scheme, it is provided with limiting device on the strainer, for described Pallet is limited.
As a further improvement of the above technical scheme, the camera support includes a pair of of strut, is set up on the strut There are mounting rod, the regulating part to be mounted on the mounting rod, the regulating part includes that the first fixed part, fixed link and second are solid Determine portion, one end of first fixed part is rotationally connect with the mounting rod, the other end rotationally with the fixed link Connection, the fixed link are mutually perpendicular to the mounting rod, and second fixed part is rotationally connect with the fixed link, institute Camera is stated to be installed in rotation on second fixed part.
As a further improvement of the above technical scheme, supplementary lighting sources are also provided on the camera support, for for Electric energy meter provides illumination.
As a further improvement of the above technical scheme, the mark module includes labelling apparatus and mobile mechanism, described Mobile mechanism is erected in the rack, and the labelling apparatus is hung in the mobile mechanism, and the mobile mechanism can drive The labelling apparatus is moved.
As a further improvement of the above technical scheme, the mobile mechanism includes X modules and Y modules, and the X modules are solid It is scheduled in the rack, the Y modules are erected on the X modules and perpendicular to X modules, and the labelling apparatus is hung on described On Y modules, the labelling apparatus can be slided along Y modules, and the Y modules can be slided along X modules.
As a further improvement of the above technical scheme, the mark module is additionally provided with limit for height sensor, the limit for height Sensor is fixed on the rack, for limiting distance of the labelling apparatus with respect to electric energy meter.
The utility model has the beneficial effects that:
The utility model provides a kind of detection sorting equipment for tearing back electric energy meter open, including rack, conveyor module, It plugs into module, test module, visual identity module, mark module and electronic control module, electronic control module is used for test module, vision Identification module collection is that data carry out comprehensive analysis and allocated to above-mentioned module by analysis result, and the utility model passes through Above-mentioned apparatus realizes the automatic detection sorting for tearing back electric energy meter open, the drawbacks of avoiding manual intervention and bring, ensures detection Accuracy and the correctness for depositing truth of a matter evidence, and improve work efficiency.
Description of the drawings
It is required in being described below to embodiment in order to illustrate more clearly of the technical scheme in the embodiment of the utility model Attached drawing to be used briefly describes:
Fig. 1 is the structural schematic diagram of detection sorting equipment one embodiment that the utility model tears back electric energy meter open;
Fig. 2 is that the utility model is torn back the structure of one embodiment of conveyor module in the detection sorting equipment of electric energy meter open and shown It is intended to;
Fig. 3 is that the structure of one embodiment that the utility model tears back module of plugging into the detection sorting equipment of electric energy meter open is shown It is intended to;
Fig. 4 is the knot for detecting one embodiment of visual identity module in sorting equipment that the utility model tears back electric energy meter open Structure schematic diagram;
Fig. 5 is the structural schematic diagram of one embodiment of camera and regulating part in Fig. 4;
Fig. 6 is that the utility model is torn back the structure of one embodiment of mark module in the detection sorting equipment of electric energy meter open and shown It is intended to;
Fig. 7 is the structural representation for detecting one embodiment of case lid in sorting equipment that the utility model tears back electric energy meter open Figure.
Specific implementation mode
The technique effect of the design of the utility model, concrete structure and generation is carried out below with reference to embodiment and attached drawing It clearly and completely describes, to be completely understood by the purpose of this utility model, feature and effect.Obviously, described embodiment It is a part of the embodiment of the utility model, rather than whole embodiments, it is based on the embodiments of the present invention, the skill of this field The other embodiment that art personnel are obtained without creative efforts belongs to the model of the utility model protection It encloses.In addition, all connection/connection relations arrived involved in patent, not singly refer to component and directly connect, and referring to can be according to specific Performance, by adding or reducing couple auxiliary, to form more preferably coupling structure.In the utility model it is involved it is upper, Under, the orientation such as left and right description be only for the mutual alignment relation of each component part of the utility model in attached drawing. Each technical characteristic in the utility model, can be with combination of interactions under the premise of not conflicting conflict.
The calibrating for tearing back electric energy meter open includes mainly visual examination, the review of bottom degree, the detection that is powered, state sorting, label storage Etc. multiple tracks processing links, and sort out some trouble-free electric energy meters in electric energy meter from tearing open back and be detected and be continuing with, keep away Exempt to result in waste of resources.The utility model provides a kind of detection sorting equipment for tearing back electric energy meter open, one of to implement for example Under:
Fig. 1 is the structural schematic diagram of detection sorting equipment one embodiment that the utility model tears back electric energy meter open, is please referred to Fig. 1, the detection sorting equipment for tearing back electric energy meter open include rack 100, conveyor module 200, module of plugging into 300, test module (in figure Be not shown), visual identity module 400, mark module 500 and electronic control module 600.Wherein, rack 100 includes pedestal 110 and case Lid 120, test position are located in case lid 120, and for conveying electric energy meter A, module of plugging into 300 is used for electric energy conveyor module 200 Table A is powered, and test module is for carrying out energization detection to electric energy meter A and forming data transmission to 600 electronic control modules, vision Identification module 400 forms data transmission to electronic control module 600, electronic control module for electric energy meter A to be identified and taken pictures 600 data for being formed to test module and visual identity module 400 carry out comprehensive analysis and analysis result are fed back to mark Remember that module 500, mark module 500 are marked so as to Classification and Identification electric energy meter A according to the analysis result of electronic control module 600, To realize the automatic detection sorting for tearing back electric energy meter open, working efficiency is not only increased, and avoid manual intervention and bring The drawbacks of, it ensure that the accuracy of detection, contribute to the correct sorting for tearing back electric energy meter open, ensure that the correctness of data, so as to Later stage checks.
Automatic governing realization is carried out by electronic control module, whole actions is realized by embedded and ARM microcontroller, with UI Be used interchangeably upper computer software realization.By the control of software and embedded program, first initial survey classification, then recheck surely specific Bad cause makes each module and examines and determine electric energy meter according to the program of setting and provide conclusion, can solve the automatic inspection for tearing back electric energy meter open Survey sorting problem.
Fig. 2 is that the utility model is torn back the structure of one embodiment of conveyor module in the detection sorting equipment of electric energy meter open and shown It is intended to, referring to FIG. 2, conveyor module 200 includes pallet 210 for placing electric energy meter A and for driving pallet 210 to move Conveying mechanism 220;Multiple fixtures for stationary electric Table A are provided on pallet 210, conveying mechanism 220 includes synchronous belt 221, strainer 222 and sliding rail 223, pallet 210 are fixedly connected with synchronous belt 221, and synchronous belt 221 drives pallet 210 along cunning Rail 223 slides, and to realize the conveying of electric energy meter, strainer 222 is for being tensioned synchronous belt 221.It is arranged on strainer 222 There is limiting device 230, for being limited firmly to pallet 210, anti-locking mechanism is damaged to other part under runaway condition.
Fig. 3 is that the structure of one embodiment that the utility model tears back module of plugging into the detection sorting equipment of electric energy meter open is shown It is intended to, referring to FIG. 3, module 300 of plugging into includes pocket watch seat 310 and power plant 320, pocket watch seat 310 passes through thimble and electric energy Table A is electrically connected, and the thimble on pocket watch seat 310 is driven by power plant 320 to be inserted into electric energy meter A or exit;Power plant 320 Can be electric cylinders or cylinder.When conveying mechanism 220 drives pallet 210 to reach test position, electric energy meter A is opposite with pocket watch seat 310 It answers, the thimble position of the Kong Weiyu pocket watches seat 310 of electric energy meter A corresponds, and power plant 320 acts, the top of pocket watch seat 310 Needle is inserted into the hole position of electric energy meter A, and to be powered, power plant 320 acts after the completion of test, the thimble of pocket watch seat 310 from electricity The Kong Weizhong of energy Table A is exited.The setting for module of plugging into avoids existing ammeter and plugs into pattern using Manual press energization and bring Security risk, and improve efficiency, save labour turnover.
Fig. 4 is the knot for detecting one embodiment of visual identity module in sorting equipment that the utility model tears back electric energy meter open Structure schematic diagram, Fig. 5 are the structural schematic diagram of one embodiment of camera and regulating part in Fig. 4, please also refer to Fig. 4,5, vision Identification module 400 is erected above test position, including camera 410 and camera support 420, camera support 420 are erected at rack On, regulating part 430 is provided on camera support 420, camera 410 is fixed on regulating part 430, and phase is adjusted by regulating part 430 The picture-taking position of machine 410.When electric energy meter A reaches test position, camera 410 is located above electric energy meter A.Camera support 420 wraps A pair of of strut 421 is included, mounting rod 422 is provided on strut 421, regulating part 430 is mounted on mounting rod 422.On holder 420 also Supplementary lighting sources 440 are provided with, for providing illumination so that take pictures apparent, may be configured as being always on, may be alternatively provided as working as electric energy meter It is powered when to test position shinny.
Visual identity module 400 can automatic identification electric energy meter bar code and number, while the bottom degree of electric energy meter is torn back in identification open The bottom degree read with 485 interfaces compares, consistent with the number of degrees of actual use with the number of degrees for guaranteeing table.Solves purely manual behaviour When making under efficiency, the low photo of accuracy rate is both nonstandard or nonstandard problem, convenient for follow-up examination.
Regulating part 430 include the first fixed part 431, fixed link 432 and the second fixed part 433, the one of the first fixed part 431 End is rotationally connect with mounting rod 422, and the other end is rotationally connect with fixed link 432, fixed link 432 and mounting rod 422 It is mutually perpendicular to, the second fixed part 433 is rotationally connect with fixed link 432, and camera 410 is installed in rotation on the second fixed part On 433 so that camera 410 can carry out 360 ° of adjustment respectively in space on three directions.
Fig. 6 is that the utility model is torn back the structure of one embodiment of mark module in the detection sorting equipment of electric energy meter open and shown It is intended to;Referring to FIG. 6, mark module 500 includes labelling apparatus 510 and mobile mechanism 520, mobile mechanism 520 is erected at pedestal On 110, labelling apparatus 520 is hung in mobile mechanism 510, and mobile mechanism 510 can drive labelling apparatus 520 to be moved.It is logical It crosses the electric energy meter that labelling apparatus can specify electronic control module to be marked, so as to Accurate classification.In the present embodiment, label fills 510 For ink jet numbering machine, by ink jet numbering machine in electric energy meter body surface coding, formation can not understand or be difficult to clearly mark, and can solve It manually can not be directly to the mark problem of bad ammeter so that the classification of ammeter is more accurate.
Mobile mechanism 510 includes X modules 511, Y modules 512 and sliding rail 513, and there are two parallel for fixed setting on pedestal 110 Holder 111, X modules 511 and sliding rail 513 be fixed on pedestal 110 and be mutually parallel, and the both ends of Y modules 512 are set up respectively On X modules 511 and sliding rail 513 and perpendicular to X modules 511, labelling apparatus 520 is hung on Y modules 512, labelling apparatus 520 It can be slided along Y modules 512, Y modules 512 can be slided along X modules 511 and sliding rail 513.Limit for height sensor is set on holder 111 530, for limiting use distance of the labelling apparatus 520 with respect to electric energy meter, avoid labelling apparatus and electric energy meter apart from too small and shadow Ring label effect.
Fig. 7 is the structural representation for detecting one embodiment of case lid in sorting equipment that the utility model tears back electric energy meter open Figure, please also refer to Fig. 1,7, be provided on case lid 120 can automatic switch chamber door 121, so as to the conveying of electric energy meter.
The method to the automatic detection analysis for tearing back electric energy meter open is realized with the above-mentioned detection sorting equipment for tearing back electric energy meter open Approximately as:
S10:Electric energy meter to be measured is delivered to test position, and keeps electric energy meter corresponding with pocket watch seat, the hole position of electric energy meter It is corresponded with the thimble position of pocket watch seat;
S20:The thimble of pocket watch seat is inserted into the hole position of electric energy meter, electric energy meter is made to power on, supplementary lighting sources provide illumination, adjustment The picture-taking position of camera take pictures keeping on file to electric energy meter, and picture data is reached electronic control module and carries out bar code identification, appearance It checks and bottom degree is checked;
S30:Software carries out automatic Verification flow, carries out energization detection to electric energy meter, and detection data is reached automatically controlled mould Block;
S40:The data that electronic control module transmits step S20, S30 carry out comprehensive analysis, and it is qualified or unqualified to judge Electric energy meter, be marked on the surface of unqualified electric energy meter according to analysis result, realize electric energy table status classification;
S50:Electric energy meter is delivered to lower discharge position or next station, state point is carried out by the label identified on electric energy meter It picks, classification storage.
The automatic detection sorting for tearing back electric energy meter open is realized by the above-mentioned detection sorting equipment for tearing back electric energy meter open, is not only carried High working efficiency, and the drawbacks of avoid manual intervention and bring, ensure that the accuracy of detection, help to tear telegram in reply energy open The correct sorting of table, ensure that the correctness of data, so that the later stage checks.
When it is implemented, in step slo, setting pallet is real by the conveying to pallet for carrying multiple electric energy meters Now to being conveyed while multiple electric energy meters, when pallet is delivered to test position, limit is carried out so that electric energy meter is being examined to pallet Location sets park.Electric energy meter can be fitted into pallet one by one by artificial or manipulator.
In step S20, each electric energy meter is correspondingly arranged a camera, and all cameras are taken pictures simultaneously, realize multiple electric energy Sorting is detected while table, improves working efficiency.Supplementary lighting sources, which can be arranged, to be always on, or by by induction electric energy table in place after It is powered shinny.
In step s 40, coding label is done to underproof electric energy meter by spray code spraying apparatus, should labeled as not easily to fall off or Not purgeable label tears back whether electric energy meter damages open convenient for distinguishing.Spray code spraying apparatus realizes position movement by mobile mechanism, leads to Use distance of the limit for height sensor definition spray code spraying apparatus with respect to electric energy meter is crossed, avoids spray code spraying apparatus and electric energy meter apart from too small and shadow Coding effect is rung, the step is when it is implemented, can also carry out qualified electric energy meter coding label, or respectively to qualified and not Qualified electric energy meter carries out the coding label of different patterns, to identify.
In step s 50, electronic control module control can be passed through during electric energy meter is conveyed to next station or lower discharge position Cutting agency processed carries out classification blanking according to the analysis result of electronic control module, or by way of manual identified to electric energy meter into Row classification blanking, to storage of classifying.
In above process, when electric energy meter is sent into and is sent out to test position, the chamber door automatic switch of equipment, so as to electric energy Table passes in and out.
The preferred embodiment of the utility model is above are only, but the utility model is not restricted to above-described embodiment, is familiar with Those skilled in the art can also make a variety of equivalent variations or replacement without departing from the spirit of the present invention, this Equivalent deformation or replacement are all contained in the application claim limited range a bit.

Claims (9)

1. a kind of detection sorting equipment for tearing back electric energy meter open, it is characterised in that:Including rack, conveyor module, module of plugging into, test Module, visual identity module, mark module and electronic control module, wherein
The conveyor module is for conveying electric energy meter;
The module of plugging into includes pocket watch seat and power plant, and the pocket watch seat is electrically connected by thimble and electric energy meter, described Thimble on pocket watch seat is driven by the power plant to be inserted into electric energy meter or exits, to which electric energy meter is powered on or be broken Electricity;
The test module is for carrying out energization detection to electric energy meter and forming data transmission to the electronic control module;
The visual identity module includes camera and camera support, and the camera support is erected in the rack, the camera Regulating part is provided on holder, the camera is fixed on the regulating part, and the position of taking pictures of camera is adjusted by the regulating part It sets, the visual identity module forms data transmission to the electronic control module for electric energy meter to be identified and taken pictures;
The electronic control module is used to carry out comprehensive analysis to the data that the test module and the visual identity module are formed, and Analysis result is fed back into the mark module;
The mark module is marked electric energy meter according to the analysis result of the electronic control module, to classify.
2. the detection sorting equipment according to claim 1 for tearing back electric energy meter open, it is characterised in that:The conveyor module includes Pallet for placing electric energy meter and the conveying mechanism for driving the pallet movement
3. the detection sorting equipment according to claim 2 for tearing back electric energy meter open, it is characterised in that:The conveying mechanism includes Synchronous belt and strainer, the pallet are fixedly connected with the synchronous belt, and the strainer is for being tensioned the synchronous belt.
4. the detection sorting equipment according to claim 3 for tearing back electric energy meter open, it is characterised in that:It is set on the strainer It is equipped with limiting device, for being limited to the pallet.
5. the detection sorting equipment according to claim 1 for tearing back electric energy meter open, it is characterised in that:The camera support includes A pair of of strut is provided with mounting rod on the strut, and the regulating part is mounted on the mounting rod, and the regulating part includes the One end of one fixed part, fixed link and the second fixed part, first fixed part is rotationally connect with the mounting rod, another End is rotationally connect with the fixed link, and the fixed link is mutually perpendicular to the mounting rod, and second fixed part can turn Dynamic ground is connect with the fixed link, and the camera is installed in rotation on second fixed part.
6. the detection sorting equipment according to claim 1 for tearing back electric energy meter open, it is characterised in that:On the camera support also Supplementary lighting sources are provided with, for providing illumination for electric energy meter.
7. the detection sorting equipment according to claim 1 for tearing back electric energy meter open, it is characterised in that:The mark module includes Labelling apparatus and mobile mechanism, the mobile mechanism are erected in the rack, and the labelling apparatus is hung on the moving machine On structure, the mobile mechanism can drive the labelling apparatus to be moved.
8. the detection sorting equipment according to claim 7 for tearing back electric energy meter open, it is characterised in that:The mobile mechanism includes X modules and Y modules, the X modules are fixed in the rack, and the Y modules are erected on the X modules and perpendicular to X moulds Group, the labelling apparatus are hung on the Y modules, and the labelling apparatus can be slided along Y modules, and the Y modules can be along X modules Sliding.
9. the detection sorting equipment according to claim 7 for tearing back electric energy meter open, it is characterised in that:The mark module is also set It is equipped with limit for height sensor, the limit for height sensor is fixed on the rack, for limiting the labelling apparatus with respect to electric energy meter Distance.
CN201820467346.6U 2018-04-03 2018-04-03 A kind of detection sorting equipment for tearing back electric energy meter open Active CN208076703U (en)

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Application Number Priority Date Filing Date Title
CN201820467346.6U CN208076703U (en) 2018-04-03 2018-04-03 A kind of detection sorting equipment for tearing back electric energy meter open

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Application Number Priority Date Filing Date Title
CN201820467346.6U CN208076703U (en) 2018-04-03 2018-04-03 A kind of detection sorting equipment for tearing back electric energy meter open

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109946641A (en) * 2019-04-30 2019-06-28 广东电网有限责任公司 A kind of electric energy meter detecting system and its calibrating unit are plugged into abnormal monitoring device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109946641A (en) * 2019-04-30 2019-06-28 广东电网有限责任公司 A kind of electric energy meter detecting system and its calibrating unit are plugged into abnormal monitoring device

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