CN206193182U - Smart electric meter PCBA tries on clothes from dynamic testing and puts - Google Patents

Smart electric meter PCBA tries on clothes from dynamic testing and puts Download PDF

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Publication number
CN206193182U
CN206193182U CN201621296701.5U CN201621296701U CN206193182U CN 206193182 U CN206193182 U CN 206193182U CN 201621296701 U CN201621296701 U CN 201621296701U CN 206193182 U CN206193182 U CN 206193182U
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Prior art keywords
base
test
lift cylinder
slide rail
connecting plate
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CN201621296701.5U
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Chinese (zh)
Inventor
白秀凯
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Yuanqi Industrial Technology (Qingdao) Co., Ltd
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Qingdao Yuanqi Intelligent Robot Technology Co Ltd
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Abstract

The utility model belongs to the technical field of ammeter test equipment, the utility model relates to a smart electric meter PCBA tries on clothes from dynamic testing and puts, the major structure includes the base, cross the wire casing, the switch, the pilot lamp, the circuit board, accept the seat, the mount pad, a connecting plate, the slide rail, no. Two connecting plates, the needle bed, lift cylinder and barcode scanner, can test smart electric meter PCBA's 2 tunnel consumptions, 8 way voltage, infrared communication, the RS485 communication, carrier communication, a slide rail, lamp and the alarm lamp project of operating a switch is gathered the bar code and is carried out data and trace back, needle bed and barcode scanner advance line display with test data and bar code real -time upload to the host computer through the circuit board, the storage, the processing of save and analysis, reach staff reduction and efficiency improvement's mesh, improve the reliability and the accuracy nature of test, time and economy cost is reduced, alleviate staff's intensity of labour, it is energy -concerving and environment -protective, cater to epoch developmental progression, its simple structure, reasonable in design, the security performance is good, and practicality and suitability are strong, peel off efficiently, and service environment is friendly.

Description

A kind of intelligent electric meter PCBA automatic testing equipments
Technical field:
The utility model belongs to ammeter test equipment technical field, is related to a kind of intelligent electric meter PCBA automatic testing equipments, Voltage, electric current and the communication function of intelligent electric meter PCBA can automatically be tested and test result is uploaded in real time, product is improve Yields, saves the cost of manpower, economy and material resource.
Background technology:
The Chinese of PCBA is printed circuit board (PCB), printed circuit board or printed substrate, is PCB hollow plates by SMT Part, then by the whole processing procedure of DIP plug-in units, PCBA is the core component of ammeter, detection ammeter is exactly to detect PCBA;Chinese patent A kind of single-phase intelligent electricity meter testing device disclosed in 201520949750.3 includes pedestal, and it has the supporting plate being obliquely installed, Cylinder, its bottom for being arranged on supporting plate, forceful electric power terminal and light current terminal are fixed on the top of cylinder, and upward by cylinder-pushed Mobile, ammeter fixed seat is fixed on the supporting plate, positioned at forceful electric power terminal and the top of light current terminal, for placing and fixing electricity Table, sets up with the ammeter in fixed seat for the forceful electric power terminal and light current terminal that are pushed up by cylinder with breach and electrically connects; A kind of ammeter test equipment disclosed in Chinese patent 201420214846.0 and system include collecting mechanism, are connected with ammeter, It is acquired for the data to ammeter, data collector is connected with collecting mechanism, for collecting the number from collecting mechanism According to mechanism for testing is connected with data collector, and the data for being collected into based on data collector perform test to ammeter;In A kind of various function online testing devices of single-phase electric meter disclosed in state's patent 201210568378.2 use acrylic board material system Into, fixture is formed with above ammeter testboard, fixture rear is fixed with travel switch, and system is vertically fixed on ammeter testboard surface There is optical axis guide rail, test needle plate is fixedly mounted on the sliding block of optical axis guide rail, cylinder, gas are installed with optical axis guide rail upper end The air inlet/outlet of cylinder is connected to magnetic valve by tracheae, and ammeter test is placed on after power supply relay and the connection of core board power information In platform, probe is installed at the test point on test needle plate, probe engaged test point probe respectively with power supply relay and core Plate is electrically connected, and cylinder solenoid valve power line is connected to power supply relay and draws RS485 buses;Chinese patent 201220130200.5 A kind of disclosed ammeter tester is by current detecting instrument, high-pressure data processing module, server, remote controllers and data line group Into, current detecting instrument and relay contacts, the data terminal connection high-pressure data processing module of current detecting instrument, high-pressure data treatment Module connects remote controllers by data wire connection server, server by command information port, and remote controllers separately connect Connect current detecting instrument;A kind of electric energy meter test system disclosed in Chinese patent 200810241765.9 includes PC, and controller is hung Table cabinet and at least one electric energy meter to be measured, pocket watch cabinet are used to fix electric energy meter to be measured, PC set pressure test scheme and Have good luck scheme, PC carries out pressure test according to the pressure test scheme for setting to the electric energy meter to be measured in pocket watch cabinet, and draws Result of the test, and, PC carries out experiment of having good luck according to the scheme of having good luck for setting to the electric energy meter to be measured in pocket watch cabinet, and draws Result of the test;Ammeter detection device disclosed in Chinese patent 201020687691.4 is made up of body, and computer is provided with body And display and standard customer, there is tested ammeter mounting groove above body, electricity is installed below tested ammeter mounting groove Table connector socket, ammeter connector socket is electrically connected with standard customer, there is a support on front side of ammeter connector socket, is pacified on support Dress photoelectric sensor, photoelectric sensor is located at tested ammeter rotating disk front side, and photoelectric sensor connects computer and display by wire Device;A kind of test tool for electric meter disclosed in Chinese patent 201210017617.5 includes base, and base has locating slot, locating slot Printed circuit board (PCB) for laying ammeter to be detected, the framework above base, framework includes fixation moving up and down Plate, is removably mounted on fixed plate lower section and the probe card for moving together therewith, and probe card faces the top of locating slot, with And multiple probes, probe exposes from the bottom surface of probe card, its quantity and is distributed the construction phase with ammeter printed circuit board (PCB) to be detected Correspondence, and main control unit is arranged on chassis interior, and main control unit is electrically connected with each probe, for receiving the detection that probe is measured Data;The practicality and applicability of above patented product be not strong, and in the prior art, detection ammeter PCBA is mainly to enter semi-finished product Row power-up detects the numerical value between each voltage and current test point using universal meter, and test number is compared with production standard To differentiating the compliance of semi-finished product, or semi-manufactured goods quality detection is carried out using oscillograph and voltage tester, there is operation Step is complicated, is influenceed the accuracy for detecting structure to be difficult to be guaranteed by the subjectivity and fatigue strength of personnel, and defective products rate is occupied It is high not under, and the power-up treatment being related in test process may bring shock hazard.Therefore, seeking design one kind can be automatic The intelligent electric meter PCBA automatic testing equipments that test, safe and reliable, simple to operate, testing result can be stored and reviewed, Hen You societies Meeting and economic worth, have a extensive future.
The content of the invention:
The purpose of this utility model is the shortcoming for overcoming prior art to exist, and design one kind can be tested automatically, performance The intelligent electric meter PCBA automatic testing equipments that safe and reliable, simple to operate, testing result can be stored and reviewed.
To achieve these goals, the agent structure bag of the intelligent electric meter PCBA automatic testing equipments that the utility model is related to Include base, crossed beam trunking, switch, indicator lamp, circuit board, stacker, mounting seat, connecting plate, slide rail, No. two connecting plates, a pins Bed, lift cylinder and barcode scanner;The right flank of the base of hollow type rectangular configuration offers the crossed beam trunking of rectangular configuration, base Leading flank is provided with switch and 3 indicator lamps, and the trailing flank of base is provided with circuit board, and the upper surface front end of base is provided with square The stacker of shape platy structure, base is connected with stacker bolt type, and the upper table surface rear end of base is provided with rectangle hollow type knot The mounting seat of structure, the positive facade top of mounting seat is provided with a connecting plate of L-shaped platy structure, mounting seat and a connecting plate Between bolt type connection, the positive facade both sides of mounting seat are provided with the slide rail of list structure, L shaped plate shape knot are provided with slide rail No. two connecting plates of structure, No. two connecting plates are slided up and down along slide rail, the needle-bar of No. two bottoms of connecting plate and rectangular plate-like structure Bolt type is connected, and No. two tops of connecting plate are connected with lift cylinder bolt type, lift cylinder through and out a connecting plate, The top of lift cylinder is provided with the barcode scanner of rectangular plate-like structure, the water where the horizontal plane where barcode scanner and lift cylinder Plane is in 45 ° of angles.
The base that the utility model is related to is Universal base, can be used cooperatively with the needle-bar of different size and model;Open Pass is prevented from personal injury of the electric current to staff when needle-bar crimps PCBA to be measured;Circuit board is using ARM frameworks STM32F103VET6 single-chip microcomputers are controlled, and are connected up to the real-time display of test data by with host computer foundation communication, deposit Store up and review, test event and testing standard are modified and updated by host computer;Needle-bar can be according to the intelligence tested Ammeter PCBA models and specification are changed.
When the intelligent electric meter PCBA automatic testing equipments that the utility model is related to are used, intelligent electric meter PCBA is tested automatically The host computers such as device and computer are connected, and open the supporting test software in host computer and are simultaneously set up with circuit board and are connected, will be to be measured PCBA is sent on stacker, presses switch, and host computer issues test assignment to circuit board, and lift cylinder declines drive needle-bar and bar Code rifle declines, and needle-bar is crimped PCBA to be measured, and barcode scanner scans the bar code of PCBA to be measured, and needle-bar tests the 2 road work(of PCBA to be measured Consumption, 8 road voltages, infrared communication, RS485 communications, carrier communication, number of times of uncapping, the project data of operate a switch lamp and alarm lamp, bar code Rifle gathers the bar code of PCBA to be measured and bar code is uploaded into host computer, and host computer shows and judges whether bar code information meets this batch Secondary product, the data of needle-bar test are uploaded to the place that host computer is shown, stored, preserved and analyzed in real time by circuit board Reason, finds to issue the instruction of the PCBA to be measured that lets pass after the test data of PCBA to be measured is qualified by circuit board after host computer treatment, Lift cylinder rises drive needle-bar and barcode scanner rises, and qualified PCBA to be measured is picked to subsequent work face;Host computer treatment Find to control indicator lamp to flash alarm by circuit board after the test data of PCBA to be measured is unqualified afterwards, staff is by again Lift cylinder is increased by compressing switch drives needle-bar and barcode scanner to rise, and staff takes out underproof PCBA to be measured and basis Treatment is rectified and improved or scrapped to the nonconformance that host computer shows.
The utility model compared with prior art, artificial manual operations test intelligent electric meter PCBA is replaced with mechanical automation 2 tunnel power consumptions, 8 road voltages, infrared communication, RS485 communications, carrier communication, number of times of uncapping, lamp and the alarm lamp project of operating a switch and adopt Collection bar code carries out data traceability, and in real time be uploaded to for test data and the bar code for collecting by circuit board by needle-bar and barcode scanner The treatment that position machine is shown, stored, preserved and analyzed, reaches the purpose of personnel reduction and enlargement, improves the reliability and essence of test True property, reduces time and financial cost, alleviates the labour intensity of staff, and energy-conserving and environment-protective have been catered to era development and entered Journey;Its simple structure, it is reasonable in design, have a safety feature, practicality and strong applicability, charge stripping efficiency is high, and use environment is friendly.
Brief description of the drawings:
Fig. 1 is agent structure principle schematic of the present utility model.
Specific embodiment:
The utility model is done further below by embodiment and with reference to accompanying drawing.
Embodiment:
The agent structure of the intelligent electric meter PCBA automatic testing equipments that the present embodiment is related to includes base 1, crossed beam trunking 2, opens Close 3, indicator lamp 4, circuit board 5, stacker 6,7, connecting plate 8 of mounting seat, 9, No. two connecting plates 10 of slide rail, needle-bar 11, liter Sending down abnormally ascending cylinder 12 and barcode scanner 13;The right flank of the base 1 of hollow type rectangular configuration offers the crossed beam trunking 2 of rectangular configuration, base 1 Leading flank be provided with 3 and 3 indicator lamps 4 of switch, the trailing flank of base 1 is provided with circuit board 5, the upper surface front end of base 1 The stacker 6 of rectangular plate-like structure is provided with, base 1 is connected with the bolt type of stacker 6, and the upper table surface rear end of base 1 is provided with The mounting seat 7 of rectangle hollow type structure, the positive facade top of mounting seat 7 is provided with a connecting plate 8 of L-shaped platy structure, peace Bolt type connection between dress seat 7 and a connecting plate 8, the positive facade both sides of mounting seat 7 are provided with the slide rail 9 of list structure, No. two connecting plates 10 of L-shaped platy structure are provided with slide rail 9, No. two connecting plates 10 are slided up and down along slide rail 9, No. two connecting plates 10 bottom is connected with the bolt type of needle-bar 11 of rectangular plate-like structure, No. two tops of connecting plate 10 and the bolt type of lift cylinder 12 Connection, through and out a connecting plate 8, the top of lift cylinder 12 is provided with the bar code of rectangular plate-like structure to lift cylinder 12 Rifle 13, the horizontal plane where barcode scanner 13 and the horizontal plane where lift cylinder 12 are in 45 ° of angles.
The base 1 that the present embodiment is related to is Universal base, can be used cooperatively with the needle-bar 11 of different size and model;Open Close 3 and be prevented from personal injury of the electric current to staff when needle-bar 11 crimps PCBA14 to be measured;Circuit board 5 uses ARM frameworks STM32F103VET6 single-chip microcomputers be controlled, by with host computer set up communication be connected up to test data real-time display, Store and review, test event and testing standard are modified and updated by host computer;Needle-bar 11 can be according to being tested Intelligent electric meter PCBA models and specification are changed.
When the intelligent electric meter PCBA automatic testing equipments that the present embodiment is related to are used, intelligent electric meter PCBA is tested into dress automatically Put and be connected with the host computer such as computer, open the supporting test software in host computer and simultaneously set up with circuit board 5 and be connected, will be to be measured PCBA14 is sent on stacker 6, presses switch 3, and host computer issues test assignment to circuit board 5, and lift cylinder 12 declines drive Needle-bar 11 and barcode scanner 13 decline, and needle-bar 11 is crimped PCBA14 to be measured, and barcode scanner 13 scans the bar code of PCBA14 to be measured, needle-bar 2 tunnel power consumptions, 8 road voltages, infrared communication, RS485 communications, carrier communication, number of times of uncapping, the lamp of operating a switch of 11 test PCBA14 to be measured With the project data of alarm lamp, barcode scanner 13 gathers the bar code of PCBA14 to be measured and bar code is uploaded into host computer, and host computer shows Show and judge whether bar code information meets the batch products, the data that needle-bar 11 is tested are uploaded to upper in real time by circuit board 5 The treatment that machine is shown, stored, preserved and analyzed, finds that the test data of PCBA14 to be measured is logical after qualified after host computer treatment Oversampling circuit plate 5 issues the instruction of the PCBA14 to be measured that lets pass, and lift cylinder 12 rises drive needle-bar 11 and barcode scanner 13 rises, qualified PCBA14 to be measured picked to subsequent work face;Find that the test data of PCBA14 to be measured is logical after unqualified after host computer treatment The control indicator lamp 4 of oversampling circuit plate 5 flashes alarm, and staff makes lift cylinder 12 rise drive pin by re-pressing switch 3 Bed 11 and barcode scanner 13 rise, and the nonconformance that staff takes out underproof PCBA14 to be measured and shown according to host computer enters Treatment is scrapped in row rectification.
The measuring accuracy of the 2 tunnel power consumptions that the present embodiment is related to is 1UA, and maximum range is 500MA;The test essence of 8 road voltages It is 0.01UA to spend, and maximum range is 25V;The baud rate of infrared communication includes 1200BPS and 2400BPS;RS485 is communicated and carrier wave The baud rate of communication includes 2400BPS, 4800BPS and 9600BPS;Uncap testing time of number of times can set as requested It is fixed;Operate a switch lamp and alarm lamp detection content for whether lamplight brightness meets setting value;It is used for reviewing to be measured after bar code collection The data of PCBA14.

Claims (1)

1. a kind of intelligent electric meter PCBA automatic testing equipments, it is characterised in that agent structure includes base, crossed beam trunking, switchs, refers to Show lamp, circuit board, stacker, mounting seat, connecting plate, slide rail, No. two connecting plates, needle-bar, lift cylinder and a barcode scanner;It is interior The right flank of the base of empty formula rectangular configuration offers the crossed beam trunking of rectangular configuration, and the leading flank of base is provided with switch and 3 Indicator lamp, the trailing flank of base is provided with circuit board, and the upper surface front end of base is provided with the stacker of rectangular plate-like structure, bottom Seat is connected with stacker bolt type, and the upper table surface rear end of base is provided with the mounting seat of rectangle hollow type structure, and mounting seat is just Facade top is provided with a connecting plate of L-shaped platy structure, bolt type connection, mounting seat between mounting seat and a connecting plate Positive facade both sides be provided with the slide rail of list structure, No. two connecting plates of L-shaped platy structure, No. two companies are provided with slide rail Fishplate bar is slided up and down along slide rail, and No. two bottoms of connecting plate are connected with the needle-bar bolt type of rectangular plate-like structure, No. two connecting plates Top be connected with lift cylinder bolt type, lift cylinder is provided with through and out a connecting plate, the top of lift cylinder The barcode scanner of rectangular plate-like structure, the horizontal plane where barcode scanner and the horizontal plane where lift cylinder are in 45 ° of angles.
CN201621296701.5U 2016-11-30 2016-11-30 Smart electric meter PCBA tries on clothes from dynamic testing and puts Active CN206193182U (en)

Priority Applications (1)

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CN201621296701.5U CN206193182U (en) 2016-11-30 2016-11-30 Smart electric meter PCBA tries on clothes from dynamic testing and puts

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106443418A (en) * 2016-11-30 2017-02-22 青岛元启智能机器人科技有限公司 Automatic testing device for intelligent electricity meter PCBA (printed circuit board assembly)
CN109000902A (en) * 2018-05-28 2018-12-14 浙江八达电子仪表有限公司 Intelligent electric energy meter structural member exit intensity tooling
CN110596437A (en) * 2019-09-29 2019-12-20 杭州德创电子股份有限公司 Automatic crimping device for crimping High Performance Liquid Chromatography (HPLC) communication module of electric energy meter

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106443418A (en) * 2016-11-30 2017-02-22 青岛元启智能机器人科技有限公司 Automatic testing device for intelligent electricity meter PCBA (printed circuit board assembly)
CN109000902A (en) * 2018-05-28 2018-12-14 浙江八达电子仪表有限公司 Intelligent electric energy meter structural member exit intensity tooling
CN110596437A (en) * 2019-09-29 2019-12-20 杭州德创电子股份有限公司 Automatic crimping device for crimping High Performance Liquid Chromatography (HPLC) communication module of electric energy meter

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Effective date of registration: 20191209

Address after: 266199 Room 303, building 1, No. 130, jiushui East Road, Licang District, Qingdao, Shandong Province

Patentee after: Yuanqi Industrial Technology (Qingdao) Co., Ltd

Address before: 266109, Qingdao, Shandong hi tech Industrial Development Zone, Torch Road 100, Pangu guest space, room 208, block D

Patentee before: QINGDAO YUANQI INTELLIGENT ROBOT TECHNOLOGY CO., LTD.