CN211122569U

CN211122569U - Device for judging and marking qualified products through visual detection

Info

Publication number: CN211122569U
Application number: CN201921694472.6U
Authority: CN
Inventors: 舒道波
Original assignee: Magix Mechatronics Dongguan Co ltd
Current assignee: Magix Mechatronics Dongguan Co ltd
Priority date: 2019-10-10
Filing date: 2019-10-10
Publication date: 2020-07-28
Anticipated expiration: 2029-10-10

Abstract

The utility model discloses a visual detection judges and mark qualified device of product, including the device base, wait to examine the product, beat a support, beat a biax cylinder, touch-sensitive screen human-computer interface, camera sectional fixture, CCD camera, filter sectional fixture, filter light filling device, start button, alarm, wait to detect station, product anchor clamps and beat a pen-point. The utility model discloses a this visual detection judges and marks qualified device of product, replace the film and compare artifical visual identification, the effectual unstable inaccuracy who guarantees artifical judgement, omit the condition such as erroneous judgement, easy operation is changed and intelligent, the unstable drawback of original timing and quantitative random access inspection yield has been solved, the operation is simple, high efficiency, promote shipment quality 45%, and combine the device of dotting with the testing result, qualified products and defective work have effectively accurately been distinguished, other processes in succession can directly distinguish, it does not have defective work and undetected article inflow to guarantee in the shipment product.

Description

Device for judging and marking qualified products through visual detection

Technical Field

The utility model relates to a visual detection technical field specifically is a visual detection judges and marks qualified device of product.

Background

The radium-shine trade mark of product detects link in current production adopts traditional film to compare the detection mode, and the product that radium-shine trade mark has been accomplished is compared with film standard component coincidence by hand, observes the coincidence state of letter lines and being detected product trade mark letter in the standard component film, and complete coincidence is promptly qualified, has that letter position wholly squints, partial lines are interior partially or state such as outer partially unqualified.

For the manual comparison and detection of the film, the manual operation experience, the vision condition, the detection environment light condition and the low production efficiency are completely relied on, the whole detection of the product cannot be carried out, only the regular and quantitative sampling detection can be carried out, the detection accuracy degree cannot be guaranteed in percentage, the misjudgment rate is extremely high, and the quality control of the delivered product is difficult to control. With the increase of the yield, training operation technicians are required to be greatly increased according to the current production efficiency, high cost investment is faced, and the method is not beneficial to occupying an industry competitive advantage position.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides a visual detection judges and mark qualified device of product has solved the artifical comparison of film and has detected, relies on manual operation experience completely, and the eyesight situation detects environment light condition, and production efficiency is low, can't carry out the whole detections of product, can only advance quantitative sampling detection, and its detection accuracy degree can't be guaranteed hundredth percent, and the erroneous judgement rate is high, makes the difficult accuse of the product quality control of shipment. With the increase of the yield, the training operation technicians are required to be greatly increased according to the current production efficiency, and the problems of high cost investment and unfavorable market competitive position occupation are faced.

(II) technical scheme

In order to achieve the above object, the utility model provides a following technical scheme:

a device for judging and marking qualified products through visual detection comprises a device base, products to be detected, a dotting support, a dotting double-shaft air cylinder, a touch screen human-computer interface, a camera mounting clamp, a CCD camera, a filter mounting clamp, a filter light supplementing device, a starting button, an alarm, a station to be detected, a product clamp and a dotting oil pen, wherein the products to be detected are fixed on the device base through the product clamp, the dotting support is fixedly arranged at the top of the device base, the dotting double-shaft air cylinder is arranged on the dotting support and corresponds to the position right above the products to be detected, the dotting oil pen is fastened at the end part of a piston rod of the dotting double-shaft air cylinder and is used for dotting the products after the products are judged to be qualified, the touch screen human-computer interface is fixedly arranged on the side wall of the dotting support, a mounting seat is arranged on the device base, the camera, the CCD camera is clamped in the camera mounting fixture, the filter mounting fixture is mounted on the mounting seat and corresponds to the position below the camera mounting fixture, the filter light supplementing device is fixed to the position under the CCD camera through the camera mounting fixture, the starting button and the alarm are mounted at one corner of the top of the device base, a station to be detected is arranged under the filter light supplementing device corresponding to the top of the device base, and one end of a product to be detected is arranged on the station to be detected.

As a preferred technical scheme of the utility model, the support of dotting comprises stand and crossbeam, and the stand is installed perpendicularly on the device base, and the crossbeam is installed perpendicularly on the stand, the biax cylinder of dotting is installed perpendicularly on the crossbeam, the biax cylinder of dotting and crossbeam axial sliding fit.

As an optimal technical scheme of the utility model, the mount pad is two vertical fixation's location stand, sliding fit between camera sectional fixture and the location stand.

As an optimal technical scheme of the utility model, touch-sensitive screen human-computer interface installs in the upper left side position of device base.

As the utility model discloses an optimized technical scheme, product anchor clamps are provided with individually, and individual product anchor clamps interval sets gradually, and two among the individual product anchor clamps correspond respectively to set up under filter light filling device position and get a little the position under the oil pen.

(III) advantageous effects

Compared with the prior art, the utility model provides a visual detection judges and marks qualified device of product possesses following beneficial effect:

1. this visual detection judges and marks qualified device of product, adopts this visual detection to judge and mark qualified device of product, replaces film and compares artifical visual identification, and the effectual unstable inaccuracy that has guaranteed artifical judgement omits the condition such as erroneous judgement, and easy operation is intelligent, and is low to operating personnel's requirement, only needs the operation of simply getting the blowing, has saved a large amount of personnel training cost 60%, saves 60% in man-hour, and lifting efficiency 60%.

2. This visual detection judges and marks qualified device of product, has solved the unstable drawback of original timing ration spot check yield, can carry out all detections of all shipment products through this device, easy operation, and is efficient, promotes shipment quality 45%.

3. The device for judging and marking the qualified products through visual detection combines the detection result with the dotting device, effectively and accurately distinguishes the qualified products from the unqualified products, can directly distinguish in other subsequent processes, and ensures that no unqualified products and missed products flow into the delivered products.

Drawings

FIG. 1 is a schematic view of the overall appearance structure of the present invention;

FIG. 2 is a front view of the present invention;

fig. 3 is a top view of the present invention.

In the figure: 1. a device base; 2. products to be detected; 3. dotting a bracket; 4. dotting the double-shaft cylinder; 5. a touch screen human-machine interface; 6. a camera mounting fixture; 7. a CCD camera; 8. a filter mounting fixture; 9. a filter light supplement device; 10. a start button; 11. an alarm; 12. a station to be detected; 13. a product clamp; 14. and (5) dotting the oil pen.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Examples

Please refer to fig. 3, the utility model provides a visual inspection judges and marks qualified product device, it includes device base 1, examine the product 2, beat a little support 3, beat a little biax cylinder 4, touch-sensitive screen human-computer interface 5, camera mounting fixture 6, CCD camera 7, filter mounting fixture 8, filter light filling device 9, start button 10, alarm 11, wait to detect station 12, product fixture 13 and beat a little oil pen 14, wherein, examine the product 2 and fix on device base 1 through product fixture 13, beat a little support 3 fixed mounting in device base 1's top, beat a little biax cylinder 4 and install on beat a little support 3 and correspond to examine the position directly over the product 2, beat a little oil pen 14 and fasten in the piston rod end portion of beating a little biax cylinder 4, beat a little oil pen 14 and be used for beating a little to judging qualified product, touch-sensitive screen human-computer interface 5 fixed mounting is on the lateral wall of beating a little support 3, be equipped with the mount pad on device base 1, camera sectional fixture 6 installs on the mount pad, CCD camera 7 presss from both sides tightly in camera sectional fixture 6, filter sectional fixture 8 installs the below position that corresponds camera sectional fixture 6 on the mount pad, filter light filling device 9 is fixed in CCD camera 7 through camera sectional fixture 6 under the position, start button 10 and alarm 11 are installed in the top one corner of device base 1, be equipped with under the corresponding filter light filling device 9 in device base 1's top and wait to detect station 12, the one end of waiting to detect product 2 is arranged in and is waited to detect on station 12.

In this embodiment, the utility model discloses still include control system, control system adopts P L C controller, is equipped with the upper and lower deviation tolerance in the system, promptly qualified and unqualified decision standard, the utility model discloses in beat some support 3 and CCD camera 7 and filter light filling device 9 and keep the certain distance to mutual interference is avoided.

Specifically, the dotting support 3 is composed of a stand column and a cross beam, the stand column is vertically installed on the device base 1, the cross beam is vertically installed on the stand column, the dotting double-shaft cylinder 4 is vertically installed on the cross beam, and the dotting double-shaft cylinder 4 is in axial sliding fit with the cross beam.

In this embodiment, during operation, after the start detection, CCD camera 7 automatic shooting detection is compared to the output judges qualified or unqualified signal, judge qualified back output signal drive and beat a biax cylinder 4, beat the solenoid valve action of biax cylinder 4, the cylinder piston rod is released, beat a some oil pen 14 and push down contact product and beat the face, reach and beat the face in the twinkling of an eye, beat and accomplish, through the position sensing signal of cylinder, the feedback is got ready and is accomplished, and the solenoid valve resets, and the cylinder is automatic to be withdrawn, gets ready and accomplishes.

Specifically, the mounting base is two vertically fixed positioning columns, and the camera mounting fixture 6 is in sliding fit with the positioning columns.

In this embodiment, during the use, be fixed in on camera sectional fixture 6 with CCD camera 7, install camera sectional fixture 6 on the mount pad, camera sectional fixture 6 installs directly over filter light filling device 9 through two vertically fixed location stand columns to can reciprocate, adjust CCD camera 7's focus.

Specifically, the touch screen human-computer interface 5 is installed at the upper left position of the device base 1.

In this embodiment, the above structure is convenient for adjusting the angle to the front view and the operator, so as to observe and read the relevant information in real time.

Specifically, product anchor clamps 13 are provided with 3, and 3 product anchor clamps 13 interval sets gradually, and two of 3 product anchor clamps 13 correspond respectively and set up under filter light filling device 9 position and get a little the position under oil pen 14.

The utility model discloses a theory of operation and use flow are that during operation, put into product anchor clamps 13 according to the locating position with the standard component, press start button 10, press P L C logic control filter light filling device 9 automatic light filling, CCD camera 7 is shot automatically, the system will detect the photo of shooting and compare with the reference picture, and judge according to the decision criterion of predetermineeing, output signal drive after judging qualified beats some biax cylinder 4, beat the solenoid valve action of some biax cylinder 4, the cylinder piston rod is released, it hits the face to beat the product of some oil pen 14 pressure contact, reach and hit the face in the twinkling of an eye, it accomplishes to beat, through the position sensing signal of cylinder, the feedback is hit and is accomplished, the solenoid valve resets, the cylinder is automatic to be returned, it accomplishes to beat, judge unqualified back output signal, drive alarm device light red light and buzzing warning.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A visual inspection judges and marks the qualified device of product, its characterized in that: the device comprises a device base (1), a product to be detected (2), a dotting support (3), a dotting double-shaft cylinder (4), a touch screen human-computer interface (5), a camera mounting fixture (6), a CCD camera (7), a filter mounting fixture (8), a filter light supplementing device (9), a starting button (10), an alarm (11), a station to be detected (12), a product fixture (13) and a dotting oil pen (14), wherein the product to be detected (2) is fixed on the device base (1) through the product fixture (13), the dotting support (3) is fixedly arranged at the top of the device base (1), the dotting double-shaft cylinder (4) is arranged at a position right above the dotting support (3) corresponding to the product to be detected (2), the dotting oil pen (14) is fastened at the end part of a piston rod of the dotting double-shaft cylinder (4), and the dotting oil pen (14) is used for dotting the qualified product after judgment, touch-sensitive screen human-computer interface (5) fixed mounting is on the lateral wall of dotting support (3), be equipped with the mount pad on device base (1), camera sectional fixture (6) are installed on the mount pad, CCD camera (7) press from both sides tightly in camera sectional fixture (6), filter sectional fixture (8) are installed and are corresponded the below position of camera sectional fixture (6) on the mount pad, filter light filling device (9) are fixed in CCD camera (7) through camera sectional fixture (6) position under, start button (10) and alarm (11) are installed in the top one corner of device base (1), be equipped with under the corresponding filter light filling device (9) in the top of device base (1) and wait to detect station (12), the one end of waiting to detect product (2) is arranged in and is waited to detect on station (12).

2. The visual inspection qualification and marking device of claim 1, wherein: the dotting support (3) is composed of an upright column and a cross beam, the upright column is vertically installed on the device base (1), the cross beam is vertically installed on the upright column, the dotting double-shaft cylinder (4) is vertically installed on the cross beam, and the dotting double-shaft cylinder (4) is in axial sliding fit with the cross beam.

3. The visual inspection qualification and marking device of claim 1, wherein: the mounting seat is two vertically fixed positioning upright posts, and the camera mounting clamp (6) is in sliding fit with the positioning upright posts.

4. The visual inspection qualification and marking device of claim 1, wherein: the touch screen man-machine interface (5) is arranged at the upper left position of the device base (1).

5. The visual inspection qualification and marking device of claim 1, wherein: the product clamp (13) is provided with 3, 3 product clamps (13) are arranged at intervals in sequence, and two of the 3 product clamps (13) are respectively and correspondingly arranged at positions under the filter light supplementing device (9) and at positions under the dotting oil pen (14).