CN112985196A - Based on initiating explosive device detection mechanism - Google Patents
Based on initiating explosive device detection mechanism Download PDFInfo
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- CN112985196A CN112985196A CN202110343079.8A CN202110343079A CN112985196A CN 112985196 A CN112985196 A CN 112985196A CN 202110343079 A CN202110343079 A CN 202110343079A CN 112985196 A CN112985196 A CN 112985196A
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- detection mechanism
- detection
- backup pad
- support
- fixed mounting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
- F42B35/00—Testing or checking of ammunition
Abstract
The invention discloses a detection mechanism based on an exploder, which comprises a base, a bracket group, a detection mechanism, a man-machine interaction machine and a defective product box. The invention has simple structure and reasonable design, and solves the problems of low detection speed, uncertain qualification rate, incapability of storing product appearance information, inconvenience for information tracing, missing detection, false detection, safety caused by long-time manual operation of the primer and the like caused by manual visual inspection.
Description
Technical Field
The invention relates to the field of detonator detection, in particular to a detonator detection mechanism.
Background
The shape structure of the primer is mainly cylindrical and truncated cone-shaped, the top of the primer is provided with a through round hole of a detonator or a detonating cord, and the principle of the initiation is that the primer is initiated by the detonator or the detonating cord wound or inserted on the primer. In addition, most of the initiators in the market have the characteristics of high initiation sensitivity, high detonation velocity, high power and the like, so that strict and rigorous production procedures are required for safety control in the production process of the initiators, and otherwise, irreparable loss can be caused. At present, the rear end package of the existing detonating device production line depends on manual visual inspection, and the inspection content mainly inspects the appearance and the functional hole of each detonating device; the production process of the traditional manual detection detonating device generally has a plurality of problems, for example, on one hand, the detection speed is slow, the overall efficiency is affected, on the other hand, the qualification rate cannot be ensured, the product appearance information cannot be stored, and the information tracing is not facilitated; from the safety perspective, the detonator is operated manually for a long time, and has certain danger; in addition, the labor intensity of manual repeatability is increased, visual fatigue is easily caused, and a plurality of thought factors are considered. By adopting manual visual inspection, due to the fact that the experience, knowledge level and subjective judgment of workers are different, detection deviation may exist on the appearance and functional hole detection of the detonator body, in addition, the judgment standard has no specific quantitative index, detection omission, false detection and the like are easily caused, and the quality of products cannot be fundamentally ensured. The manual detection influences the overall efficiency of the production line, so that the enterprise benefit is reduced.
Therefore, in order to solve the problem, an initiator-based detection mechanism needs to be invented, so that the problems of low detection speed, incapability of ensuring the qualified rate, incapability of storing product appearance information, inconvenience in information tracing, missing detection, false detection, safety caused by manual long-time operation of the initiator and the like caused by manual visual detection are solved.
Disclosure of Invention
The invention aims to provide a detection mechanism based on an initiator, which solves the problems of low detection speed, incapability of ensuring qualified rate, incapability of storing product appearance information, inconvenience in information tracing, omission, false detection, safety caused by long-time manual operation of the initiator and the like caused by manual visual detection.
In order to solve the technical problems, the invention adopts the following technical scheme:
a detection mechanism based on an exploder comprises a base, a support group, a detection mechanism, a man-machine interaction machine and a defective product box. The utility model discloses a camera module, including the support plate, the backup pad is installed at the base top, the switch board sets up inside the base, support group fixed mounting is on the backup pad, including the support frame of fixed mounting in backup pad edge, fixes on the backup pad and lie in the top mechanism support at backup pad center to and the mechanism support group of fixed mounting on the backup pad and perpendicular to top mechanism support, top, lateral part and bottom detection mechanism install in the frame, detect camera unit fixed mounting on lateral part detection mechanism, man-machine interaction machine fixed mounting is provided with display screen and control panel in one side of support frame, one side, the one end that is close to bottom detection mechanism at the backup pad is installed to bad product box.
Preferably, the support groups are two groups, namely a bottom mechanism support and a side mechanism support, the bottom mechanism support is located above the defective product box, and the side mechanism support is located above the control cabinet.
Preferably, the support frame is provided with a plurality of mounting holes, the position of the detection camera can be adjusted according to the model shape of the detonator, and the requirement of multi-range omnibearing detection is met.
Preferably, the base is externally provided with a protective shell capable of protecting the circuits and the electrical components in the control cabinet.
Preferably, one end of the bottom detection mechanism, which is close to the supporting plate, is provided with a moving mechanism, so that unqualified products screened by the sorting machine can be moved into a defective product box, and full-automatic production is realized.
Preferably, the image acquisition module is electrically connected with a human-computer interaction interface, and the human-computer interaction interface comprises a computer.
Compared with the prior art, the invention has the beneficial technical effects that:
the invention is simple and easy to operate, has reasonable design, can realize the automatic detection of the detonator from the bottom, the top and the side by utilizing the advanced visual detection technology, improves the detection efficiency and efficiency, reduces the manual management cost, improves the production safety of the detonator, and visualizes and digitizes the detection data; the conveying channel is divided into a detection section and a rejection section through the optimized setting of the mechanical movement module, and a positioning block is arranged on the detection section, so that the functions of positioning and centering a detonator are achieved, the conveying stability of the detonator is ensured, and the final image acquisition precision is improved; the gripping part is provided with a vacuum chuck, and the detonating primer is sorted by utilizing the adsorption force formed by partial vacuum, so that the phenomenon that the detonating primer is self-exploded due to improper setting of clamping force when the traditional mechanical claw grips is avoided; meanwhile, the top detection camera and the side detection camera are arranged at the preset positions, and are matched with a special algorithm for adapting to a plurality of different defects, the algorithm is improved aiming at the special form of the primer, the specificity is improved, and the accuracy of defect detection is further improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the detonating primer-based detection mechanism of the present invention;
the reference numbers in the figures are: 1. a base; 2. a support plate; 3. a bracket set; 4. a bottom detection mechanism; 5. a side detection mechanism; 6. a top detection mechanism; 7. a control cabinet; 8. a human-computer interaction machine; 9. a moving mechanism; 10. a defective product box; 11. and detecting the camera set.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the detonation tool-based detection mechanism comprises a base 1, a bracket group 3, a detection mechanism, a human-computer interaction machine 8 and a defective product box 10. The utility model discloses a mechanism, including the support plate 2, the supporting plate 2 is installed at 1 top of base, switch board 7 sets up inside 1 base, 3 fixed mounting of support group are on supporting plate 2, including the support frame of fixed mounting in 2 edges of supporting plate, fix on supporting plate 2 and lie in the top mechanism support at supporting plate 2 center to and fixed mounting on supporting plate 2 and the mechanism support group 3 of perpendicular to top mechanism support, top, lateral part and bottom detection mechanism install in the frame, 11 fixed mounting of detection camera group are on lateral part detection mechanism 5, 8 fixed mounting of man-machine interaction machine are in one side of support frame, and one side is provided with display screen and control panel, bad product box 10 is installed in the one end that supporting plate 2 is close to bottom detection mechanism 4.
As a preferred embodiment, the two sets of the bracket sets 3 are a bottom mechanism bracket and a side mechanism bracket, respectively, the bottom mechanism bracket is located above the defective product box 10, and the side mechanism bracket is located above the control cabinet 7.
As a preferred embodiment, the support frame is provided with a plurality of mounting holes, so that the position of the detection camera can be adjusted according to the model and shape of the detonator, and the requirement of multi-range omnibearing detection is met.
In a preferred embodiment, the base 1 is externally provided with a protective casing capable of protecting the wires and electrical components in the control cabinet 7.
In a preferred embodiment, a moving mechanism 9 is arranged at one end of the bottom detection mechanism 4 close to the supporting plate 2, so that unqualified products screened by the sorting machine can be moved into a defective product box 10, and full-automatic production is realized.
As a preferred embodiment, the image capturing module is electrically connected to a human-computer interface, and the human-computer interface includes a computer.
When the invention works, the lateral detection mechanism 5 moves the waiting position of the detonator, the lateral detection mechanism 5 descends to a specified height, and the suction mechanism sucks the detonator to the scanning position of the detection camera corresponding to the lateral surface of the detonator; the side detection mechanism 5 is in place, the side camera starts the first detection scanning, the result is recorded, and the detected data is displayed on the human-computer interaction machine 8; after the detection of the side detection camera 5 is finished, the suction mechanism puts the detonating primer into the conveyor line mold, and the side detection mechanism 5 resets and performs the repeated action of the next detonating primer side detection; the conveyor line moves for fixing the step length, the detonating primer is conveyed into the scanning range of the top detection camera 6, and the visual detection result is waited to be completed; a top detection camera 6 receives signals, detects the functional hole at the top of the primer, and sends the real object picture to system software for picture data analysis; waiting for the top detection camera to scan the detection result to finish the operation of the conveying line, and conveying the detonating primer to the tail end suction station of the conveying line die to stop; the bottom detection mechanism 4 absorbs the detonating tool to be detected, moves to the bottom detection station of the bottom detection mechanism 4 and stops; the bottom detection camera 4 receives signals and detects related items at the bottom of the detonator; and after the detection is finished, the good products are placed on a conveying line and flow to the sorting machine, and the defective products are removed by the moving mechanism.
The above-described embodiments are merely preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and various modifications and variations of the technical solution of the present invention may be made by those skilled in the art without departing from the spirit of the present invention, which is defined by the claims of the present invention.
Claims (6)
1. A detonation tool-based detection mechanism is characterized by comprising a base, a support group, a detection mechanism, a man-machine interaction machine and a defective product box. The utility model discloses a camera module, including the support plate, the backup pad is installed at the base top, the switch board sets up inside the base, support group fixed mounting is on the backup pad, including the support frame of fixed mounting in backup pad edge, fixes on the backup pad and lie in the top mechanism support at backup pad center to and the mechanism support group of fixed mounting on the backup pad and perpendicular to top mechanism support, top, lateral part and bottom detection mechanism install in the frame, detect camera unit fixed mounting on lateral part detection mechanism, man-machine interaction machine fixed mounting is provided with display screen and control panel in one side of support frame, one side, the one end that is close to bottom detection mechanism at the backup pad is installed to bad product box.
2. The detonation-based detection mechanism of claim 1, wherein the sets of brackets are two, a bottom mechanism bracket and a side mechanism bracket, the bottom mechanism bracket being located above the defective product cartridge and the side mechanism bracket being located above the control cabinet.
3. The mechanism of claim 1, wherein the support frame is provided with a plurality of mounting holes, so that the position of the detection camera can be adjusted according to the model and shape of the detonator, and the requirement of multi-range omnibearing detection is met.
4. The initiator-based detection mechanism of claim 1, wherein the base is externally provided with a protective enclosure capable of protecting the circuitry and electrical components in the control cabinet.
5. The detonation tool-based detection mechanism according to claim 1, wherein a moving mechanism is arranged at one end of the bottom detection mechanism close to the supporting plate, so that unqualified products screened by the sorting machine can be moved into a defective product box, and full-automatic production is realized.
6. The detonation-based detection mechanism of claim 1, wherein the image acquisition module is electrically connected to a human-machine interface, and the human-machine interface comprises a computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110343079.8A CN112985196A (en) | 2021-03-30 | 2021-03-30 | Based on initiating explosive device detection mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110343079.8A CN112985196A (en) | 2021-03-30 | 2021-03-30 | Based on initiating explosive device detection mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112985196A true CN112985196A (en) | 2021-06-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110343079.8A Pending CN112985196A (en) | 2021-03-30 | 2021-03-30 | Based on initiating explosive device detection mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112985196A (en) |
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2021
- 2021-03-30 CN CN202110343079.8A patent/CN112985196A/en active Pending
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