CN213516831U

CN213516831U - Automatic detection device for part structure

Info

Publication number: CN213516831U
Application number: CN202022013267.8U
Authority: CN
Inventors: 林健信
Original assignee: Delilai Precision Manufacturing Huizhou Co ltd
Current assignee: Delilai Precision Manufacturing Huizhou Co ltd
Priority date: 2020-09-15
Filing date: 2020-09-15
Publication date: 2021-06-22
Anticipated expiration: 2030-09-15

Abstract

The utility model provides a part structure automatic checkout device, the device includes major structure, detecting element and mobile unit, has set up detecting element and mobile unit on major structure, and this detecting element includes the CCD camera, and the opposition detection area of this CCD camera will wait to detect the product and place on the mobile unit, and this mobile unit orientation removes to the detection area, will wait to detect the product and place in the shooting scope of CCD camera. The utility model relates to a part automatic checkout device is through configuring the CCD camera, and the part that delivers to the mobile unit location is shot and is compared, directly obtains the testing result, avoids taking place the condition of erroneous judgement neglected judgement easily among the artifical testing process, has practiced thrift time raise the efficiency, has promoted and has detected correct rate and stability, has realized more strict product control requirement.

Description

Automatic detection device for part structure

[ technical field ] A method for producing a semiconductor device

The utility model relates to a mechanical automation technical field especially relates to part automated inspection technique and detection device.

[ background of the invention ]

The front panel structure of network server machine case is complicated, and its front has a large amount of louvres and the mounting hole of different shapes, when examining this type of part, often adopts artifical vision direct observation's mode to compare, needs to inspect relevant hole have processing, position and shape whether correct, thereby judge whether qualified through observing and comparing.

Because part structure is complicated, a large amount of pore structures rely on artifical visual detection, the in-process produces visual fatigue easily, and the detection mode that this kind of artifical visual comparison is too relies on people's subjective judgement, under long-time continuous operation, tired or distraction etc. all very easily lead to the defective products to leak and judge as the yields, and pure artifical inspection inefficiency, can't satisfy the requirement of time benefit, reach the control level of quality.

[ summary of the invention ]

The utility model discloses to above problem provide one kind and carried out the automatic checkout Device that vision contrast detected through Charge coupled element (CCD Charge coupled Device) camera, the Device shoots the part and detects with automatic identification through configuration CCD camera, avoids human factor's detection error, breaks away from the reliance to artifical the detection, reduces intensity of labour by a wide margin, promotes detection efficiency, satisfies the high efficiency and the detection stability of production, promotes the product quality control level.

The utility model relates to a part structure automatic checkout device, the device include major structure, detecting element and mobile unit, its characterized in that has set up detecting element and mobile unit in the major structure, and this detecting element includes the CCD camera, and the opposition detection area of this CCD camera will wait to detect the product and place on the mobile unit, and this mobile unit directional movement is to the detection area, will wait to detect the shooting within range that the product was arranged in the CCD camera.

This major structure includes whole rack, testing platform, workstation, main cabinet, operation surface, part business turn over window, mutual display screen, is equipped with testing platform in the whole rack, is equipped with corresponding level's workstation outside this testing platform, is the main cabinet in testing platform's below, on whole rack, testing platform's front is equipped with part business turn over window, has set up operation surface in the below of this part business turn over window, and this operation surface is equipped with mutual display screen.

The operation surface is provided with various keys including a power-on key, a power-off key, an emergency stop key and a detection key besides the interactive display screen. The top of the whole cabinet is also provided with a three-color lamp which is a result display lamp and is used for prompting different color display according to different detection.

The detection unit and the mobile unit are arranged on a detection platform in the whole cabinet, and the moving range of the mobile unit covers the position corresponding to the detection unit to the position outside the part access window.

The detection unit comprises a CCD camera and a camera bracket, wherein the CCD camera is fixedly supported on the camera bracket, and a camera head of the CCD camera vertically faces the direction of the detection platform.

The mobile unit comprises an electric control translation table and a part placing disc, and the part placing disc is fixed on the electric control translation table.

The part placing plate is provided with a part positioning and placing groove, and the size and the shape of the part positioning and placing groove correspond to the part to be detected.

The utility model relates to a part automatic checkout device is through configuring the CCD camera, and the part that delivers to the mobile unit location is shot and is compared, directly obtains the testing result, avoids taking place the condition of erroneous judgement neglected judgement easily among the artifical testing process, has practiced thrift time raise the efficiency, has promoted and has detected correct rate and stability, has realized more strict product control requirement.

[ description of the drawings ]

FIG. 1 is a schematic structural view of an automatic detecting device for a part structure according to the present invention;

FIG. 2 is a schematic view of an operation surface of the automatic detecting device for a part structure according to the present invention;

FIG. 3 is a schematic structural view of a detection platform of the automatic detection device for part structures according to the present invention;

fig. 4 is a schematic structural view of a mobile unit of the automatic part structure detection device according to the present invention;

wherein: 10. A body structure; 11. an integral cabinet; 12. a detection platform; 13. a work table; 14. a main cabinet; 15. an operating surface; 151. a power-on key; 152. a shutdown key; 153. a scram key; 154. a detection key; 16. the part enters and exits the window; 17. an interactive display screen; 18. an alarm device; 20. a detection unit; 21. a CCD camera; 22. a camera support; 30. a mobile unit; 31. an electrically controlled translation stage; 32. a part placing tray; 321. a part positioning and placing groove;

100. and (5) detecting the product to be detected.

[ detailed description ] embodiments

The present invention will be described in detail with reference to the accompanying drawings and examples. Examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

Referring to fig. 1, there is shown an automatic detecting device for the component structure, which mainly functions to automatically and intelligently complete the feeding detection and the work of giving the detection result by configuring a CCD camera into an integrated cabinet.

As shown in fig. 1, the apparatus includes a main body structure 10, a detection unit 20 and a moving unit 30, the detection unit 20 and the moving unit 30 are disposed on the main body structure 10, the detection unit 20 includes a CCD camera 21, the opposite detection areas of the CCD camera 21, the product 100 to be detected is placed on the moving unit 30, the moving unit 30 is moved to the detection area in an oriented manner, and the product 100 to be detected is placed within a shooting range of the CCD camera 21.

This major structure 10 includes whole rack 11, testing platform 12, workstation 13, main rack 14, operation surface 15, part business turn over window 16, mutual display screen 17, be equipped with testing platform 12 in the whole rack 11, be equipped with corresponding level's workstation 13 outside this testing platform 12, below testing platform 12 is main rack 14, on whole rack 11, testing platform 12's front is equipped with part business turn over window 16, operation surface 15 has been set up in the below of this part business turn over window 16, this operation surface 15 is equipped with mutual display screen 17.

For the main structure, the main frame of the main structure is the integral cabinet 11, the middle of the integral cabinet is the detection platform 12 for detection, and the lower main cabinet 14 is used for placing the main machine.

Referring to fig. 2, the operation surface 15 is provided with various keys including a power-on key 151, a power-off key 152, an emergency stop key 153 and a detection key 154 in addition to the interactive display screen 17. The functions of starting up, shutting down, stopping operation immediately under emergency and the like are respectively completed. The top of the whole cabinet 11 is also provided with a three-color lamp 18, the three-color lamp 18 can emit light with different colors according to different conditions, and can emit red light to prompt and alarm under the condition of unqualified products.

The detecting unit 20 and the moving unit 30 are disposed on the detecting platform 12 in the integral cabinet, and the moving range of the moving unit 30 covers the position corresponding to the detecting unit 20 to the position outside the part access window 16. That is, the mobile unit needs to receive the product 100 to be detected from the outside of the part access window 16, and then move to send the product 100 to be detected to the working area of the detection unit to complete the detection.

Referring to fig. 3, which shows the detecting unit and the moving unit, the detecting unit 20 includes a CCD camera 21 and a camera support 22, the CCD camera 21 is fixedly supported on the camera support 22, and the camera of the CCD camera 21 is vertically oriented toward the detecting platform 12. The moving unit 30 includes an electrically controlled translation stage 31 and a part placing tray 32, and the part placing tray 32 is fixed on the electrically controlled translation stage 31.

Referring to fig. 4, which shows the moving unit with emphasis, the component placing tray 32 is provided with a component positioning placing groove 321, and the size and shape of the component positioning placing groove 321 correspond to the component to be detected.

During production: part location standing groove 321 in putting into part placing tray 32 with the part 100 that awaits measuring presses detection key 154, and part 100 can detect in the entering device, if detect qualified then the tristimulus lamp show green and withdraw from the part, if detect unqualified then the tristimulus lamp show red warning, and the part stays inside the board, need press the detection key once more and just can withdraw from, and the mutual display screen of testing process can show part contrast state and relevant detection data in real time.

The above description is only for the preferred embodiment of the present invention, and the present invention is not limited to the above description, and although the present invention is disclosed in the preferred embodiment, it is not limited to the above description, and any person skilled in the art can make modifications or changes equivalent to the above disclosed technical content without departing from the technical scope of the present invention.

Claims

1. The utility model provides a part structure automatic checkout device, the device includes major structure, detecting element and mobile unit, its characterized in that has set up detecting element and mobile unit on major structure, and this detecting element includes the CCD camera, and the opposition detection area of this CCD camera will wait to detect the product and place on the mobile unit, and this mobile unit orientation removes to the detection area, will wait to detect the product and place in the shooting scope of CCD camera.

2. The automatic detection device for the part structure according to claim 1, wherein the main structure comprises an integral cabinet, a detection platform, a workbench, a main cabinet, an operation surface, a part access window and an interactive display screen, the detection platform is arranged in the integral cabinet, the workbench with the corresponding level is arranged outside the detection platform, the main cabinet is arranged below the detection platform, the part access window is arranged on the integral cabinet and on the front surface of the detection platform, the operation surface is arranged below the part access window, and the interactive display screen is arranged on the operation surface.

3. The automatic parts structure detecting device as claimed in claim 2, wherein the operation surface is provided with various keys including a power-on key, a power-off key, a scram key and a detection key in addition to the interactive display screen.

4. The automatic detection device for the part structure according to claim 2, wherein a three-color lamp is further provided on the top of the integral cabinet.

5. The automatic detection device for the part structure according to claim 2, wherein the detection unit and the moving unit are disposed on the detection platform in the integrated cabinet, and the moving range of the moving unit covers the position corresponding to the detection unit to a position outside the part access window.

6. The automatic detecting device for the part structure as claimed in claim 5, wherein the detecting unit comprises a CCD camera and a camera support, the CCD camera is fixedly supported on the camera support, and the CCD camera is vertically oriented to the detecting platform.

7. The automatic detecting device for the part structure according to claim 6, wherein the moving unit comprises an electrically controlled translation stage and a part placing tray, the part placing tray being fixed on the electrically controlled translation stage.

8. The automatic detecting device for the component structure according to claim 7, wherein the component placing tray is provided with a component positioning slot, and the size and shape of the component positioning slot correspond to the component to be detected.