CN209640236U - A kind of full-automatic AI intelligent detection equipment of photovoltaic semi-finished product undesired component - Google Patents
A kind of full-automatic AI intelligent detection equipment of photovoltaic semi-finished product undesired component Download PDFInfo
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- CN209640236U CN209640236U CN201822025548.8U CN201822025548U CN209640236U CN 209640236 U CN209640236 U CN 209640236U CN 201822025548 U CN201822025548 U CN 201822025548U CN 209640236 U CN209640236 U CN 209640236U
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- 239000011265 semifinished product Substances 0.000 title claims abstract description 62
- 238000001514 detection method Methods 0.000 title claims abstract description 12
- 238000006073 displacement reaction Methods 0.000 claims abstract description 40
- 238000004891 communication Methods 0.000 claims abstract description 9
- 238000012544 monitoring process Methods 0.000 claims description 5
- 239000003381 stabilizer Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000007689 inspection Methods 0.000 abstract description 17
- 239000000047 product Substances 0.000 abstract description 7
- 230000002950 deficient Effects 0.000 abstract description 5
- 238000003475 lamination Methods 0.000 abstract description 4
- 230000009471 action Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model discloses a kind of full-automatic AI intelligent detection equipments of photovoltaic semi-finished product undesired component, including conveying device, upper light source, lower light source, displacement drive, displacement sensor, image capture module and PLC control system, the lower section for checking station is arranged in lower light source, and can be along checking that the length direction of station is moved, lower light source is controlled by lower light source controller；Displacement drive is arranged on bracket, and lower light source is mounted on displacement drive by slide；PLC control system respectively with conveying device, upper light source controller, lower light source controller, displacement drive, displacement sensor and image capture module communication connection.The utility model not only reduces the labor intensity of operator, and it also improves the inspection efficiency of photovoltaic semi-finished product and checks precision, it can check small foreign matter and the color difference under photovoltaic semi-finished product module, improve the checking ability to photovoltaic semi-finished product module, prevent the defective products of photovoltaic semi-finished product module before lamination.
Description
Technical field
The utility model relates to jack inspection equipment technical field, it is complete to be related specifically to a kind of photovoltaic semi-finished product undesired component
Automatic AI intelligent detection equipment.
Background technique
Photovoltaic module needs to carry out photovoltaic semi-finished product module in process of production jacking inspection, and the prior art is used for
The jacking of photovoltaic semi-finished product module checks that equipment when checking photovoltaic semi-finished product module, is mostly completed by manually
, the labor intensity of operator is not only increased using such test mode, and also reduce the inspection of photovoltaic semi-finished product
Efficiency and inspection precision；Another, the existing jacking for photovoltaic semi-finished product module check equipment check photovoltaic half at
When product component, the upper polishing that the overwhelming majority uses, when the equipment adopted the structure checks photovoltaic semi-finished product module, inspection
It looks into that effect is poor, the offset of battery strings and the foreign matter of part photovoltaic semi-finished product module upper surface can only be checked, for light
The foreign matter and color difference for lying prostrate semi-finished product module lower surface be all difficult to check, easily causes color difference component missing inspection, to photovoltaic half at
The inspection work of product component brings biggish inconvenience.
However in view of the deficiencies of the prior art, a kind of design is reasonable, structure is simple, operation side it is necessary to develop by developer
Just, the labor intensity of operator is not only reduced, and also improves the inspection efficiency of photovoltaic semi-finished product and checks precision,
Can check small foreign matter and the color difference under photovoltaic semi-finished product module, improve the checking ability to photovoltaic semi-finished product module,
The defective products of photovoltaic semi-finished product module is prevented into the full-automatic AI intelligent detection equipment of photovoltaic semi-finished product undesired component before lamination.
Utility model content
In order to solve the problems existing in the prior art, the utility model aim provide a kind of design rationally, structure is simple, behaviour
Facilitate, not only reduce the labor intensity of operator, and also improves the inspection efficiency and inspection of photovoltaic semi-finished product
Precision can check small foreign matter and color difference under photovoltaic semi-finished product module, improve the inspection to photovoltaic semi-finished product module
Ability, by the defective products of photovoltaic semi-finished product module prevent before lamination be used for photovoltaic semi-finished product module efficient jacking inspection set
It is standby.
In order to solve the above technical problems, the utility model is realized using following technical scheme:
A kind of full-automatic AI intelligent detection equipment of photovoltaic semi-finished product undesired component, which is characterized in that including
One bracket, the bracket include generally rectangular upper mounting plate and four vertex that upper mounting plate is arranged in
Stabilizer blade, the top of the stabilizer blade be equipped with enclosed as frame made of check station；
One is separately positioned on the conveying device for checking station two sides and photovoltaic semi-finished product module capable of being delivered to upper part；
The one upper light source for being checked the foreign matter of photovoltaic semi-finished product module upper surface and internal sliver, it is described on
Light source is arranged on upper mounting plate, and the upper light source is controlled by upper light source controller；
The one lower light source for being checked the foreign matter and color difference of photovoltaic semi-finished product module lower surface, the lower light source
The lower section for checking station is set, and can be along checking that the length direction of station is moved, the lower light source is by lower light source control
Device processed is controlled；
One for driving lower light source along the displacement drive for checking that the length direction of station is moved, and the displacement is driven
Dynamic device is arranged on bracket, and the lower light source is mounted on displacement drive by slide；
One carries out the displacement sensor of real-time monitoring for the displacement mobile to lower light source, and the setting of institute's displacement sensors exists
On bracket；
One image capture module for being acquired to the image of photovoltaic semi-finished product module upper and lower surfaces, described image
Acquisition module is arranged on slide；
One PLC control system, the PLC control system respectively with conveying device, upper light source controller, lower light source control
Device, displacement drive, displacement sensor and image capture module communication connection.
In a preferred embodiment of the utility model, the conveying device includes driving motor, driving wheel and driven
Wheel is equipped with conveyer belt between the driving wheel and driven wheel, and the output shaft of the driving motor is connected with driving wheel, described
Driving motor and PLC control system communication connection.
In a preferred embodiment of the utility model, the upper light source includes between multiple length directions along upper mounting plate
Every the upper inspecting lamp of distribution.
In a preferred embodiment of the utility model, the displacement drive includes screw rod and silk engaged therewith
Mother, the screw rod drive its rotation, the servo motor and PLC control system communication connection by servo motor, and the slide is set
It sets on screw, offers sliding slot in the lower end of the frame, the sliding block slided along the chute is equipped in the upper end of the slide.
In a preferred embodiment of the utility model, lampshade, the lampshade are covered on the downside of the lower light source
One end be arranged on slide, the other end is free end.
Compared with prior art, the utility model not only reduces the labor intensity of operator using the above structure, and
And also improve the inspection efficiency of photovoltaic semi-finished product and check precision, it can check the small foreign matter under photovoltaic semi-finished product module
And color difference, it improves the checking ability to photovoltaic semi-finished product module, prevent be laminated by the defective products of photovoltaic semi-finished product module
Before.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is one of the structural schematic diagram of the utility model.
Fig. 2 is the second structural representation of the utility model.
Fig. 3 is the control principle drawing of the utility model.
Specific embodiment
In order to be easy to understand the technical means, creative features, achievement of purpose, and effectiveness of the utility model, under
Face combines and is specifically illustrating, and the utility model is further described.
Referring to Fig.1 shown in-Fig. 3, the full-automatic AI intelligent detection equipment of a kind of photovoltaic semi-finished product undesired component provided in figure,
It is adopted including bracket 100, conveying device 200, upper light source 300, lower light source 400, displacement drive, displacement sensor 500, image
Collect module 600 and PLC control system 1100.
Bracket 100 includes generally rectangular upper mounting plate 120 and four vertex of upper mounting plate 120 being arranged in
Stabilizer blade 110, inspection station 900 made of being equipped with and enclosed as frame 910 on the top of stabilizer blade 110.
Conveying device 200, which is separately positioned on, to be checked station two sides and can be delivered to photovoltaic semi-finished product module 1000 thereon
Portion, conveying device 200 include driving motor 1400, driving wheel and driven wheel, and conveyer belt is equipped between driving wheel and driven wheel,
The output shaft of driving motor 1400 is connected with driving wheel, driving motor 1400 and 1100 communication connection of PLC control system.
Upper light source 300 is used to check the foreign matter of 1000 upper surface of photovoltaic semi-finished product module and internal sliver, on
Light source 300 is arranged on upper mounting plate 120, and upper light source 300 is controlled by upper light source controller 1600, and upper light source 300 includes
Multiple upper inspecting lamps being spaced apart along 120 length direction of upper mounting plate, can be to photovoltaic semi-finished product module by upper light source 300
The foreign matter of 1000 upper surfaces and internal sliver are effectively checked.
Lower light source 400 is for checking the foreign matter and color difference of 1000 lower surface of photovoltaic semi-finished product module, lower light source
400 are arranged in the lower section for checking station, and can be along checking that the length direction of station is moved, and lower light source 400 is by lower light source
Controller 1700 is controlled.
Displacement drive is used to that lower light source 400 to be driven to be moved along the length direction for checking station 900, displacement drive
Device is arranged on bracket 100, and lower light source 400 is mounted on displacement drive by slide 700, and displacement drive includes
Screw rod and screw engaged therewith, screw rod drive its rotation, servo motor 1500 and PLC control system by servo motor 1500
1100 communication connections, slide 700 are arranged on screw, offer sliding slot 911 in the lower end of frame 910, set in the upper end of slide
There is the sliding block of 911 slidings along the chute.
Displacement sensor 500 is used to carry out real-time monitoring to the mobile displacement of lower light source 400, and displacement sensor 500 is arranged
On bracket 100, the displacement signal of monitoring is sent to PLC control system 1100, PLC control system by displacement sensor 500
1100 based on the received displacement signal carry out subsequent control.
Image capture module 600 for being acquired to the image of 1000 upper and lower surfaces of photovoltaic semi-finished product module, adopt by image
Collect module 600 to be arranged on slide 700, the image information of acquisition is sent to PLC control system by image capture module 600
1100, received image information is sent on the display screen 1300 for communicating connection by PLC control system 1100, and is being shown
It is shown on screen 1300.
It is covered with lampshade 800 in the downside of lower light source 400, one end of lampshade 800 is arranged on slide 700, and the other end is
Free end, the setting of lampshade 800 are not only able to the light of lower light source 400 being effectively reflected into photovoltaic semi-finished product module 1000
On lower surface, additionally it is possible to pair lower light source 400 be effectively protected, further improve the service life of lower light source 400.
The efficient jacking for being used for photovoltaic semi-finished product module checks that equipment further includes an alarm module 1200, works as Image Acquisition
Module 600 monitor 1000 upper and lower surfaces of photovoltaic semi-finished product module have foreign matter or it is interior whether have sliver etc. it is bad when, Image Acquisition
The image information of monitoring is sent to PLC control system 1100 by module 600, and PLC control system 1100 controls alarm module 1200
Alarm signal is issued, while image information being sent on display screen 1300, and show bad position on display screen 1300.
The concrete operations of the utility model are as follows:
When checking photovoltaic semi-finished product module 1000, starts PLC control system 1100, make PLC control system 1100
Conveying device 200 is controlled to work, photovoltaic semi-finished product module 1000 is sent under the action of conveying device 200 to inspection station 900,
Photovoltaic semi-finished product module 1000 in place after, PLC control system 1100 is lighted by light source 300 in upper light-source controller controls, together
When control displacement drive work, make image capture module 600 from check station 900 the end A be moved to the end B, when image is adopted
When collection module 600 is moved to the end B, the displacement signal monitored is sent to PLC control system 1100, PLC by displacement sensor 500
1100 command displacement driving device of control system stops working, and checks photovoltaic semi-finished product module 600 by image capture module 600
The foreign matter of upper surface, it is interior whether have sliver, string offset etc. it is bad.
Subsequent PLC control system 1100 controls upper light source 300 by upper light source controller 1600 and extinguishes, while passing through lower light
Source controller 1700 controls lower light source 400 and lights, while command displacement driving device works, and keeps image capture module 600 in place
It moves under the action of driving device, checks color difference and 1000 following table of photovoltaic semi-finished product module to the end A from the end B for checking station 900
Face foreign matter etc. is bad.
The utility model not only reduces the labor intensity of operator using the above structure in summary, and also improves
It the inspection efficiency of photovoltaic semi-finished product and checks precision, can check small foreign matter and the color under photovoltaic semi-finished product module
Difference improves the checking ability to photovoltaic semi-finished product module, prevents the defective products of photovoltaic semi-finished product module before lamination.
Basic principles, main features, and advantages of the present invention has been shown and described above.Current row
The technical staff of industry is described in above embodiments and description it should be appreciated that the present utility model is not limited to the above embodiments
Only illustrate the principles of the present invention, the utility model can also on the premise of not departing from the spirit and scope of the utility model
There are various changes and modifications, these various changes and improvements fall within the scope of the claimed invention.The utility model is wanted
Protection scope is asked to be defined by appended claims and its equivalent.
Claims (5)
1. a kind of full-automatic AI intelligent detection equipment of photovoltaic semi-finished product undesired component, which is characterized in that including
One bracket, the bracket include the branch of generally rectangular upper mounting plate with four vertex that upper mounting plate is arranged in
Foot checks station made of being equipped with and enclosed as frame on the top of the stabilizer blade；
One is separately positioned on the conveying device for checking station two sides and photovoltaic semi-finished product module capable of being delivered to upper part；
The one upper light source for being used to check the foreign matter of photovoltaic semi-finished product module upper surface and internal sliver, the upper light source
It is arranged on upper mounting plate, the upper light source is controlled by upper light source controller；
The one lower light source for being checked the foreign matter and color difference of photovoltaic semi-finished product module lower surface, the lower light source setting
In the lower section for checking station, and can be along checking that the length direction of station is moved, the lower light source is by lower light source controller
It is controlled；
One for driving lower light source along the displacement drive for checking that the length direction of station is moved, the displacement drive dress
It installs on bracket, the lower light source is mounted on displacement drive by slide；
One carries out the displacement sensor of real-time monitoring for the displacement mobile to lower light source, and institute's displacement sensors are arranged in bracket
On；
One image capture module for being acquired to the image of photovoltaic semi-finished product module upper and lower surfaces, described image acquisition
Module is arranged on slide；
One PLC control system, the PLC control system respectively with conveying device, upper light source controller, lower light source controller, position
Move driving device, displacement sensor and image capture module communication connection.
2. the full-automatic AI intelligent detection equipment of a kind of photovoltaic semi-finished product undesired component according to claim 1, feature exist
In: the conveying device includes driving motor, driving wheel and driven wheel, and transmission is equipped between the driving wheel and driven wheel
The output shaft of band, the driving motor is connected with driving wheel, the driving motor and PLC control system communication connection.
3. the full-automatic AI intelligent detection equipment of a kind of photovoltaic semi-finished product undesired component according to claim 1, feature exist
In: the upper light source includes multiple upper inspecting lamps being spaced apart along upper mounting plate length direction.
4. the full-automatic AI intelligent detection equipment of a kind of photovoltaic semi-finished product undesired component according to claim 1, feature exist
In: the displacement drive includes screw rod and screw engaged therewith, and the screw rod drives its rotation by servo motor, described
Servo motor and PLC control system communication connection, the slide are arranged on screw, offer cunning in the lower end of the frame
Slot is equipped with the sliding block slided along the chute in the upper end of the slide.
5. the full-automatic AI intelligent detection equipment of a kind of photovoltaic semi-finished product undesired component according to claim 1, feature exist
In: lampshade is covered on the downside of the lower light source, one end of the lampshade is arranged on slide, and the other end is free end.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822025548.8U CN209640236U (en) | 2018-12-04 | 2018-12-04 | A kind of full-automatic AI intelligent detection equipment of photovoltaic semi-finished product undesired component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822025548.8U CN209640236U (en) | 2018-12-04 | 2018-12-04 | A kind of full-automatic AI intelligent detection equipment of photovoltaic semi-finished product undesired component |
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| Publication Number | Publication Date |
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| CN209640236U true CN209640236U (en) | 2019-11-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201822025548.8U Active CN209640236U (en) | 2018-12-04 | 2018-12-04 | A kind of full-automatic AI intelligent detection equipment of photovoltaic semi-finished product undesired component |
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| CN (1) | CN209640236U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109557100A (en) * | 2018-12-04 | 2019-04-02 | 海宁正泰新能源科技有限公司 | Full-automatic AI intellectual detection system equipment of bad subassembly of photovoltaic semi-manufactured goods |
| CN113038030A (en) * | 2021-03-02 | 2021-06-25 | 睹煜(上海)信息服务有限公司 | Automatic photographing system for shoe product |
-
2018
- 2018-12-04 CN CN201822025548.8U patent/CN209640236U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109557100A (en) * | 2018-12-04 | 2019-04-02 | 海宁正泰新能源科技有限公司 | Full-automatic AI intellectual detection system equipment of bad subassembly of photovoltaic semi-manufactured goods |
| CN113038030A (en) * | 2021-03-02 | 2021-06-25 | 睹煜(上海)信息服务有限公司 | Automatic photographing system for shoe product |
| CN113038030B (en) * | 2021-03-02 | 2023-05-30 | 睹煜(上海)信息服务有限公司 | Automatic photographing system for shoes |
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| CP03 | Change of name, title or address |
Address after: 314400 No. 1 Jisheng Road, Jiaxing City, Zhejiang Province, Jianshan New District, Haining City Patentee after: Zhengtai Xinneng Technology Co.,Ltd. Address before: No.1 Jisheng Road, Jianshan New District, Haining City, Jiaxing City, Zhejiang Province Patentee before: HAINING ASTRONERGY TECHNOLOGY Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 314400 No. 1 Jisheng Road, Jiaxing City, Zhejiang Province, Jianshan New District, Haining City Patentee after: Zhengtai Xinneng Technology Co.,Ltd. Address before: 314400 No. 1 Jisheng Road, Jiaxing City, Zhejiang Province, Jianshan New District, Haining City Patentee before: Zhengtai Xinneng Technology Co.,Ltd. |