CN205300898U - Automated inspection associated working platform is examined to car light light, gas - Google Patents
Automated inspection associated working platform is examined to car light light, gas Download PDFInfo
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- CN205300898U CN205300898U CN201620008492.3U CN201620008492U CN205300898U CN 205300898 U CN205300898 U CN 205300898U CN 201620008492 U CN201620008492 U CN 201620008492U CN 205300898 U CN205300898 U CN 205300898U
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Abstract
The utility model provides an automated inspection associated working platform is examined to car light light, gas, the device includes the industrial control compute, the industrial computer is connected with motion control system, detecting system, command signal input module and demonstration monitored control system respectively, the motion control system output with the detecting system input is connected, motion control system includes mechanical system and pneumatic system, mechanical system with pneumatic system connects, detecting system includes IO detecting system and visual system, the utility model has the advantages of can advance driving light light simultaneously, the function is examined to gas, can be bare alone also that examine or gas is examined, has improved work efficiency greatly, reduces the manpower and materials cost, and automatic collection, processing, demonstration, the printing of carrying out data, saves and draws, has measuring accuracy height, automation, intellectuality, stably high -efficient.
Description
Technical field
This utility model relates to automotive lamp product performance detection apparatus technical field, especially relates to the car light gentle inspection of inspection and automatically detects associated working platform.
Background technology
Automobile light examines the gentle inspection mandatory standard as traffic safety, is crucial detection operation. At present, car light inspection is used to the coherence request of detection car light luminous intensity distribution, and gas inspection is used to detection car light air-tightness index. But, the gentle inspection of existing car light inspection adopts and detects respectively on two platforms that work alone, it is necessary to multiple clamping and carrying on different station, secondly adopts hand-operating light mode, and image processing techniques has much room for improvement. Whole process automation degree is low, low precision, production efficiency are low, production cost is high.
Utility model content
This utility model solves in orthodox car car light performance testing process, and it is numerous and diverse that light inspection and gas examine overall operation, operates not convenient, it is necessary to repeatedly clamp and carry, reduces production efficiency so that the problem that production cost is high.
In order to achieve the above object, this utility model provides following technical scheme: a kind of car light, gas inspection detection associated working platform automatically, including industrial computer, described industrial computer is connected with kinetic control system, detection system, command signal input module and display monitoring system respectively, and described kinetic control system outfan is connected with described detection system input.
Described kinetic control system includes mechanical system and pneumatic system, and described mechanical system is connected with described pneumatic system. Described detection system includes I/O and detects system and visual system.
Wherein, described mechanical system includes truss mechanism, in described truss mechanism camera bellows mechanism installed above, is work top mechanism immediately below described camera bellows mechanism.
Wherein, described camera bellows mechanism includes the convex lens for car light light beam carries out optical treatment and by optical screen.
Wherein, described work top mechanism includes working plate and servosystem, described working plate center and described convex lens center superposition, fixedly mount frock clamp on described working plate, and described working plate is arranged on straight line module by what motor-driven mechanism can move back and forth.
Wherein, described frock clamp includes dimming components, flexible axle and elastic adaptive mechanism, and described dimming components is connected with described servosystem by flexible axle, and is realized the interface of described flexible axle and described servosystem automatic butt by elastic adaptive mechanism.
Wherein, the reserved electricity of described frock clamp, gas and machine driving interface.
This utility model has relative to legacy equipment can carry out car light, gas checking functions simultaneously, can also individually carry out light inspection or gas inspection, substantially increase work efficiency, reduce manpower and materials cost, and automatically carry out the collection of data, process, display, printing, storage and extraction, the advantage with measuring accuracy height, automatization, intellectuality, efficient stable.
Accompanying drawing explanation
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is mechanism principle block diagram of the present utility model;
Fig. 2 is mechanical system structure schematic diagram of the present utility model;
Fig. 3 is work top mechanism structure schematic diagram of the present utility model;
Fig. 4 is that the K of utility model works table top mechanism is to structural representation.
Detailed description of the invention
Below in conjunction with accompanying drawing of the present utility model, the technical solution of the utility model is clearly and completely described, it is clear that described embodiment is only a part of embodiment of this utility model, rather than whole embodiments. Based on the embodiment in this utility model, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of this utility model protection.
As shown in Figure 1, a kind of car light, gas inspection detection associated working platform automatically includes kinetic control system 102, detection system 103, industrial computer 101, command signal input module 104 and display monitoring system 105, kinetic control system 102, detection system 103, command signal input module 104 and display monitoring system 105 are all connected with industrial computer 101, kinetic control system 102 is connected with detection system 103, kinetic control system 102 includes mechanical system 112 and pneumatic system 122, pneumatic system 122 is connected with mechanical system 112, detection system 103 is detected system 113 by I/O and visual system 123 forms.
As in figure 2 it is shown, mechanical system 112 includes truss mechanism 1, in truss mechanism 1 camera bellows mechanism 3 installed above, it is work top mechanism 2 immediately below camera bellows mechanism 3, camera bellows mechanism and the modularized design independent of one another of described work top mechanism 2.
Camera bellows mechanism 3 includes the convex lens for car light light beam carries out optical treatment and by optical screen, after car light light beam is carried out optical treatment by convex lens, it is shown in described by optical screen, visual system 123 gathers by the optical signalling on optical screen, and transmits a signal to described industrial computer 101 and be collected and process.
As shown in Figure 3, described work top mechanism includes working plate 5 and servosystem 11, working plate 5 center and convex lens center superposition, working plate 5 fixedly mounts frock clamp 4, motor-driven mechanism 6 drives working plate 5 and frock clamp 4 to move back and forth on straight line module 7, so that car light is examined station at clamping station and phosgene and toggled, and ensure that car light dipped beam optical axis is axially coincident with lens centre when phosgene examines station.
As shown in Figure 3 and Figure 4, frock clamp 4 includes dimming components 8, flexible axle 9 and elastic adaptive mechanism 10, dimming components 8 is connected with servosystem 11 by flexible axle 9, described servosystem 11 is placed on the table, realize dynamic Control with an automatic light meter, and realized the interface of described flexible axle 9 and described servosystem 11 automatic butt by elastic adaptive mechanism 10.The reserved electricity of frock clamp, gas and machine driving interface.
Car light detection parameter height self-definedization, except the Testing index possessing the general phosgene inspection of car light, can also possess parameter spread module simultaneously; Testing process high opening, operator can customize tested parameter; Self-defined debug-item, convenient inspection each detection purpose detection process; Described visual system 123 uses the digital image processing techniques of intelligent and high-efficiency, possesses perfect system parameter calibration module, demarcates including visual distortion correction, luminosity calibration, coordinate system demarcation, geometric calibration, the gentle inspection of camera calibration; Possesses perfect system diagnostics module, including I/O test, equiluminous test, electricity commissioning examination and CAN/LIN test.
Described digital image processing techniques adopt pattern match just positioning mode for the detection of dead line flex point (HV point), namely based on features such as sample, pixel and curves, by the recognition method such as correlation coefficient, distance metric, realize the local positioning near dead line flex point, accuracy of detection is high, it is possible to meet the detection of existing all car lights; And adopting the Local threshold segmentation technology based on background calibration, this algorithm considers the situation of illumination non-uniform lighting, target and background colour is well distinguished, and not by the impact that illumination is uneven, more overall Threshold segmentation, environment has higher adaptability.
Operation principle of the present utility model is as follows:
Car light is fixed on frock clamp, is put on described working plate 5 by frock clamp 4, completes the automatic butt of described electricity, gas and machine driving interface, is put on described frock clamp 4 by car light to be detected.
System energization is ventilated, work fixture for pressing 4 and car light, system carries out electric-examination, detect current intensity and the break-make in each loop, after electric-examination is qualified, motor-driven mechanism 6 will drive frock clamp 4 and working plate 5 to enter detection station from clamping station, meanwhile, car light be filled with the gas of certain pressure.
When frock clamp 4 enters detection station preset strokes terminal, the now line coincident at car light dipped beam optical axis and described working plate center and described convex lens center, light car light, pass through digital image processing techniques, every optical property of tested in sequence car light, meanwhile, after car light has been inflated, through pressurize, carry out the inspection detection of car light gas.
By in the incoming described industrial computer 101 of data that described I/O detection system 113 and described visual system 123 collect, data will be analyzed processing and showing preservation in display monitoring system 105 in real time by described industrial computer 101, judge that whether optical property and the air-tightness of car light to be checked be qualified, and to car light marker detection result to be checked.
Phosgene inspection extinguishes car light after terminating, and driving frock clamp 4 and working plate 5 are returned to clamping station from detection station by motor-driven mechanism 6, close source of the gas and power supply, take off and detect car light.
The above; it is only detailed description of the invention of the present utility model; but protection domain of the present utility model is not limited thereto; any those familiar with the art is in the technical scope that this utility model discloses; change can be readily occurred in or replace, all should be encompassed within protection domain of the present utility model. Therefore, protection domain of the present utility model should described be as the criterion with scope of the claims.
Claims (7)
1. a car light, gas inspection detection associated working platform automatically, it is characterised in that including industrial computer, described industrial computer controls kinetic control system running, and described kinetic control system outfan connects detection system;
Described kinetic control system includes mechanical system and pneumatic system, and described mechanical system is connected with described pneumatic system;
Described detection system includes I/O and detects system and visual system.
2. a kind of car light according to claim 1, gas inspection detect associated working platform automatically, it is characterised in that also include the command signal input module and the display monitoring that are connected with described industrial computer.
3. a kind of car light according to claim 1, gas inspection detect associated working platform automatically, it is characterised in that described mechanical system includes truss mechanism, in described truss mechanism camera bellows mechanism installed above, is work top mechanism immediately below described camera bellows mechanism.
4. a kind of car light according to claim 3, gas inspection detect associated working platform automatically, it is characterised in that described camera bellows mechanism includes the convex lens for car light light beam carries out optical treatment and by optical screen.
5. a kind of car light according to claim 4, gas inspection detect associated working platform automatically, it is characterized in that, described work top mechanism includes working plate and servosystem, described working plate center and described convex lens center superposition, described working plate fixedly mounts frock clamp, described working plate is arranged on straight line module, and motor-driven mechanism drives working plate to move back and forth on straight line module.
6. a kind of car light according to claim 5, gas inspection detect associated working platform automatically, it is characterized in that, described frock clamp includes dimming components, flexible axle and elastic adaptive mechanism, described dimming components is connected with described servosystem by flexible axle, and is realized the interface of described flexible axle and described servosystem automatic butt by elastic adaptive mechanism.
7. a kind of car light according to claim 6, gas inspection detect associated working platform automatically, it is characterised in that the reserved electricity of described frock clamp, gas and machine driving interface.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620008492.3U CN205300898U (en) | 2016-01-06 | 2016-01-06 | Automated inspection associated working platform is examined to car light light, gas |
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| CN201620008492.3U CN205300898U (en) | 2016-01-06 | 2016-01-06 | Automated inspection associated working platform is examined to car light light, gas |
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| CN205300898U true CN205300898U (en) | 2016-06-08 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107490466A (en) * | 2016-06-12 | 2017-12-19 | 常州星宇车灯股份有限公司 | A kind of on-line detecting system of lens of car light |
| CN107843415A (en) * | 2016-09-20 | 2018-03-27 | 常州星宇车灯股份有限公司 | A kind of lens module detecting device and detection method based on machine vision |
| CN108444681A (en) * | 2018-05-29 | 2018-08-24 | 葛成侠 | A kind of manufacture craft of automobile lamp |
| CN108716971A (en) * | 2018-05-29 | 2018-10-30 | 葛成侠 | A kind of automobile lamp nondestructive testing instrument based on light-source brightness detection |
| CN116520185A (en) * | 2023-07-03 | 2023-08-01 | 易思特熵智能科技(南京)有限公司 | Light-measuring and leakage-measuring integrated device for automobile lamp |
-
2016
- 2016-01-06 CN CN201620008492.3U patent/CN205300898U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107490466A (en) * | 2016-06-12 | 2017-12-19 | 常州星宇车灯股份有限公司 | A kind of on-line detecting system of lens of car light |
| CN107843415A (en) * | 2016-09-20 | 2018-03-27 | 常州星宇车灯股份有限公司 | A kind of lens module detecting device and detection method based on machine vision |
| CN107843415B (en) * | 2016-09-20 | 2024-05-17 | 常州星宇车灯股份有限公司 | Lens module detection device and detection method based on machine vision |
| CN108444681A (en) * | 2018-05-29 | 2018-08-24 | 葛成侠 | A kind of manufacture craft of automobile lamp |
| CN108716971A (en) * | 2018-05-29 | 2018-10-30 | 葛成侠 | A kind of automobile lamp nondestructive testing instrument based on light-source brightness detection |
| CN116520185A (en) * | 2023-07-03 | 2023-08-01 | 易思特熵智能科技(南京)有限公司 | Light-measuring and leakage-measuring integrated device for automobile lamp |
| CN116520185B (en) * | 2023-07-03 | 2023-09-05 | 易思特熵智能科技(南京)有限公司 | Light-measuring and leakage-measuring integrated device for automobile lamp |
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