CN110044926A - A kind of lens defect detection device - Google Patents

A kind of lens defect detection device Download PDF

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Publication number
CN110044926A
CN110044926A CN201910325106.1A CN201910325106A CN110044926A CN 110044926 A CN110044926 A CN 110044926A CN 201910325106 A CN201910325106 A CN 201910325106A CN 110044926 A CN110044926 A CN 110044926A
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lens
electric
camera
slide rail
fixed
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张效栋
朱琳琳
闫宁
潘进达
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Tianjin University
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Tianjin University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8806Specially adapted optical and illumination features
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/958Inspecting transparent materials or objects, e.g. windscreens
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/958Inspecting transparent materials or objects, e.g. windscreens
    • G01N2021/9583Lenses
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2201/00Features of devices classified in G01N21/00
    • G01N2201/06Illumination; Optics
    • G01N2201/062LED's

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

本发明涉及一种透镜缺陷检测装置,包括相机和镜头,显示屏,环形光源,透明平板,电动位移台,电动升降台和电动滑轨几部分,其中,相机连接镜头固定在电动位移台上,随电动位移台能够上下运动,用来调节相机视场大小,固定于镜头正下方,用于辅助多角度打光进行拍摄被测透镜;透明平板固定连接在电动滑轨上,用于放置待检透镜,由电动滑轨搭载透明平板运动进出检测设备;显示屏固定在电动升降台上,用于投影黑白条纹,置于透明平板的下方,由电动升降台带动上下运动,进行投影到被测透镜上。

The invention relates to a lens defect detection device, comprising a camera and a lens, a display screen, a ring light source, a transparent flat plate, an electric displacement table, an electric lift table and an electric sliding rail, wherein the camera is connected to the lens and is fixed on the electric displacement table, It can move up and down with the electric displacement stage to adjust the field of view of the camera. It is fixed directly under the lens to assist multi-angle lighting to shoot the lens under test; the transparent plate is fixedly connected to the electric slide rail for placing the test lens. The lens is mounted on the electric slide rail to move the transparent flat plate into and out of the detection equipment; the display screen is fixed on the electric lifting platform for projecting black and white stripes, placed under the transparent plate, and is driven by the electric lifting platform to move up and down to project onto the lens under test superior.

Description

一种透镜缺陷检测装置A lens defect detection device

技术领域technical field

本发明涉及一种透镜缺陷检测装置。The invention relates to a lens defect detection device.

背景技术Background technique

透镜是一类常用光学器件,然而,在透镜生产过程中,由于设备与工艺的限制,难免产生各类缺陷,影响其最终光学性能。因此,在透镜正式投入使用之前,需要引入检测工序,以避免缺陷透镜影响设备的最终工作性能,造成无法挽回的损失。目前透镜缺陷检测往往通过人工检测实现。但是人工检测具有以下明显不足:(1)从生产工艺与成本的角度考虑,人工检测会给生产装配引入不必要的额外环节,不利于全自动生产装配的实现,同时也会增加人工成本。(2)从生产效率的角度考虑,人工检测速度较慢,无法实现在线检测。(3)从检测结果的角度考虑,人工检测可靠性无法保证,容易引入人为误差。视觉检测在各行各业质量检测领域应用越来越广泛,对于提升检测效率和稳定性起到了至关重要的作用。但视觉检测在透镜缺陷检测应用中仍存在问题,比如:透镜缺陷尺度往往较小,难以通过直接拍摄得到;透镜缺陷种类较多,如何通过一套系统实现透镜所有缺陷检测难度较大。Lenses are a common type of optical device. However, in the production process of lenses, due to the limitations of equipment and processes, various defects are inevitably generated, which affect their final optical properties. Therefore, before the lens is officially put into use, a detection process needs to be introduced to avoid the defective lens from affecting the final working performance of the device and causing irreparable losses. At present, lens defect detection is often realized by manual inspection. However, manual inspection has the following obvious shortcomings: (1) From the perspective of production technology and cost, manual inspection will introduce unnecessary additional links to production and assembly, which is not conducive to the realization of fully automatic production and assembly, and will also increase labor costs. (2) From the perspective of production efficiency, the manual detection speed is slow and online detection cannot be realized. (3) From the perspective of detection results, the reliability of manual detection cannot be guaranteed, and it is easy to introduce human errors. Visual inspection is more and more widely used in the field of quality inspection in all walks of life, which plays a crucial role in improving inspection efficiency and stability. However, there are still problems in the application of visual inspection in lens defect inspection. For example, the scale of lens defects is often small and difficult to obtain by direct shooting; there are many types of lens defects, and it is difficult to detect all lens defects through a set of systems.

发明内容SUMMARY OF THE INVENTION

针对上述问题,本发明的目的是提供一种快速可靠的透镜缺陷自动化检测装置,以实现透镜缺陷自动化检测,从而提高生产效率,降低成本。技术方案如下:In view of the above problems, the purpose of the present invention is to provide a fast and reliable automatic detection device for lens defects, so as to realize automatic detection of lens defects, thereby improving production efficiency and reducing costs. The technical solution is as follows:

一种透镜缺陷检测装置,包括相机和镜头,显示屏,环形光源,透明平板,电动位移台,电动升降台和电动滑轨几部分,其中,相机连接镜头固定在电动位移台上,随电动位移台能够上下运动,用来调节相机视场大小,固定于镜头正下方,用于辅助多角度打光进行拍摄被测透镜;透明平板固定连接在电动滑轨上,用于放置待检透镜,由电动滑轨搭载透明平板运动进出检测设备;显示屏固定在电动升降台上,用于投影黑白条纹,置于透明平板的下方,由电动升降台带动上下运动,进行投影到被测透镜上。A lens defect detection device, including a camera and a lens, a display screen, a ring light source, a transparent flat plate, an electric displacement stage, an electric lift table and an electric slide rail, wherein the camera is connected to the lens and is fixed on the electric displacement stage, and moves with the electric displacement table. The stage can move up and down to adjust the field of view of the camera. It is fixed directly under the lens and is used to assist multi-angle lighting to shoot the lens under test; the transparent plate is fixedly connected to the electric slide rail for placing the lens to be inspected. The electric slide rail is equipped with a transparent plate moving in and out detection equipment; the display screen is fixed on the electric lifting platform for projecting black and white stripes, and is placed under the transparent plate.

优选地,所述的环形光源包括环形灯罩和分布在不同方位上的LED灯。Preferably, the ring light source includes a ring lampshade and LED lights distributed in different directions.

本发明由于采取以上技术方案,具有以下优点:The present invention has the following advantages due to adopting the above technical solutions:

(1)由于该装置将显示屏与LED光源集成到了一起,因此可用于各类透镜缺陷检测。(1) Since the device integrates the display screen and the LED light source, it can be used for various types of lens defect detection.

(2)该装置通过位移台与升降台,可适用于不同型号透镜检测。(2) The device can be used for different types of lens detection through the displacement stage and the lifting stage.

(3)本结构位于密封壳体内,能够尽可能避免灰尘对相机成像或显示屏的影响,同时可避免外界自然光对检测的影响。(3) The structure is located in the sealed casing, which can avoid the influence of dust on the imaging of the camera or the display screen as much as possible, and can avoid the influence of external natural light on the detection.

附图说明Description of drawings

图1是本发明所提到的透镜缺陷自动化检测结构图Fig. 1 is the lens defect automatic detection structure diagram mentioned in the present invention

图中标号说明:1相机;2镜头;3显示屏;4LED光源;5玻璃平板;6电动位移台;7电动升降台;8电动滑轨;9铝型材支架;Description of the labels in the figure: 1 camera; 2 lens; 3 display screen; 4 LED light source; 5 glass plate; 6 electric displacement stage; 7 electric lift table; 8 electric slide rail; 9 aluminum profile bracket;

具体实施方式Detailed ways

下面结合附图和实例对本发明进行说明。The present invention will be described below with reference to the accompanying drawings and examples.

如图1所示,本发明提供的透镜缺陷检测装置主要由相机1,镜头2,显示屏3,LED光源4,玻璃平板5,电动位移台6,电动升降台7和电动滑轨8几部分组成。As shown in FIG. 1 , the lens defect detection device provided by the present invention is mainly composed of a camera 1, a lens 2, a display screen 3, an LED light source 4, a glass plate 5, an electric displacement table 6, an electric lift table 7 and an electric slide rail 8. composition.

系统框架为铝型材构建的龙门结构,电动位移台6固定在龙门横梁中间位置,相机1连接镜头2固定在电动位移台6上,随电动位移台能够上下运动,用来调节相机视场大小。设计环形灯罩,在灯罩内部安装四个LED光源4,均匀分布在四个方位,在矩形金属板中央开环形孔预留出拍摄区域,连接环形灯罩一并固定在镜头正下方,用于辅助多角度打光进行拍摄被测透镜。玻璃平板5固定连接在电动滑轨8上,待检透镜放置在玻璃平板上,由电动滑轨搭载运动进出检测设备。显示屏3用来投影黑白条纹,固定在电动升降台7上,放置在系统玻璃平板正下方,由升降台带动上下运动,进行投影到被测透镜上。整套装置外面安装整机外壳,保证测量环境接近暗室环境。The system frame is a gantry structure constructed of aluminum profiles. The electric displacement stage 6 is fixed in the middle of the gantry beam. The camera 1 is connected to the lens 2 and is fixed on the electric displacement stage 6. The electric displacement stage can move up and down to adjust the field of view of the camera. Design a ring lampshade, install four LED light sources 4 inside the lampshade, evenly distributed in four directions, open a ring hole in the center of the rectangular metal plate to reserve the shooting area, connect the ring lampshade and fix it directly under the lens, to assist multiple Angle lighting to shoot the lens under test. The glass plate 5 is fixedly connected to the electric sliding rail 8, the lens to be inspected is placed on the glass plate, and the electric sliding rail carries the movement in and out detection equipment. The display screen 3 is used to project black and white stripes, and it is fixed on the electric lifting platform 7 and placed directly under the glass plate of the system. The outer casing of the whole device is installed to ensure that the measurement environment is close to the dark room environment.

检测具体过程为:首先,电动滑轨8带动玻璃板5伸出,外部装置将透镜放到玻璃平板上。接下来,电动滑轨8带动玻璃平板5缩回,使被测件到达指定检测位置。然后,显示屏3显示一系列条纹,相机1配合远心镜头2采集对应图案,通过相位求解算法判断是否存在条纹。最后,LED光源4分别亮起,相机同步采集对应图案,通过图像处理算法判断是否存在缺陷。The specific process of detection is as follows: first, the electric slide rail 8 drives the glass plate 5 to extend, and the external device places the lens on the glass plate. Next, the electric sliding rail 8 drives the glass plate 5 to retract, so that the test piece reaches the designated detection position. Then, the display screen 3 displays a series of fringes, the camera 1 cooperates with the telecentric lens 2 to collect the corresponding patterns, and the phase solving algorithm is used to determine whether there are fringes. Finally, the LED light sources 4 are respectively turned on, the camera synchronously collects the corresponding patterns, and the image processing algorithm is used to judge whether there is a defect.

Claims (2)

1.一种透镜缺陷检测装置,包括相机和镜头,显示屏,环形光源,透明平板,电动位移台,电动升降台和电动滑轨几部分。其中,相机连接镜头固定在电动位移台上,随电动位移台能够上下运动,用来调节相机视场大小,固定于镜头正下方,用于辅助多角度打光进行拍摄被测透镜;透明平板固定连接在电动滑轨上,用于放置待检透镜,由电动滑轨搭载透明平板运动进出检测设备;显示屏固定在电动升降台上,用于投影黑白条纹,置于透明平板的下方,由电动升降台带动上下运动,进行投影到被测透镜上。1. A lens defect detection device, including a camera and lens, a display screen, a ring light source, a transparent flat plate, an electric displacement stage, an electric lift table and an electric slide rail. Among them, the camera connection lens is fixed on the electric displacement stage, which can move up and down with the electric displacement stage to adjust the size of the camera's field of view, and is fixed directly under the lens to assist multi-angle lighting to shoot the lens under test; It is connected to the electric slide rail to place the lens to be inspected. The electric slide rail is equipped with a transparent flat plate to move in and out of the detection equipment; the display screen is fixed on the electric lifting platform for projecting black and white stripes, and is placed under the transparent flat plate. The lift table drives up and down movement to project onto the lens under test. 2.根据权利要求1所述的装置,其特征在于,所述的环形光源包括环形灯罩和分布在不同方位上的LED灯。2 . The device according to claim 1 , wherein the ring light source comprises a ring lampshade and LED lights distributed in different directions. 3 .
CN201910325106.1A 2019-04-22 2019-04-22 A kind of lens defect detection device Pending CN110044926A (en)

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Publication number Priority date Publication date Assignee Title
CN111123686A (en) * 2020-01-09 2020-05-08 广州市心鉴智控科技有限公司 Light-transmitting cylindrical lens detection device and detection method thereof
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CN111337518A (en) * 2020-03-19 2020-06-26 东莞市瑞图新智科技有限公司 Lens defect detecting system
CN111693542A (en) * 2020-06-03 2020-09-22 宿州市迎盛科技有限公司 Mobile phone screen detection device and detection method
CN111965199A (en) * 2020-08-05 2020-11-20 杭州农鑫科技有限公司 A light-transmitting flat plate defect detection device with automatic light alignment
CN115406898A (en) * 2022-09-15 2022-11-29 上海塞普机电工程技术有限公司 Thin film fisheye detection device and method

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Application publication date: 20190723