CN210557743U - All-directional rotary visual projection detection equipment - Google Patents
All-directional rotary visual projection detection equipment Download PDFInfo
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- CN210557743U CN210557743U CN201921537076.2U CN201921537076U CN210557743U CN 210557743 U CN210557743 U CN 210557743U CN 201921537076 U CN201921537076 U CN 201921537076U CN 210557743 U CN210557743 U CN 210557743U
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Abstract
The utility model discloses an omnibearing rotary visual projection detection device, which can realize omnibearing detection and has high automation degree and high precision, and the technical proposal is that a first rotary workbench and a second rotary workbench are arranged on a frame, the frame is also provided with a feeding device, a first projection detector, a second projection detector, a first defective product discharging device, a turnover device, a third projection detector, a fourth projection detector, a second defective product discharging device and a non-defective product discharging device, the feeding device, the first projection detector, the second projection detector and the first defective product discharging device are arranged along the rotary path of the first rotary workbench in turn, the third projection detector, the fourth projection detector, the second defective product discharging device and the non-defective product discharging device are arranged along the rotary path of the second rotary workbench in turn, the first rotary workbench and the second rotary workbench are connected by the turnover device, the utility model is suitable for a projection check out test set technical field.
Description
Technical Field
The utility model belongs to the technical field of projection check out test set, refer in particular to a visual projection check out test set of all-round rotation type.
Background
At present, small rubber sealing elements such as O-shaped rings and the like need to be subjected to overall inspection of appearance size, but the manual inspection mode is usually adopted in the past, but because the sealing elements are small in size and large in quantity, when the manual inspection is adopted, the efficiency is low and the precision is low; along with the development of the times, the CCD detector or the projection detector starts to be applied in a machine vision detection mode, the existing vision detection equipment can only carry out unidirectional detection on the sealing element generally, and when the comprehensive detection is needed, manual position adjustment is often needed, or multiple equipment is prepared for respective detection, but the automation degree is lower, the efficiency is poor, and when the manual position adjustment is carried out on the sealing element, the detection precision can also be reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a visual projection check out test set of all-round rotation type, it can realize all-round detection, and degree of automation is high, the precision is high.
The purpose of the utility model is realized like this: the utility model provides a visual projection check out test set of all direction rotation formula, includes the frame, its characterized in that: the machine frame is provided with a first rotary workbench and a second rotary workbench, the machine frame is also provided with a feeding device, a first projection detector for detecting height, a second projection detector for detecting the flatness of the upper end surface of a workpiece, a first defective product discharging device for removing unqualified workpieces, a turnover device for turning over workpieces, a third projection detector for detecting the flatness of the lower end surface of the workpiece, a fourth projection detector for detecting the inner and outer diameters of the workpiece, a second defective product discharging device for removing unqualified workpieces and a good product discharging device for discharging qualified products, the feeding device, the first projection detector, the second projection detector and the first defective product discharging device are sequentially arranged along the rotary path of the first rotary workbench, and the third projection detector, the fourth projection detector, the second defective product discharging device and the good product discharging device are sequentially arranged along the rotary path of the second rotary workbench, the first rotary workbench and the second rotary workbench are connected in a conveying mode through a turnover device.
The utility model discloses further set up to: the feeding device comprises a feeding hopper, a conveying mechanism, a material blocking mechanism, a material distributing mechanism and a first guide mechanism, the conveying mechanism comprises a lifting conveying belt, a forward translation conveying belt and a reverse translation conveying belt, the lifting conveying belt is located in the feeding hopper, the feeding end of the forward translation conveying belt is located below the lifting feeding hopper, the discharging end of the forward translation conveying belt is connected with a first rotary workbench through the first guide mechanism in a conveying mode, the material blocking mechanism and the material distributing mechanism are arranged along the conveying direction of the forward translation conveying belt, the feeding end of the reverse translation conveying belt is located below the forward translation conveying belt, the discharging end of the reverse translation conveying belt is located above the feeding hopper, and the material blocking mechanism is used for pushing accumulated workpieces on the forward translation conveying belt into the reverse translation conveying belt.
The utility model discloses further set up to: the material blocking mechanism comprises a rotary turning plate and a first driving motor used for driving the rotary turning plate to rotate, the rotating direction of the rotary turning plate is opposite to the conveying direction of the forward translation conveying belt, and a first conveying gap which is high enough for a single workpiece to move through is formed between the rotary turning plate and the forward translation conveying belt.
The utility model discloses further set up to: the material distributing mechanism comprises a material blocking plate, a material blocking block and a second driving motor, the material blocking plate and the material blocking block are respectively arranged on two sides of the forward translation conveying belt, the second driving motor is used for driving the material blocking block to be close to or far away from the material blocking plate, and a guide surface obliquely arranged is arranged on the material blocking block towards one side of the feeding direction.
The utility model discloses further set up to: the turnover device comprises an upper conveying belt and a lower conveying belt, the feeding end of the upper conveying belt is in conveying connection with the first rotary workbench through a second guide mechanism, the feeding end of the lower conveying belt is of a U-shaped structure and is coated on the discharging end of the upper conveying belt, a second conveying gap for a single workpiece to pass through is formed between the feeding end of the lower conveying belt and the discharging end of the upper conveying belt, and the discharging end of the lower conveying belt is in conveying connection with the second rotary workbench through a third guide mechanism.
The utility model discloses further set up to: the first guide mechanism, the second guide mechanism and the third guide mechanism respectively comprise a guide disc and a third driving motor for driving the guide disc to rotate.
The utility model discloses further set up to: the first defective product blanking device, the second defective product blanking device and the good product blanking device comprise blanking hoppers and air blowing pipes used for blowing workpieces into the blanking hoppers.
The utility model discloses further set up to: glass windows are arranged on the periphery of the machine frame.
A detection method of an omnibearing rotary visual projection detection device comprises the following steps:
firstly, workpieces in a feeding hopper are conveyed to a forward translation conveying belt by a lifting conveying belt, a stock stop mechanism levels stacked workpieces, and redundant workpieces fall onto a reverse translation conveying belt from one side of the forward translation conveying belt and are conveyed back into the feeding hopper through the reverse translation conveying belt;
secondly, conveying the workpieces at single intervals after passing through a material distribution mechanism, and then feeding the workpieces into a first rotary workbench through a first guide mechanism;
thirdly, the workpiece sequentially passes through the first projection detector to perform height detection along with the rotation of the first rotary workbench, the flatness of the upper end face is detected through the second projection detector, and defective products are removed and discharged through the first defective product discharging device;
fourthly, conveying the workpieces to a second rotary workbench by a turnover mechanism in sequence, and turning the workpieces up and down;
fifthly, the workpiece sequentially passes through a third projection detector along with the rotation of the second rotary workbench to detect the flatness of the lower end face, the inner and outer diameter sizes are detected through a fourth projection detector, the defective products are removed through a second defective product blanking device, and the good product blanking is collected through a good product blanking device.
By adopting the technical scheme, automatic feeding and feeding can be realized, the workpiece is subjected to all-dimensional detection on flatness of the upper end face, height, flatness of the lower end face and the size of the inner diameter and the outer diameter, the automation degree is high, and the efficiency is greatly improved.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural view of the feeding device of the present invention;
fig. 3 is a schematic structural view of the turning device of the present invention;
the reference numbers in the figures are: 1. a frame; 2. a first rotary table; 3. a second rotary table; 4. a first projection detector; 5. a second projection detector; 6. a first defective product discharging device; 7. a turning device; 8. a third projection detector; 9. a fourth projection detector; 10. a second defective product discharging device; 11. a good product blanking device; 12. feeding a hopper; 13. a first guide mechanism; 14. lifting the conveyor belt; 15. positively translating the conveyor belt; 16. reversely translating the conveyer belt; 17. rotating the turning plate; 18. a material blocking block; 19. a striker plate; 20. an upper conveying belt; 21. a lower conveyor belt; 22. a second guide mechanism; 23. a third guide mechanism; 24. a guide plate; 25. a third drive motor; 26. and an air blowing pipe.
Detailed Description
The invention will be further described in the following with reference to specific embodiments thereof, with reference to the accompanying drawings, in which figures 1 to 3:
an omnibearing rotary visual projection detection device comprises a frame 1, wherein a first rotary workbench 2 and a second rotary workbench 3 are arranged on the frame 1, a feeding device, a first projection detector 4 for detecting height, a second projection detector 5 for detecting flatness of the upper end face of a workpiece, a first defective product discharging device 6 for removing unqualified workpieces, a turnover device 7 for turning over the workpiece, a third projection detector 8 for detecting flatness of the lower end face of the workpiece, a fourth projection detector 9 for detecting inner and outer diameters of the workpiece, a second defective product discharging device 10 for removing unqualified workpieces and a good product discharging device 11 for discharging qualified products are further arranged on the frame 1, the feeding device, the first projection detector 4, the second projection detector 5 and the first defective product discharging device 6 are sequentially arranged along the rotary path of the first rotary workbench 2, the third projection detector 8, the fourth projection detector 9, the second defective product blanking device 10 and the good product blanking device 11 are sequentially arranged along a rotating path of the second rotating workbench 3, and the first rotating workbench 2 and the second rotating workbench 3 are connected in a conveying mode through the turnover device 7.
The first projection detector 4, the second projection detector 5, the third projection detector 8 and the fourth projection detector 9 are existing detection equipment, and only need to be installed according to corresponding positions, and the height, the upper end face flatness, the lower end face flatness and the inner and outer diameters of a workpiece are detected through the device, so that high-efficiency automation is realized.
The feeding device comprises a feeding hopper 12, a conveying mechanism, a material stopping mechanism, a material distributing mechanism and a first guide mechanism 13, wherein the conveying mechanism comprises a lifting conveying belt 14, a forward translation conveying belt 15 and a reverse translation conveying belt 16, the lifting conveying belt 14 is positioned in the feeding hopper 12, the feeding end of the forward translation conveying belt 15 is positioned below the lifting feeding hopper 12, the discharging end of the forward translation conveying belt 15 is in conveying connection with a first rotary workbench 2 through the first guide mechanism 13, the material stopping mechanism and the material distributing mechanism are arranged along the conveying direction of the forward translation conveying belt 15, the feeding end of the reverse translation conveying belt 16 is positioned below the forward translation conveying belt 15, the discharging end of the reverse translation conveying belt 16 is positioned above the feeding hopper 12, and the material stopping mechanism is used for pushing workpieces stacked on the forward translation conveying belt 15 into the reverse translation conveying belt 16.
Since the lifting conveyer belt 14 lifts a large number of workpieces from the feeding hopper 12 to the forward translation conveyer belt 15, the workpieces are accumulated on the forward translation conveyer belt 15, so that the workpieces are leveled by the material blocking mechanism, and redundant workpieces are pushed onto the reverse translation conveyer belt 16, so that the workpieces fall into the feeding hopper 12 again; then the workpiece is conveyed at an individual interval by the material distribution mechanism, and is guided by the first guide mechanism 13 to be conveyed onto the first rotary table 2 from the forward translation conveying belt 15.
The material blocking mechanism comprises a rotating turning plate 17 and a first driving motor used for driving the rotating turning plate 17 to rotate, the rotating direction of the rotating turning plate 17 is opposite to the conveying direction of the forward translation conveying belt 15, and a first conveying gap which is high enough for a single workpiece and allows the single workpiece to move through is formed between the rotating turning plate 17 and the forward translation conveying belt 15.
The rotary turning plate 17 is formed by splicing a plurality of plates in a crossed manner, a first driving motor is installed on the rack 1, the rotary turning plate 17 is positioned above the forward translation conveying belt 15, the gap height between the rotary turning plate 17 and the forward translation conveying belt 15 can be slightly higher than the height of a workpiece, but is smaller than the height of two overlapped workpieces, the length of the rotary turning plate 17 is larger than the width of the forward translation conveying belt 15, the outer end of the rotary turning plate 17 can be positioned above the reverse translation conveying belt 16, the reverse translation conveying belt 16 and the forward translation conveying belt 15 are arranged in a staggered manner at a certain angle, the rotary turning plate 17 is opposite to the conveying direction of the forward translation conveying belt 15 and has a certain inclination angle, when stacked workpieces pass through the lower part of the rotary turning plate 17, stacked workpieces can be leveled, and excessive workpieces can fall into the reverse translation conveying belt 16 from the forward translation conveying belt 15 along the rotary turning plate 17, returning its excess work pieces to the upper bin 12.
The material distributing mechanism comprises a material blocking plate 19, a material blocking block 18 and a second driving motor, the material blocking plate 19 and the material blocking block 18 are respectively arranged on two sides of the forward translation conveying belt 15, the second driving motor is used for driving the material blocking block 18 to be close to or far away from the material blocking plate 19, and a guide surface obliquely arranged is arranged on one side of the material blocking block 18 towards the feeding direction.
Second driving motor installs in frame 1, and striker block 18 is located the top of forward translation conveyer belt 15, and the external diameter width of inconsistent or interval work piece between second driving motor drive striker block 18 and striker plate 19, its principle is: a channel which can only pass through a single workpiece is formed between the material baffle plate 19 and the material baffle block 18, the guide surface can guide the workpiece to enter the channel, when the channel is opened, the workpiece can be conveyed forwards, when the channel is closed, the workpiece which passes through is conveyed forwards continuously, the workpiece which does not pass through is blocked, when the channel is opened again, the next workpiece can be conveyed forwards, and at the moment, a gap is formed between the previous workpiece and the next workpiece, so that the single-interval conveying of the workpiece is realized.
Turning device 7 includes conveyer belt 20 and lower conveyer belt 21, and the feed end of going up conveyer belt 20 carries through being equipped with second guiding mechanism 22 between with first swivel work head 2 to be connected, and the feed end of lower conveyer belt 21 is U type structure and cladding on the discharge end of last conveyer belt 20, forms single work piece height and supplies its second conveying clearance that removes to pass through between the feed end of lower conveyer belt 21 and the discharge end of last conveyer belt 20, carries through being equipped with third guiding mechanism 23 between the discharge end of lower conveyer belt 21 and the second swivel work head 3 and is connected.
The feeding end of the lower conveying belt 21 is in a U-shaped structure and is coated on the discharging end of the upper conveying belt 20, so that the lower conveying belt 21 and the upper conveying belt 20 are partially overlapped, and a second conveying gap is formed between the lower conveying belt 21 and the upper conveying belt 20; when the workpiece enters the discharge end of the upper conveying belt 20, namely, enters the second conveying gap, the second conveying gap extrudes two ends of the workpiece, and conveys the workpiece from the upper surface of the upper conveying belt 20 to the lower surface of the upper conveying belt 20, namely, to the upper surface of the lower conveying belt 21, so that when the workpiece enters the upper surface of the lower conveying belt 21, the workpiece is turned over.
The first guide mechanism 13, the second guide mechanism 22 and the third guide mechanism 23 each include a guide disc 24 and a third drive motor 25 that drives the guide disc 24 to rotate.
The installation positions between the conveying belts and the rotary working tables are all tangent, the guide disc 24 is positioned above the tangent position, when a workpiece is conveyed to the tangent position, the workpiece is limited and guided by the guide disc 24, and the workpiece enters the conveying belts or the rotary working tables to play a role in quick guiding.
The first defective product blanking device 6, the second defective product blanking device 10 and the good product blanking device 11 respectively comprise a blanking hopper and an air blowing pipe 26 used for blowing a workpiece into the blanking hopper, and the air blowing pipe 26 is connected with an air pump.
When the first projection detector 4 or the second projection detector 5 detects that the workpiece is unqualified, feeding back a corresponding detection signal to the controller, and controlling the blowing pipe 26 to be opened by the controller to blow the unqualified workpiece into the discharging hopper; in practical use, two first defective product blanking devices 6 can be used, and blanking with unqualified height or unqualified height are respectively carried out corresponding to unqualified flatness of the upper end face; the principle of the second defective product blanking device 10 is the same as that of the first defective product blanking device 6; and finally, discharging and collecting qualified products by a good product discharging device 11.
The glass windows are arranged on the periphery of the rack 1, namely the glass windows are arranged on the periphery of the whole equipment, so that the influence of the external environment on the conveying and detection of internal workpieces is avoided, and the all-round visual effect is also achieved.
A detection method of an omnibearing rotary visual projection detection device comprises the following steps:
firstly, workpieces in an upper hopper 12 are conveyed to a forward translation conveying belt 15 by a lifting conveying belt 14, a material stopping mechanism levels stacked workpieces, and redundant workpieces fall onto a reverse translation conveying belt 16 from one side of the forward translation conveying belt 15 and are conveyed back into the upper hopper 12 through the reverse translation conveying belt 16;
secondly, conveying the workpieces at single intervals after passing through a material distribution mechanism, and then feeding the workpieces into the first rotary workbench 2 through a first guide mechanism 13;
thirdly, the workpiece sequentially passes through the first projection detector 4 to perform height detection along with the rotation of the first rotary worktable 2, the flatness of the upper end surface is detected through the second projection detector 5, and defective products are removed and discharged through the first defective product discharging device 6;
fourthly, the workpiece is sequentially conveyed to a second rotary worktable 3 by a turnover mechanism, and the workpiece is turned over up and down;
fifthly, the workpiece sequentially passes through a third projection detector 8 along with the rotation of the second rotary worktable 3 to detect the flatness of the lower end surface, the inner and outer diameter sizes are detected through a fourth projection detector 9, defective products are removed and discharged through a second defective product discharging device 10, and good product discharging is collected through a good product discharging device 11.
By the detection method, the workpiece is automatically detected in all directions, the automation degree is high, and the detection effect is good.
The above-mentioned embodiment is only the preferred embodiment of the present invention, and does not limit the protection scope of the present invention according to this, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.
Claims (8)
1. The utility model provides a visual projection check out test set of all direction rotation formula, includes frame (1), its characterized in that: the automatic feeding device is characterized in that a first rotary workbench (2) and a second rotary workbench (3) are arranged on the rack (1), a feeding device, a first projection detector (4) for detecting height, a second projection detector (5) for detecting flatness of the upper end face of a workpiece, a first defective product discharging device (6) for removing unqualified workpieces, a turnover device (7) for turning over the workpieces, a third projection detector (8) for detecting flatness of the lower end face of the workpieces, a fourth projection detector (9) for detecting inner and outer diameters of the workpieces, a second defective product discharging device (10) for removing unqualified workpieces and a good product discharging device (11) for discharging qualified products are further arranged on the rack (1) along the rotary path of the first rotary workbench (2) in sequence, the third projection detector (8), the fourth projection detector (9), the second defective product blanking device (10) and the good product blanking device (11) are sequentially arranged along a rotating path of the second rotating workbench (3), and the first rotating workbench (2) and the second rotating workbench (3) are connected through a turnover device (7) in a conveying mode.
2. The apparatus according to claim 1, wherein: the feeding device comprises a feeding hopper (12), a conveying mechanism and a stock stop mechanism, feed mechanism and first guiding mechanism (13), conveying mechanism is including promoting conveyer belt (14), forward translation conveyer belt (15) and reverse translation conveyer belt (16), it is located feeding funnel (12) to promote conveyer belt (14), the feed end of forward translation conveyer belt (15) is located the below of promoting feeding funnel (12), carry through first guiding mechanism (13) between the discharge end of forward translation conveyer belt (15) and first swivel work head (2) and be connected, stock stop and feed mechanism set up along the direction of delivery of forward translation conveyer belt (15), the feed end of reverse translation conveyer belt (16) is located forward translation conveyer belt (15) below, the discharge end of reverse translation conveyer belt (16) is located feeding funnel (12) top, stock stop is used for pushing the work piece of piling up on forward translation conveyer belt (15) into reverse translation conveyer belt (16).
3. The apparatus according to claim 2, wherein: the material blocking mechanism comprises a rotating turning plate (17) and a first driving motor used for driving the rotating turning plate (17) to rotate, the rotating direction of the rotating turning plate (17) is opposite to the conveying direction of the forward translation conveying belt (15), and a first conveying gap which is high enough for a single workpiece to pass through and is formed between the rotating turning plate (17) and the forward translation conveying belt (15) is formed.
4. The apparatus according to claim 2, wherein: the material distributing mechanism comprises a material blocking plate (19), a material blocking block (18) and a second driving motor, the material blocking plate (19) and the material blocking block (18) are respectively arranged on two sides of the forward translation conveying belt (15), the second driving motor is used for driving the material blocking block (18) to be close to or far away from the material blocking plate (19), and a guide surface obliquely arranged is arranged on one side of the material blocking block (18) towards the feeding direction.
5. The apparatus according to claim 2, wherein: turning device (7) are including last conveyer belt (20) and lower conveyer belt (21), carry through being equipped with second guiding mechanism (22) between the feed end of going up conveyer belt (20) and first swivel work head (2) and are connected, the feed end of lower conveyer belt (21) is U type structure and cladding on the discharge end of last conveyer belt (20), form single work piece height and supply its second conveying clearance that removes to pass through between the feed end of lower conveyer belt (21) and the discharge end of last conveyer belt (20), carry through being equipped with third guiding mechanism (23) between the discharge end of lower conveyer belt (21) and second swivel work head (3) and be connected.
6. An omnidirectional rotary visual projection inspection apparatus according to claim 2 or 5, wherein: the first guide mechanism (13), the second guide mechanism (22) and the third guide mechanism (23) respectively comprise a guide disc (24) and a third driving motor (25) for driving the guide disc (24) to rotate.
7. The apparatus according to claim 1, wherein: the first defective product blanking device (6), the second defective product blanking device (10) and the good product blanking device (11) comprise blanking hoppers and air blowing pipes (26) used for blowing workpieces into the blanking hoppers.
8. The apparatus according to claim 1, wherein: and glass windows are arranged on the periphery of the frame (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921537076.2U CN210557743U (en) | 2019-09-16 | 2019-09-16 | All-directional rotary visual projection detection equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921537076.2U CN210557743U (en) | 2019-09-16 | 2019-09-16 | All-directional rotary visual projection detection equipment |
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| CN210557743U true CN210557743U (en) | 2020-05-19 |
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| CN201921537076.2U Active CN210557743U (en) | 2019-09-16 | 2019-09-16 | All-directional rotary visual projection detection equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114408304A (en) * | 2022-02-28 | 2022-04-29 | 东莞市安翔智能包装设备有限公司 | Counting machine |
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2019
- 2019-09-16 CN CN201921537076.2U patent/CN210557743U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114408304A (en) * | 2022-02-28 | 2022-04-29 | 东莞市安翔智能包装设备有限公司 | Counting machine |
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Address after: 318000 no.218, Weiwu Road, Taizhou Economic Development Zone, Zhejiang Province Patentee after: Zhejiang Bailangshi New Materials Co.,Ltd. Address before: 318000 no.218, Weiwu Road, Taizhou Economic Development Zone, Zhejiang Province Patentee before: ZHEJIANG BAILANGSHI RUBBER AND PLASTIC TECHNOLOGY Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |