CN210538753U - Full-automatic intelligent shell punching machine - Google Patents
Full-automatic intelligent shell punching machine Download PDFInfo
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- CN210538753U CN210538753U CN201921190359.4U CN201921190359U CN210538753U CN 210538753 U CN210538753 U CN 210538753U CN 201921190359 U CN201921190359 U CN 201921190359U CN 210538753 U CN210538753 U CN 210538753U
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- rack
- chain belt
- belt wheel
- nuts
- conveying device
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- 238000004080 punching Methods 0.000 title claims abstract description 85
- 238000012545 processing Methods 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 230000003116 impacting effect Effects 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 6
- 235000013305 food Nutrition 0.000 abstract description 5
- 235000014571 nuts Nutrition 0.000 description 65
- 238000005336 cracking Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 235000013399 edible fruits Nutrition 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000001351 cycling effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 235000006667 Aleurites moluccana Nutrition 0.000 description 1
- 244000144725 Amygdalus communis Species 0.000 description 1
- 240000004957 Castanea mollissima Species 0.000 description 1
- 235000018244 Castanea mollissima Nutrition 0.000 description 1
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 241000758791 Juglandaceae Species 0.000 description 1
- 235000020224 almond Nutrition 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 235000020234 walnut Nutrition 0.000 description 1
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Abstract
The utility model belongs to the technical field of food processing equipment technique and specifically relates to a full-automatic intelligence is towards shell machine is related to. The technical scheme of the utility model is realized like this: the utility model provides a shell machine is dashed to full-automatic intelligence which characterized in that: the nut processing machine comprises a rack, an electrical control cabinet arranged on the rack, a control device arranged in the electrical control cabinet, a plurality of conveying devices for conveying nuts to be processed, a shell punching device for punching shells of the nuts, a feed hopper and a discharge hopper; the conveying device is arranged on the rack; the shell punching device is arranged on the rack above the conveying device and can automatically impact nuts on the conveying device; the feed hopper is arranged on the rack right above the input end of the conveying device; the discharge hopper is arranged on the rack at the output end of the conveying device. The utility model discloses the practicality is strong, easily promotes.
Description
Technical Field
The utility model belongs to the technical field of food processing equipment technique and specifically relates to a full-automatic intelligence is towards shell machine is related to.
Background
The nuts are food with hard fruit chains and edible seeds, such as Chinese chestnuts, almonds, walnuts and the like, the nutritional value in the food is rich, the food has excellent effects on the growth and development of people and the enhancement of physique, the edible parts in the nuts can be taken out only by crushing the nuts before eating the fruits, but the nuts of common nuts are hard and not easy to crush, and because the nuts of the same variety have different outer diameters, the difficulty of uniform shell washing is increased, the quality of products processed by the existing shell washing machine is different, the nuts with smaller outer diameter cannot crack the external fruit chains; the phenomenon that the pulp inside the nut with larger outer diameter is easy to break; therefore, the applicant provides the full-automatic intelligent shell punching machine which is high in efficiency and shell punching precision.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide an efficient, towards high full-automatic intelligent towards shell machine of shell precision.
The technical scheme of the utility model is realized like this: the utility model provides a shell machine is dashed to full-automatic intelligence which characterized in that: the nut processing machine comprises a rack, an electrical control cabinet arranged on the rack, a control device arranged in the electrical control cabinet, a plurality of conveying devices for conveying nuts to be processed, a shell punching device for punching shells of the nuts, a feed hopper and a discharge hopper; the conveying device is arranged on the rack; the shell punching device is arranged on the rack above the conveying device and can automatically impact nuts on the conveying device; the feed hopper is arranged on the rack right above the input end of the conveying device; the discharge hopper is arranged on the rack at the output end of the conveying device.
Preferably: the conveying device comprises a chain belt wheel, a groove belt, a synchronous belt and a second servo motor; the chain belt wheel is fixedly arranged on the rack; the grooved belt is detachably arranged on the upper outer surface of the chain belt wheel, and the groove opening faces outwards; the second servo motor is fixedly installed on the rack and drives the chain belt wheel to run through the synchronous belt.
Preferably: a carrier roller device for supporting the groove belt is arranged at the center inside the chain belt wheel; the carrier roller device comprises a plurality of carrier rollers and carrier roller frames which are positioned on the same straight line; the carrier roller is parallel to and in contact with the chain belt of the chain belt wheel; the carrier roller is arranged on the carrier roller frame in a rolling manner; the roller carrier is fixedly arranged on the frame.
Preferably: the frame is provided with an adjusting mechanism for adjusting the distance between two driven wheels on the chain belt wheel; the adjusting mechanism comprises a driving cylinder, a push rod and a support frame which is fixedly arranged on the rack and provided with a sliding hole; the driving cylinder is fixedly arranged on the rack, and the output end of the air rod of the driving cylinder is fixedly connected with the push rod through a first coupler; and one end of the push rod, which is far away from the driving cylinder, penetrates through the sliding hole and is fixedly connected with a rotating shaft of a driven wheel on the chain belt wheel.
Preferably: the shell punching device comprises a servo motor, a second coupler, a ball screw, a nut arranged on the ball screw and in threaded connection with the ball screw, and a punching part arranged at one end of the nut far away from the servo motor; the servo motor is fixedly installed on the rack and is in electric signal connection with the control device, and the output end of a motor shaft of the servo motor faces downwards and is fixedly connected with the ball screw through the second coupler.
Preferably: and a barrel brush is fixedly arranged on the rack above the chain belt wheel and is in contact with the outer surface of the chain belt wheel.
Compared with the prior art, the utility model discloses the beneficial effect who brings does: the full-automatic shell punching work is realized by arranging the control device, the conveying device and the shell punching device, so that the shell punching quality and efficiency are improved;
1. the second servo motor is used for driving the chain belt wheel to move, the speed of nut transmission is accurately and uniformly controlled in time by means of torque change of the servo motor, and the latter row can accurately return to the position after one row of nuts are impacted; ensuring that the impact positions of nuts in each batch are the same, and improving the shell punching quality;
2. by arranging the carrier roller device, the carrier roller device can provide a supporting force for the middle part of the chain belt wheel, so that the phenomenon that the middle chain belt wheel sags due to the overweight of a groove belt can not occur in the operation of the chain belt wheel, the stable operation of the chain belt wheel is further ensured, and the shell punching quality is improved;
3. the adjusting structure can adjust the distance between the two driven wheels on the chain belt wheel so as to adjust the tension of the chain belt wheel, further ensure the stable running of the chain belt wheel and improve the shell punching quality;
4. the shell punching device is driven by a servo motor, when the servo motor controls the punching part to punch the shells of the nuts, due to the existence of the nuts and the screw rod, the screw rod is fixed and cannot move downwards, and two sides of the nuts are clamped, so that the motor drives the screw rod to rotate the nuts or drives the punching part to move downwards; the reaction force generated by the punching part and the nuts after being contacted with each other can feed back a torque to the servo motor along the screw rod, so that the test can be carried out before the use according to different nut varieties, when the optimal cracking effect of the nuts of different varieties is achieved, the torque generated by the servo motor can be set as a rated torque, and the working condition of the servo motor can be controlled by the controller according to the rated torque in the subsequent finished product shell punching process; the full-automatic intelligent control of the operation of the shell punching device is realized, 50 groups of shell punching devices are arranged, even more than 50 groups of shell punching devices are arranged, when each group of shell punching devices perform shell punching work on the same type of nuts, the torque control of a servo motor above the group of shell punching devices is the same, at the moment, after a punching part reaches a rated torque in the process of impacting the nuts, the group of shell punching devices cannot move downwards, so that nuts with different outer diameters are realized, the cracking degrees are the same, the production efficiency is improved, and meanwhile, the phenomena that smaller nuts are not cracked and pulp inside larger nuts are damaged cannot occur; the shell punching quality is improved.
The utility model discloses a concrete theory of operation: firstly, nuts to be processed in a storage bin are poured into a feed hopper manually, the nuts in the feed hopper can fall into notches of a groove belt on a conveying device and are conveyed to the bottom of a shell punching device through a chain belt wheel, the nuts can be conveyed step by step due to the existence of a second servo motor, the shell punching device starts to operate after the nuts are positioned at the bottom of the shell punching device, a servo motor in the shell punching device can drive a screw rod to rotate, the screw rod is fixedly connected to the output end of a motor shaft, the nuts on the screw rod can move downwards to drive a punching part to fast forward and punch the nuts downwards, the servo motor controls the punching part to advance after the punching part is contacted with the nuts, when the punching part and the nuts are mutually extruded and the torque fed back to the servo motor reaches the rated torque, a controller controls the punching part not to move downwards, and when the rated torque which is all groups of servo motors reach is known, the servo motor is used for executing a working and retreating command under the action of the controller; cycling in this manner.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic structural view of an embodiment of the present invention;
fig. 2 is a schematic structural diagram of the shell punching device.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1-2, the utility model discloses a full-automatic intelligent shell punching machine, which comprises a frame 1, an electrical control cabinet 2 installed on the frame 1, a control device 3 installed in the electrical control cabinet 2, a plurality of conveying devices 4 for conveying nuts to be processed, a shell punching device 5 for impacting nut shells, a feed hopper 6 and a discharge hopper 7; the conveying device 4 is arranged on the frame 1; the shell punching device 5 is arranged on the rack 1 above the conveying device 4 and can automatically impact nuts on the conveying device 4; the feed hopper 6 is arranged on the rack 1 right above the input end of the conveying device 4; the discharging hopper 7 is arranged on the frame 1 at the output end of the conveying device 4.
In the embodiment of the present invention, the conveying device 4 includes a chain belt wheel 41, a groove belt 42, a synchronous belt 43 and a second servo motor 44; the chain belt wheel 41 is fixedly arranged on the frame 1; the grooved belt 42 is detachably arranged on the upper outer surface of the chain belt wheel 41, and the notch faces outwards; the second servo motor 44 is fixedly installed on the frame 1 and drives the chain pulley 41 to run through the synchronous belt 42.
In the embodiment of the present invention, a roller device 8 for supporting the grooved belt 42 is disposed at the center inside the sprocket 41; the carrier roller device 8 comprises a plurality of carrier rollers 81 and carrier roller frames 82 which are positioned on the same straight line; the carrier roller 81 is parallel to and in contact with the chain of the chain wheel 41; the carrier roller 81 is arranged on the carrier roller frame 82 in a rolling manner; the roller frame 82 is fixedly arranged on the frame 1.
In the embodiment of the present invention, the frame 1 is provided with an adjusting mechanism 11 for adjusting the distance between the two driven wheels 411 on the sprocket 41; the adjusting mechanism 11 comprises a driving cylinder 111, a push rod 112 and a support frame 113 which is fixedly arranged on the frame 1 and provided with a slide hole; the driving cylinder 111 is fixedly mounted on the frame 1, and the output end of the air rod 114 is fixedly connected with the push rod 112 through a first coupler 115; one end of the push rod 112 far away from the driving cylinder 111 passes through the sliding hole and is fixedly connected with the rotating shaft of the driven wheel 411 on the chain belt wheel 41.
In the embodiment of the present invention, the shell punching device 5 includes a servo motor 51, a second coupling 52, a ball screw 53, a nut 54 disposed on the ball screw 53 and in threaded connection with the ball screw 53, and a punching part 55 installed at one end of the nut 54 far from the servo motor 51; the servo motor 51 is fixedly installed on the frame 1 and is electrically connected with the control device 3, and the output end of a motor shaft 56 of the servo motor 51 faces downwards and is fixedly connected with the ball screw 53 through the second coupling 52.
In the embodiment of the present invention, a drum brush 9 is fixedly mounted on the frame 1 above the chain wheel 41, and the drum brush 9 contacts with the outer surface of the chain wheel 41.
Compared with the prior art, the utility model discloses the beneficial effect who brings does: the full-automatic shell punching work is realized by arranging the control device, the conveying device and the shell punching device, so that the shell punching quality and efficiency are improved;
1. the second servo motor is used for driving the chain belt wheel to move, the speed of nut transmission is accurately and uniformly controlled in time by means of torque change of the servo motor, and the latter row can accurately return to the position after one row of nuts are impacted; ensuring that the impact positions of nuts in each batch are the same, and improving the shell punching quality;
2. by arranging the carrier roller device, the carrier roller device can provide a supporting force for the middle part of the chain belt wheel, so that the phenomenon that the middle chain belt wheel sags due to the overweight of a groove belt can not occur in the operation of the chain belt wheel, the stable operation of the chain belt wheel is further ensured, and the shell punching quality is improved;
3. the adjusting structure can adjust the distance between the two driven wheels on the chain belt wheel so as to adjust the tension of the chain belt wheel, further ensure the stable running of the chain belt wheel and improve the shell punching quality;
4. the shell punching device is driven by a servo motor, when the servo motor controls the punching part to punch the shells of the nuts, due to the existence of the nuts and the screw rod, the screw rod is fixed and cannot move downwards, and two sides of the nuts are clamped, so that the motor drives the screw rod to rotate the nuts or drives the punching part to move downwards; the reaction force generated by the punching part and the nuts after being contacted with each other can feed back a torque to the servo motor along the screw rod, so that the test can be carried out before the use according to different nut varieties, when the optimal cracking effect of the nuts of different varieties is achieved, the torque generated by the servo motor can be set as a rated torque, and the working condition of the servo motor can be controlled by the controller according to the rated torque in the subsequent finished product shell punching process; the full-automatic intelligent control of the operation of the shell punching device is realized, 50 groups of shell punching devices are arranged, even more than 50 groups of shell punching devices are arranged, when each group of shell punching devices perform shell punching work on the same type of nuts, the torque control of a servo motor above the group of shell punching devices is the same, at the moment, after a punching part reaches a rated torque in the process of impacting the nuts, the group of shell punching devices cannot move downwards, so that nuts with different outer diameters are realized, the cracking degrees are the same, the production efficiency is improved, and meanwhile, the phenomena that smaller nuts are not cracked and pulp inside larger nuts are damaged cannot occur; the shell punching quality is improved.
The utility model discloses a concrete theory of operation: firstly, nuts to be processed in a storage bin are poured into a feed hopper manually, the nuts in the feed hopper can fall into notches of a groove belt on a conveying device and are conveyed to the bottom of a shell punching device through a chain belt wheel, the nuts can be conveyed step by step due to the existence of a second servo motor, the shell punching device starts to operate after the nuts are positioned at the bottom of the shell punching device, a servo motor in the shell punching device can drive a screw rod to rotate, the screw rod is fixedly connected to the output end of a motor shaft, the nuts on the screw rod can move downwards to drive a punching part to fast forward and punch the nuts downwards, the servo motor controls the punching part to advance after the punching part is contacted with the nuts, when the punching part and the nuts are mutually extruded and the torque fed back to the servo motor reaches the rated torque, a controller controls the punching part not to move downwards, and when the rated torque which is all groups of servo motors reach is known, the servo motor is used for executing a working and retreating command under the action of the controller; cycling in this manner.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a shell machine is dashed to full-automatic intelligence which characterized in that: the nut processing machine comprises a rack, an electrical control cabinet arranged on the rack, a control device arranged in the electrical control cabinet, a conveying device used for conveying nuts to be processed, a plurality of shell punching devices used for impacting shells of the nuts, a feed hopper and a discharge hopper; the conveying device is arranged on the rack; the shell punching device is arranged on the rack above the conveying device and can automatically impact nuts on the conveying device; the feed hopper is arranged on the rack right above the input end of the conveying device; the discharge hopper is arranged on the rack at the output end of the conveying device.
2. The full-automatic intelligent shell punching machine according to claim 1, characterized in that: the conveying device comprises a chain belt wheel, a groove belt, a synchronous belt and a second servo motor; the chain belt wheel is fixedly arranged on the rack; the grooved belt is detachably arranged on the upper outer surface of the chain belt wheel, and the groove opening faces outwards; the second servo motor is fixedly installed on the rack and drives the chain belt wheel to run through the synchronous belt.
3. The full-automatic intelligent shell punching machine according to claim 2, characterized in that: a carrier roller device for supporting the groove belt is arranged at the center inside the chain belt wheel; the carrier roller device comprises a plurality of carrier rollers and carrier roller frames which are positioned on the same straight line; the carrier roller is parallel to and in contact with the chain belt of the chain belt wheel; the carrier roller is arranged on the carrier roller frame in a rolling manner; the roller carrier is fixedly arranged on the frame.
4. The full-automatic intelligent shell punching machine according to claim 2, characterized in that: the frame is provided with an adjusting mechanism for adjusting the distance between two driven wheels on the chain belt wheel; the adjusting mechanism comprises a driving cylinder, a push rod and a support frame which is fixedly arranged on the rack and provided with a sliding hole; the driving cylinder is fixedly arranged on the rack, and the output end of the air rod of the driving cylinder is fixedly connected with the push rod through a first coupler; and one end of the push rod, which is far away from the driving cylinder, penetrates through the sliding hole and is fixedly connected with a rotating shaft of a driven wheel on the chain belt wheel.
5. The full-automatic intelligent shell punching machine according to claim 1, characterized in that: the shell punching device comprises a servo motor, a second coupler, a ball screw, a nut arranged on the ball screw and in threaded connection with the ball screw, and a punching part arranged at one end of the nut far away from the servo motor; the servo motor is fixedly installed on the rack and is in electric signal connection with the control device, and the output end of a motor shaft of the servo motor faces downwards and is fixedly connected with the ball screw through the second coupler.
6. The full-automatic intelligent shell punching machine according to claim 4, characterized in that: and a barrel brush is fixedly arranged on the rack above the chain belt wheel and is in contact with the outer surface of the chain belt wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921190359.4U CN210538753U (en) | 2019-07-26 | 2019-07-26 | Full-automatic intelligent shell punching machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921190359.4U CN210538753U (en) | 2019-07-26 | 2019-07-26 | Full-automatic intelligent shell punching machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210538753U true CN210538753U (en) | 2020-05-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921190359.4U Expired - Fee Related CN210538753U (en) | 2019-07-26 | 2019-07-26 | Full-automatic intelligent shell punching machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210538753U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110384242A (en) * | 2019-07-26 | 2019-10-29 | 张建勇 | A kind of fully-automatic intelligent rushes shell machine |
-
2019
- 2019-07-26 CN CN201921190359.4U patent/CN210538753U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110384242A (en) * | 2019-07-26 | 2019-10-29 | 张建勇 | A kind of fully-automatic intelligent rushes shell machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200519 |
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| CF01 | Termination of patent right due to non-payment of annual fee |