CN210538752U - Shell punching mechanism for shell punching machine - Google Patents
Shell punching mechanism for shell punching machine Download PDFInfo
- Publication number
- CN210538752U CN210538752U CN201921189908.6U CN201921189908U CN210538752U CN 210538752 U CN210538752 U CN 210538752U CN 201921189908 U CN201921189908 U CN 201921189908U CN 210538752 U CN210538752 U CN 210538752U
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- Prior art keywords
- shell
- nut
- stamping
- screw rod
- punching
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- 238000004080 punching Methods 0.000 title claims abstract description 83
- 230000007246 mechanism Effects 0.000 title claims abstract description 15
- 230000000087 stabilizing effect Effects 0.000 claims description 24
- 238000003825 pressing Methods 0.000 claims description 20
- 230000033001 locomotion Effects 0.000 claims description 9
- 238000001125 extrusion Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 10
- 235000013305 food Nutrition 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 2
- 235000014571 nuts Nutrition 0.000 description 60
- 230000008569 process Effects 0.000 description 6
- 238000005336 cracking Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000003116 impacting effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 235000006667 Aleurites moluccana Nutrition 0.000 description 1
- 244000144725 Amygdalus communis Species 0.000 description 1
- 240000004957 Castanea mollissima Species 0.000 description 1
- 235000018244 Castanea mollissima Nutrition 0.000 description 1
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 241000758791 Juglandaceae Species 0.000 description 1
- 235000020224 almond Nutrition 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 235000020234 walnut Nutrition 0.000 description 1
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Abstract
The utility model belongs to the technical field of the food processing technique and specifically relates to a dash shell machine and dash shell mechanism and dash shell method thereof is related to. The technical scheme of the utility model is realized like this: the utility model provides a dash shell machine and construct with dashing shell which characterized in that: comprises a mounting rack and a plurality of rows of shell punching components which are fixedly pressed on the mounting rack; the stamping shell component comprises a servo motor, a coupler, a screw rod, nut frames arranged on two sides of the screw rod, a stamping nut and a stamping part; two connectors of the coupler are respectively and fixedly connected with a motor shaft and the smooth section of the screw rod; one end of each nut frame is fixedly arranged on the mounting frame, and one side of each nut frame, which faces the screw rod, is provided with a longitudinal slide way; the stamping nut is in threaded connection with the screw rod; the stamping part is fixedly connected with the stamping nut. The utility model provides a technical scheme has novelty, creativity and practicality, and effectual improvement dashes shell efficiency, reduces the energy consumption, improves towards shell precision and quality, easily promotes.
Description
Technical Field
The utility model belongs to the technical field of the food processing technique and specifically relates to a dash shell machine and dash shell mechanism is related to.
Background
The nuts are food with hard peel and edible seeds, such as Chinese chestnuts, almonds, walnuts and the like, the nutritional value in the food is rich, the food has excellent effects on the growth and development of people and the enhancement of physique, the edible parts in the nuts can be taken out only by crushing the nuts before eating the fruits, but the nuts of common nuts are hard and not easy to crush, and because the nuts of the same variety have different outer diameters, the difficulty of uniform shell washing is increased, the quality of products processed by the existing shell washing machine is different, the nuts with smaller outer diameter cannot crack the outer peel; the phenomenon that the pulp inside the nut with larger outer diameter is easy to break; therefore, the applicant proposes a shell punching mechanism for a shell punching machine and a shell punching method thereof, wherein the position and the force of the shell punching can be controlled.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide an intelligent, towards efficient towards shell machine towards shell mechanism of shell.
The technical scheme of the utility model is realized like this: the utility model provides a dash shell machine and construct with dashing shell which characterized in that: comprises a mounting rack and a plurality of rows of shell punching components which are fixedly pressed on the mounting rack; the stamping shell component comprises a servo motor, a coupler, a screw rod, nut frames arranged on two sides of the screw rod, a stamping nut and a stamping part; the servo motor is fixedly arranged on the mounting frame, and the output end of a motor shaft of the servo motor penetrates through the mounting frame; and a rated torque is set in the servo motor; two connectors of the coupler are respectively and fixedly connected with a motor shaft and the smooth section of the screw rod; and the power of the motor shaft is transmitted to the screw rod; one end of each nut frame is fixedly arranged on the mounting frame, and one side of each nut frame, which faces the screw rod, is provided with a longitudinal slide way; the stamping nut is in threaded connection with the screw rod and does longitudinal reciprocating motion in the longitudinal slide way; the stamping part is fixedly connected with the stamping nut.
Preferably: the screw is a ball screw; and a limiting block is arranged at one end of the ball screw, which is far away from the servo motor.
Preferably: the ball screw motion stabilizing device is used for stabilizing the motion of the ball screw; the stabilizing device comprises a stabilizing frame, a plurality of bearings and a plurality of clamping rings; the stabilizing frame is provided with a through hole for the ball screw to pass through; the bearing is sleeved on the smooth section of the ball screw and is in interference fit with the ball screw; the outer ring of the bearing is clamped with the through hole on the stabilizing frame; the snap ring is arranged between the bearings and is in contact with the inner rings of the bearings.
Preferably: the ball screw is detachably provided with a pressing piece for preventing the bearing from moving up and down.
Preferably: the pressing piece is a pressing nut, and the pressing nut is in threaded connection with the ball screw.
Preferably: the punching part comprises a mounting block, a punching rod and a punching block for punching nuts; the mounting block is fixedly connected with the stamping nut; the stamping rod is fixedly arranged at one end of the mounting block, which is far away from the stamping nut, and is fixedly connected with the mounting block; the stamping block is detachably arranged on the lower end face of the stamping rod.
Preferably: the lower bottom surface of the punching block can be provided with an extrusion groove at will according to nuts of different shapes.
Compared with the prior art, the utility model discloses the beneficial effect who brings does: the shell punching mechanism is driven by a servo motor, when the servo motor controls the punching part to punch the shells of the nuts, the screw rod is fixed and cannot move downwards due to the existence of the nut and the screw rod, and two sides of the nut are clamped, so that the motor drives the screw rod to rotate and then the nut or the punching part to move downwards; the reaction force generated by the punching part and the nuts after being contacted with each other can feed back a torque to the servo motor along the screw rod, so that the test can be carried out before the use according to different nut varieties, when the optimal cracking effect of the nuts of different varieties is achieved, the torque generated by the servo motor can be set as a rated torque, and the working condition of the servo motor can be controlled by the controller according to the rated torque in the subsequent finished product shell punching process; the full-automatic intelligent control of the operation of the shell punching device is realized, 50 groups of shell punching devices are arranged, even more than 50 groups of shell punching devices are arranged, when each group of shell punching devices perform shell punching work on the same type of nuts, the torque control of a servo motor above the group of shell punching devices is the same, at the moment, after a punching part reaches a rated torque in the process of impacting the nuts, the group of shell punching devices cannot move downwards, so that nuts with different outer diameters are realized, the cracking degrees are the same, the production efficiency is improved, and meanwhile, the phenomena that smaller nuts are not cracked and pulp inside larger nuts are damaged cannot occur; the shell punching quality is improved.
1. By arranging the stabilizing device, the stabilizing device can prevent the ball screw from shaking, stabilize the movement of the ball screw, ensure that the punching part cannot be deflected in the shell punching process and ensure the shell punching quality;
2. the lead screw is set as the ball screw, so that the transmission efficiency can be greatly improved, namely if the same large load is driven, the ball screw can use smaller driving power, such as a motor with smaller power, so that the cost can be reduced, and the energy consumption can also be reduced;
3. the pressing nut is arranged and can be used for pressing the bearing on the stabilizing frame, so that the stability of the shell punching machine is further ensured;
4. the punching block is detachably connected with the punching stem, and the lower bottom surface of the punching block can be provided with any pressing groove according to the shape of the nut; the advantage of setting up like this is convenient for implement and change different punching press pieces according to different products, further improves towards shell quality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1, the utility model discloses a shell punching mechanism for a shell punching machine, which comprises a mounting frame 1 and a plurality of rows of shell punching parts 2 fixed on the mounting frame 1; the shell punching component 2 comprises a servo motor 21, a coupler 22, a screw rod 23, nut frames 24 arranged on two sides of the screw rod 23, a punching nut 25 and a punching part 26; the servo motor 21 is fixedly arranged on the mounting frame 1, and the output end of a motor shaft 27 of the servo motor penetrates through the mounting frame 1; a rated torque is set in the servo motor 21; the two connectors of the coupler 22 are respectively and fixedly connected with the motor shaft 27 and the smooth section of the screw rod 23; and transmits the power of the motor shaft 27 to the screw rod 23; one end of each nut frame 24 is fixedly arranged on the mounting frame 1, and one side of each nut frame 24, which faces the screw rod 23, is provided with a longitudinal slide way 28; the stamping nut 25 is in threaded connection with the screw rod 23 and does longitudinal reciprocating motion in the longitudinal slide way 38; the punch 26 is fixedly connected to the punch nut 25.
In the embodiment of the present invention, the screw 23 is a ball screw; and a limit block 29 is arranged at one end of the ball screw 23 far away from the servo motor 21.
In the embodiment of the present invention, the device further comprises a stabilizing device 3 for stabilizing the movement of the ball screw 23; the stabilizing device 3 comprises a stabilizing frame 31, a plurality of bearings 32 and a plurality of clamping rings 33; the stabilizing frame 31 is provided with a through hole for the ball screw 23 to pass through; the bearing 32 is sleeved on the smooth section of the ball screw 24 and is in interference fit with the ball screw 23; the outer ring of the bearing 32 is clamped with the through hole on the stabilizing frame 31; the snap ring 33 is disposed between the bearings 32 and contacts the inner race of the bearing 32.
In the embodiment of the present invention, the ball screw 23 is detachably mounted with and used for preventing the pressing member 4 from moving up and down the bearing 32.
In the embodiment of the present invention, the pressing member 4 is a pressing nut 4, and the pressing nut 4 is connected to the ball screw 23 by a screw.
In the embodiment of the present invention, the stamping part 26 includes a mounting block 261, a stamping rod 262 and a stamping block 263 for stamping nuts; the mounting block 263 is fixedly connected with the stamping nut 25; the stamping rod 262 is fixedly arranged at one end of the mounting block 261 far away from the stamping nut 25 and is fixedly connected with the mounting block; the punch 263 is detachably mounted on the lower end surface of the punch rod 262.
In the embodiment of the present invention, the pressing groove 264 can be arbitrarily formed on the lower bottom surface of the 263 pressing pieces according to nuts of different shapes.
Compared with the prior art, the utility model discloses the beneficial effect who brings does: the shell punching mechanism is driven by a servo motor, when the servo motor controls the punching part to punch the shells of the nuts, the screw rod is fixed and cannot move downwards due to the existence of the nut and the screw rod, and two sides of the nut are clamped, so that the motor drives the screw rod to rotate and then the nut or the punching part to move downwards; the reaction force generated by the punching part and the nuts after being contacted with each other can feed back a torque to the servo motor along the screw rod, so that the test can be carried out before the use according to different nut varieties, when the optimal cracking effect of the nuts of different varieties is achieved, the torque generated by the servo motor can be set as a rated torque, and the working condition of the servo motor can be controlled by the controller according to the rated torque in the subsequent finished product shell punching process; the full-automatic intelligent control of the operation of the shell punching device is realized, 50 groups of shell punching devices are arranged, even more than 50 groups of shell punching devices are arranged, when each group of shell punching devices perform shell punching work on the same type of nuts, the torque control of a servo motor above the group of shell punching devices is the same, at the moment, after a punching part reaches a rated torque in the process of impacting the nuts, the group of shell punching devices cannot move downwards, so that nuts with different outer diameters are realized, the cracking degrees are the same, the production efficiency is improved, and meanwhile, the phenomena that smaller nuts are not cracked and pulp inside larger nuts are damaged cannot occur; the shell punching quality is improved.
1. By arranging the stabilizing device, the stabilizing device can prevent the ball screw from shaking, stabilize the movement of the ball screw, ensure that the punching part cannot be deflected in the shell punching process and ensure the shell punching quality;
2. the lead screw is set as the ball screw, so that the transmission efficiency can be greatly improved, namely if the same large load is driven, the ball screw can use smaller driving power, such as a motor with smaller power, so that the cost can be reduced, and the energy consumption can also be reduced;
3. the pressing nut is arranged and can be used for pressing the bearing on the stabilizing frame, so that the stability of the shell punching machine is further ensured;
4. the punching block is detachably connected with the punching stem, and the lower bottom surface of the punching block can be provided with any pressing groove according to the shape of the nut; the advantage of setting up like this is convenient for implement and change different punching press pieces according to different products, further improves towards shell quality.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a dash shell machine and construct with dashing shell which characterized in that: comprises a mounting rack and a plurality of rows of shell punching components which are fixedly pressed on the mounting rack; the stamping shell component comprises a servo motor, a coupler, a screw rod, nut frames arranged on two sides of the screw rod, a stamping nut and a stamping part; the servo motor is fixedly arranged on the mounting frame, and the output end of a motor shaft of the servo motor penetrates through the mounting frame; and a rated torque is set in the servo motor; two connectors of the coupler are respectively and fixedly connected with a motor shaft and the smooth section of the screw rod; and the power of the motor shaft is transmitted to the screw rod; one end of each nut frame is fixedly arranged on the mounting frame, and one side of each nut frame, which faces the screw rod, is provided with a longitudinal slide way; the stamping nut is in threaded connection with the screw rod and does longitudinal reciprocating motion in the longitudinal slide way; the stamping part is fixedly connected with the stamping nut.
2. The shell punching mechanism for the shell punching machine according to claim 1, wherein: the lead screw is a ball screw, and a limiting block is arranged at one end, far away from the servo motor, of the ball screw.
3. The shell punching mechanism for the shell punching machine according to claim 1, wherein: the device also comprises a stabilizing device used for stabilizing the motion of the screw rod; the stabilizing device comprises a stabilizing frame, a plurality of bearings and a plurality of clamping rings; the stabilizing frame is provided with a through hole for the screw rod to pass through; the bearing is sleeved on the smooth section of the screw rod and is in interference fit with the screw rod; the outer ring of the bearing is clamped with the through hole on the stabilizing frame; the snap ring is arranged between the bearings and is in contact with the inner rings of the bearings.
4. The shell punching mechanism for the shell punching machine according to claim 2, wherein: the ball screw is detachably provided with a pressing piece for preventing the bearing from moving up and down.
5. The shell punching mechanism for the shell punching machine according to claim 4, wherein: the pressing piece is a pressing nut, and the pressing nut is in threaded connection with the ball screw.
6. The shell punching mechanism for the shell punching machine according to claim 1, wherein: the punching part comprises a mounting block, a punching rod and a punching block for punching nuts; the mounting block is fixedly connected with the stamping nut; the stamping rod is fixedly arranged at one end of the mounting block, which is far away from the stamping nut, and is fixedly connected with the mounting block; the stamping block is detachably arranged on the lower end face of the stamping rod.
7. The shell punching mechanism for the shell punching machine according to claim 6, wherein: the lower bottom surface of the punching block can be provided with an extrusion groove at will according to nuts of different shapes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921189908.6U CN210538752U (en) | 2019-07-26 | 2019-07-26 | Shell punching mechanism for shell punching machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921189908.6U CN210538752U (en) | 2019-07-26 | 2019-07-26 | Shell punching mechanism for shell punching machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210538752U true CN210538752U (en) | 2020-05-19 |
Family
ID=70644152
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921189908.6U Expired - Fee Related CN210538752U (en) | 2019-07-26 | 2019-07-26 | Shell punching mechanism for shell punching machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210538752U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110250532A (en) * | 2019-07-26 | 2019-09-20 | 张建勇 | It is a kind of to rush shell machine Chong Ke mechanism and its rush shell side method |
-
2019
- 2019-07-26 CN CN201921189908.6U patent/CN210538752U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110250532A (en) * | 2019-07-26 | 2019-09-20 | 张建勇 | It is a kind of to rush shell machine Chong Ke mechanism and its rush shell side method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200519 |
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| CF01 | Termination of patent right due to non-payment of annual fee |