CN210426619U

CN210426619U - Gear set detection device

Info

Publication number: CN210426619U
Application number: CN201921215052.5U
Authority: CN
Inventors: 苏辰鸣
Original assignee: Zhejiang Donghe Electromechanical Manufacturing Co ltd
Current assignee: Zhejiang Donghe Electromechanical Manufacturing Co ltd
Priority date: 2019-07-30
Filing date: 2019-07-30
Publication date: 2020-04-28
Anticipated expiration: 2029-07-30

Abstract

The utility model belongs to the field of detection equipment, a gear train detection device, which comprises a frame, be provided with the carousel in the frame, be provided with the rotating assembly that drives the carousel rotation in the frame, be provided with a plurality of seats on the carousel, set gradually in the frame and be used for detecting the hole diameter of product hole tooth, be used for detecting the height detection station of product height, be used for detecting the intensity detection station of product intensity, be used for marking the laser marking station of product and unloading station, drive the carousel rotation through rotating the subassembly to order about the product to cooperate each station to detect; the detection precision is improved, the labor force is liberated, only one worker is needed to discharge materials, and the detection efficiency is greatly improved.

Description

Gear set detection device

Technical Field

The utility model belongs to the check out test set field refers in particular to a gear train detection device.

Background

After the gear set is produced, product detection is needed, such as the height of the product, the hardness of the product and the aperture size of the product, but most factory detection in the market at present separates the processes for detection, and then obtains qualified products from the processes, and in order to accelerate the detection, all the processes can be performed at the same time, and then workers are needed to operate in each processing process, but the demand for labor force is large. In the process of the detection mode, all the working procedures are manually connected, the manual mobility is lower and lower along with the increase of the working time, and the detection efficiency is greatly reduced.

Disclosure of Invention

The utility model aims at providing a gear train detection device has the advantage that improves gear train detection efficiency.

The purpose of the utility model is realized like this:

the utility model provides a gear train detection device, includes the frame, be provided with the carousel in the frame, be provided with drive carousel pivoted rotating assembly in the frame, be provided with a plurality of seats of placeeing on the carousel, set gradually in the frame and be used for detecting the hole detection station of product hole pitch diameter, be used for detecting the high detection station of product height, be used for detecting the intensity detection station of product intensity, be used for marking laser marking station and unloading station for the product, rotate through rotating assembly drive carousel to order about each station of product cooperation and detect.

Preferably, the inner hole detection station comprises a first mounting frame, an inner hole detector arranged on the frame and a sixth mechanical claw arranged on the first mounting frame, a first air cylinder is arranged on the first mounting frame, the first air cylinder is connected with a first mounting table, the sixth mechanical claw is arranged on the first mounting table, and a second air cylinder for driving the sixth mechanical claw to ascend and descend is arranged on the first mounting table.

Preferably, the height detection station comprises a height detector arranged on the rack, a second mounting rack arranged on the rack, and a first gripper arranged on the second mounting rack, and a third cylinder for driving the first gripper to slide is arranged on the second mounting rack.

Preferably, the rack is further provided with an unloading station, the unloading station comprises a third mounting frame and an unloading manipulator, the third mounting frame is arranged on the rack, and the third mounting frame is provided with a linear guide cylinder for driving the unloading manipulator to move.

Preferably, a third guide rail matched with the linear guide cylinder is arranged on the third mounting frame.

Preferably, the discharging manipulator comprises a fourth manipulator and a fifth manipulator, the fourth manipulator is used for grabbing a certified product, the fifth manipulator is used for grabbing a substandard product, the linear guide cylinder is connected with a third installation platform, a fourth cylinder is arranged on the third installation platform, a fourth installation platform and a fifth installation platform are arranged on a piston rod of the fourth cylinder, a fifth cylinder for driving the fourth manipulator to ascend and descend is arranged on the fourth installation platform, a sixth cylinder for driving the fifth manipulator to ascend and descend is arranged on the fifth installation platform, and a first discharging tray matched with the fourth manipulator and a second discharging tray matched with the fifth manipulator are arranged on the rack.

Preferably, a proximity switch is arranged on the rack, and when the proximity switch detects the placing seat on the turntable, the rotating assembly is controlled to stop working.

Compared with the prior art, the utility model outstanding and profitable technological effect is:

1. when the detection is needed, the product is manually placed into the placing seat, and the rotary feeding mechanism sends the product to each station for detection; the inner hole detection station finishes the inner hole size detection work of a product, the height detection station finishes the height detection of the product, the strength detection station judges whether the product is subjected to heat treatment, the laser marking station finishes the lettering marking work of the product, the finished product is unloaded by the unloading station, the actions are circulated in sequence, automatic detection and automatic transmission are realized, the detection precision is improved, the labor force is liberated, only one worker is required to discharge the material, and the detection efficiency is greatly improved.

And when one of the data is unqualified during detection, the rest detection station and the laser marking station are not detected or processed aiming at the product in the placing seat, and the turntable directly and independently unloads the product through the unloading station after rotating to the preset position, so that the defective products and the genuine products are prevented from being mixed together.

2. Hole detection station during operation at first moves to the carousel direction through first mount table of first cylinder drive, reaches after the preset position, and second cylinder drive sixth gripper moves down for snatch the product of placeeing on the seat, and rethread sixth gripper detects in removing the product to the hole detector, and the back of finishing is detected, and rethread sixth gripper places the product again on placeeing the seat, and then rotating assembly drive carousel rotates, transmits the product to next station.

3. When defective products are detected to be discharged, the fourth cylinder drives the fourth mounting table and the fifth mounting table to simultaneously translate, the fifth manipulator is driven to be aligned with products, the fifth manipulator is driven to move towards the rotary table through the linear guide cylinder, after the defective products are moved to a preset position, the fifth manipulator is driven to descend through the sixth cylinder to capture the defective products, then the fifth manipulator is driven to ascend, the fifth manipulator is driven to reset through the linear guide cylinder, the fifth manipulator is driven to move to the position above the second discharging plate through the fourth cylinder, the fifth manipulator is driven to descend through the sixth cylinder, and the defective products are sequentially arranged in the second discharging plate;

if the quality product is detected, the fourth mechanical arm is driven to repeat the action of the fifth mechanical arm, the quality product is sequentially arranged in the first lower material tray, the quality product and the defective product can be conveniently sorted by workers, and meanwhile, the qualified rate of the processing can be obtained.

Drawings

Fig. 1 is a first schematic structural diagram of the present invention.

Fig. 2 is a schematic structural diagram of the present invention.

Fig. 3 is an enlarged view of the portion a of the present invention.

Fig. 4 is an enlarged view of the portion B of the present invention.

Fig. 5 is the structure schematic diagram of the middle discharging station of the utility model.

The reference numerals in the figures denote the meanings:

1. a frame; 2. a turntable; 3. a placing seat; 4. an inner hole detection station; 41. a first mounting bracket; 42. an inner bore detector; 43. six mechanical claws; 44. a first cylinder; 45. a first mounting table; 5. a height detection station; 51. a second mounting bracket; 52. a first gripper; 53. a third cylinder; 54. a second guide rail; 55. a height detector; 6. an intensity detection station; 7. a laser marking station; 8. a discharge station; 81. a third mounting bracket; 82. a discharging manipulator; 821. a fourth manipulator; 822. a fifth manipulator; 84. a linear guide cylinder; 83. a third guide rail; 9. a fourth cylinder; 10. a fourth mounting table; 11. a fifth mounting table; 12. a fifth cylinder; 13. a sixth cylinder; 14. a first blanking disc; 15. a second blanking disc; 16. a proximity switch.

Detailed Description

The invention will be further described with reference to specific embodiments below:

as shown in fig. 1-5, a gear train detection device, including frame 1, be provided with carousel 2 in the frame 1, be provided with drive carousel 2 pivoted rotating assembly in the frame 1, be provided with a plurality of seats 3 of placeeing on the carousel 2, set gradually in the frame 1 and be used for detecting the hole detection station 4 of product hole pitch diameter, be used for detecting the high detection station 5 of product height, be used for detecting the intensity detection station 6 of product intensity, be used for marking laser marking station 7 and the unloading station for the product, drive carousel 2 rotates through rotating assembly to order about each station of product cooperation and detect. And place seat 3 in this implementation and be provided with 8, 8 place seat 3 evenly distributed at the terminal surface of carousel 2 to every work can go on simultaneously, be provided with proximity switch 16 on the frame 1, when proximity switch 16 detected place seat 3 on carousel 2, control rotating assembly stop work.

When the detection is needed, the product is manually placed into the placing seat 3, and the rotary feeding mechanism sends the product to each station for detection; hole detection station 4 accomplishes product hole size detection work, height detection station 5 accomplishes product height detection, intensity detection station 6 judges whether the product is through heat treatment, laser marking station 7 accomplishes product marking work of carving characters, the product after the completion is unloaded by unloading station 8, the action circulates in proper order, through automatic detection, and automatic transmission, the precision of detection has not only been improved, and the labour has also been liberated, only need a staff carry out the blowing can, the efficiency of detection work has been improved greatly.

When one of the data is found to be unqualified during detection, the rest detection station and the laser marking station 7 are not detected or processed aiming at the product in the placing seat 3, and the turntable 2 directly and independently unloads the material through the unloading station 8 after rotating to the preset position, so that the defective products and the genuine products are prevented from being mixed together.

Hole detection station 4 is including setting up first mounting bracket 41, setting up hole detector 42 in frame 1, setting up the sixth gripper 43 on first mounting bracket 41, be provided with first cylinder 44 on first mounting bracket 41, first cylinder 44 is connected with first mount table 45, and sixth gripper 43 sets up on first mount table 45, be provided with on first mounting bracket 41 with first mount table 45 complex first guide rail, be provided with the second cylinder that drives sixth gripper 43 and go up and down on first mount table 45. Hole detects station 4 during operation, at first through first mount table 45 of first cylinder 44 drive to 2 directions of carousel remove, reach the preset position after, the sixth gripper 43 of second cylinder drive moves down, be used for snatching the product of placeeing on the seat 3, rethread sixth gripper 43 moves the product to hole detector 42 in and detects, after the detection finishes, rethread sixth gripper 43 replaces the product on placeeing seat 3 again, wait for rotating assembly drive carousel 2 to rotate, transmit the product to next station.

The height detection station 5 comprises a height detector 55 arranged on the rack 1, a second mounting frame 51 arranged on the rack 1, and a first gripper 52 arranged on the second mounting frame 51, wherein a third cylinder 53 for driving the first gripper 52 to slide is arranged on the second mounting frame 51, and a second guide rail 54 matched with the second mounting frame 51 is arranged on the second mounting frame 51. When the height of the product is detected, the third air cylinder 53 drives the first mechanical claw 52 to move, the first mechanical claw 52 grabs the product, the air cylinder drives the first mechanical claw 52 to place the product in the height detector 55 for height detection, and the first mechanical claw 52 replaces the product on the placing seat 3 after the detection is finished. The rotating assembly then drives the turntable 2 to rotate, transferring the product to the next station.

The machine frame 1 is further provided with a discharging station 8, the discharging station 8 comprises a third mounting frame 81 and a discharging manipulator 82, the third mounting frame 81 is arranged on the machine frame 1, and a linear guide cylinder 84 for driving the discharging manipulator 82 to move is arranged on the third mounting frame 81.

And a third guide rail 83 matched with the linear guide cylinder 84 is arranged on the third mounting frame 81.

The discharging manipulator 82 comprises a fourth manipulator 821 for grabbing a genuine product and a fifth manipulator 822 for grabbing a defective product, the linear guide cylinder 84 is connected with a third installation platform, a fourth cylinder 9 is arranged on the third installation platform, a fourth installation platform 10 and a fifth installation platform 11 are arranged on a piston rod of the fourth cylinder 9, a fifth cylinder 12 for driving the fourth manipulator 821 to ascend and descend is arranged on the fourth installation platform 10, a sixth cylinder 13 for driving the fifth manipulator 822 to ascend and descend is arranged on the fifth installation platform 11, and a first discharging tray 14 matched with the fourth manipulator 821 and a second discharging tray 15 matched with the fifth manipulator 822 are arranged on the rack 1.

When a defective product is detected to be discharged, the fourth cylinder 9 drives the fourth mounting table 10 and the fifth mounting table 11 to simultaneously translate to drive the fifth manipulator 822 to align with the product, then the fifth manipulator 822 is driven by the linear guide cylinder 84 to move towards the turntable 2, after the defective product is moved to a preset position, the fifth manipulator 822 is driven by the sixth cylinder 13 to descend to grab the defective product, then the fifth manipulator 822 is driven to ascend, then the fifth manipulator 822 is driven by the linear guide cylinder 84 to reset, the fifth manipulator 822 is driven by the fourth cylinder 9 to move to the position above the second discharging tray 15, the fifth manipulator 822 is driven by the sixth cylinder 13 to descend, and the defective products are sequentially arranged in the second discharging tray 15;

if the quality product is detected, the fourth manipulator 821 is driven to repeat the action of the fifth manipulator 822, and the quality products are sequentially arranged in the first blanking disc 14, so that the quality products and the defective products can be conveniently sorted by the working personnel, the error rate is reduced, the qualified rate of the processing can be obtained, and the statistical efficiency of the working personnel is improved.

The above-mentioned embodiment is only the preferred embodiment of the present invention, and does not limit the protection scope of the present invention according to this, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. A gear train detection device characterized in that: including frame (1), be provided with carousel (2) on frame (1), be provided with drive carousel (2) pivoted rotating assembly on frame (1), be provided with a plurality of seats (3) of placeeing on carousel (2), frame (1) is gone up and is set gradually and is used for detecting hole detection station (4) of product hole pitch diameter, is used for detecting high detection station (5) of product height, is used for detecting intensity detection station (6) of product intensity, is used for marking laser marking station (7) of product and unload station (8), rotates through rotating assembly drive carousel (2) to order about each station of product cooperation and detect.

2. A gear unit testing device according to claim 1, characterised in that: hole detection station (4) is including setting up first mounting bracket (41), setting up hole detector (42) in frame (1), setting up sixth gripper (43) on first mounting bracket (41), be provided with first cylinder (44) on first mounting bracket (41), first cylinder (44) are connected with first mount table (45), and sixth gripper (43) set up on first mount table (45), be provided with the second cylinder that drive sixth gripper (43) go up and down on first mount table (45).

3. A gear unit testing device according to claim 1 or 2, characterised in that: the height detection station (5) comprises a height detector (55) arranged on the rack (1), a second mounting frame (51) arranged on the rack (1) and a first mechanical claw (52) arranged on the second mounting frame (51), and a third air cylinder (53) for driving the first mechanical claw (52) to slide is arranged on the second mounting frame (51).

4. A gear unit testing device according to claim 1 or 2, characterised in that: the discharging station (8) comprises a third mounting frame (81) arranged on the rack (1) and a discharging manipulator (82), and a linear guide cylinder (84) for driving the discharging manipulator (82) to move is arranged on the third mounting frame (81).

5. A gear unit testing device according to claim 4, characterised in that: and a third guide rail (83) matched with the linear guide cylinder (84) is arranged on the third mounting frame (81).

6. A gear unit testing device according to claim 4, characterised in that: the discharging manipulator (82) comprises a fourth manipulator (821) used for grabbing a genuine product and a fifth manipulator (822) used for grabbing a defective product, the linear guide cylinder (84) is connected with a third installation platform, a fourth cylinder (9) is arranged on the third installation platform, a fourth installation platform (10) and a fifth installation platform (11) are arranged on a piston rod of the fourth cylinder (9), a fifth cylinder (12) used for driving the fourth manipulator (821) to ascend and descend is arranged on the fourth installation platform (10), a sixth cylinder (13) used for driving the fifth manipulator (822) to ascend and descend is arranged on the fifth installation platform (11), and a first discharging tray (14) matched with the fourth manipulator (821) and a second discharging tray (15) matched with the fifth manipulator (822) are arranged on the rack (1).

7. A gear unit testing device according to claim 1 or 6, characterised in that: a proximity switch (16) is arranged on the rack (1), and when the proximity switch (16) detects the placement seat (3) on the turntable (2), the rotating assembly is controlled to stop working.