CN210414903U - Interlocking block production device system for channel improvement - Google Patents

Interlocking block production device system for channel improvement Download PDF

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Publication number
CN210414903U
CN210414903U CN201920073418.3U CN201920073418U CN210414903U CN 210414903 U CN210414903 U CN 210414903U CN 201920073418 U CN201920073418 U CN 201920073418U CN 210414903 U CN210414903 U CN 210414903U
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China
Prior art keywords
pouring
steam
distribution
die
stirring
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CN201920073418.3U
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Chinese (zh)
Inventor
邓勇
陶海峰
林海
李伟亮
刘志华
芮迪文
阎成栋
张笑
杨凯
尤巍巍
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Nanjing Changjiang Waterway Engineering Bureau
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Nanjing Changjiang Waterway Engineering Bureau
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Abstract

The utility model discloses an interlocking block production device system for navigation channel improvement, wherein a stirring tank and a buffer tank are fixedly arranged on a stirring rack from left to right in sequence; a distribution frame which is arranged in a symmetrical mode is arranged on the right side of the stirring rack; an inclined conveying belt is erected and connected between the lower opening of the stirring tank and the upper opening of the buffer tank; a horizontal conveying belt is arranged between the lower opening of the buffer tank and the upper opening of the distribution bin; the two sides of the distribution bin are respectively provided with a driving wheel and a driven wheel through supporting legs; a pouring bottom die and a pouring cover die are sequentially placed on the upper part of the pouring flat car from bottom to top; the pouring flat car and the high-frequency vibration car are both arranged on the ground through the guide rail; the upper part of the high-frequency vibrating vehicle is provided with a lower vibrating plate; the upper surface of the lower vibrating plate is connected with an upper vibrating plate through a vibrating spring. The utility model provides a rational in infrastructure, assembly line formula production is arranged, production efficiency is high, product quality is high and the uniformity is good interlocking piece apparatus for producing for channel improvement system.

Description

Interlocking block production device system for channel improvement
Technical Field
The utility model relates to an interlocking piece production technical field specifically is an interlocking piece apparatus for producing system for channel renovation.
Background
With the improvement of environmental protection consciousness of people, the national government also develops environmental improvement engineering on the Yangtze river for a plurality of times to ensure smooth river channels and convenient ship passing, wherein a great number of interlocking blocks are often required in the riverbed improvement of the environmental engineering of the Yangtze river, the interlocking blocks refer to a plurality of concrete blocks similar to round cakes which are connected in series and in parallel through ropes to be arranged and combined, and are mainly thrown into the bottoms of the Yangtze river and the like to stabilize the riverbed after the riverbed and the like at the bottom of the Yangtze river are improved and repaired, so that the bottom riverbed structure is protected, and the problems of excessive scouring of the riverbed and the like are avoided. At present, the conventional method is usually small-scale production, the labor intensity of production manpower is high, the production efficiency is low, the product quality is irregular frequently, and the actual treatment effect of the river channel is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model provides a to prior art not enough, the utility model provides a rational in infrastructure, pipelined production arrange, production efficiency is high, product quality is high and the uniformity is good interlocking piece apparatus for producing system for channel improvement.
In order to achieve the above object, the utility model provides a following technical scheme: an interlocking block production device system for navigation channel improvement comprises a stirring rack, a stirring tank, a buffer tank, a distribution rack, an inclined conveying belt, a horizontal conveying belt, a regulating wheel, an upper frame, supporting legs, a driving wheel, a driven wheel, a distribution bin, a walking driving motor, a driving controller, a pouring flat car, a pouring bottom die, a pouring cover die, a die pit, a guide rail, a high-frequency vibrating car, a lower vibrating plate, an upper vibrating plate, a vibrating spring, a high-frequency vibrating machine, an electric stirring rod, a discharge port, a discharge valve, a distribution port and a distribution valve, wherein the stirring tank and the buffer tank are fixedly installed on the stirring rack from left to right; a distribution frame which is arranged in a symmetrical mode is arranged on the right side of the stirring rack; an inclined conveying belt is erected and connected between the lower opening of the stirring tank and the upper opening of the buffer tank; a horizontal conveying belt is arranged between the lower opening of the buffer tank and the upper opening of the distribution bin; the upper frame is movably arranged at the top of the distribution frame through a regulating wheel at the bottom; the two sides of the distribution bin are respectively provided with a driving wheel and a driven wheel through supporting legs; the driving wheel and the driven wheel are movably arranged on the surface of the upper frame through guide rails; the driving wheel is connected with the output end of a walking driving motor arranged on the supporting leg through a belt; the side wall of the supporting leg is also provided with a driving controller; a pouring flat car is arranged between the two distribution frames; a pouring bottom die and a pouring cover die are sequentially placed on the upper part of the pouring flat car from bottom to top; a mould pit is formed between the pouring bottom mould and the pouring cover mould after the pouring bottom mould and the pouring cover mould are assembled; the right side of the distribution frame is provided with a high-frequency vibration vehicle; the pouring flat car and the high-frequency vibration car are both arranged on the ground through guide rails; the upper part of the high-frequency vibrating vehicle is provided with a lower vibrating plate; the upper surface of the lower vibrating plate is connected with an upper vibrating plate through a vibrating spring; the middle position between the upper vibrating plate and the lower vibrating plate is also provided with a high-frequency vibrating machine, and an electric stirring rod is arranged in the stirring tank; the bottom parts of the stirring tank and the buffer tank are provided with discharge ports; the discharge ports are provided with discharge valves; the bottom of the distribution bin is provided with a material distribution port; and a material distributing valve is arranged on the material distributing opening.
As a further improvement of the utility model, be close to the high frequency vibration car side install the supporting seat on the distribution frame wallboard, there is L type jib through carousel swing joint on the supporting seat, the lifting motor is installed to the upper portion symmetry of L type jib, the output that promotes the motor is connected with the lifting rope.
As a further improvement of the utility model, the right side of the high-frequency vibration vehicle is also provided with a mold splitting frame, and a mold splitting transport vehicle is arranged below the mold splitting frame; the upper part of the split-die transport vehicle is provided with the pouring bottom die and the pouring cover die after concrete pouring; hoisting motors are symmetrically arranged at the tops of the die parting frames, and the output ends of the hoisting motors are connected with winches; a hoisting steel wire rope is wound on the winch; and hoisting rings are arranged at the lower end heads of the hoisting steel wire ropes.
As a further improvement of the utility model, a first-stage steam chamber, a second-stage steam chamber and a steam generating tank are sequentially arranged on the right side of the die parting frame, and rolling doors are movably arranged on the two side surfaces of the first-stage steam chamber and the second-stage steam chamber; steam covers are installed at the tops of the first-stage steam chamber and the second-stage steam chamber, and the upper openings of the steam covers are communicated with the steam generation tank through steam pipes.
As a further improvement of the utility model, a total flow valve is also installed on the steam pipe on the upper part of the steam generating tank.
As a further improvement, the top of the steam generating tank is provided with an air leakage safety valve, the side wall of the steam generating tank is provided with a filling pipe and a control switch, and the filling pipe is provided with a one-way valve.
As a further improvement of the utility model, the steam cover upper end connecting pipe department installs tolerance distributing valve.
The utility model provides an interlocking piece apparatus for producing system for channel renovation possesses following beneficial effect:
(1) according to the technical scheme, a stirring tank, a buffer tank and a distribution frame are arranged, a distribution bin is movably mounted on the distribution frame, a stirring rod is arranged in the stirring tank, an inclined conveying belt is mounted between the stirring tank and the buffer tank, and a horizontal conveying belt is mounted between the buffer tank and the distribution bin; after the slow setting soil pouring raw materials are uniformly stirred in the stirring tank, the slow setting soil pouring raw materials are transferred to the buffer tank through the inclined conveying belt for temporary storage, and then the stirring materials are conveyed to the distribution bin through the horizontal conveying belt after the pouring work is started, so that the slow setting soil pouring method has the beneficial technical effects of stirring, buffering and conveying the pouring raw materials, realizing automatic production, having high production efficiency and reducing the labor intensity;
(2) the distribution frame of the technical scheme is connected with an upper frame through an adjusting wheel, a distribution bin is arranged on the upper portion of the upper frame through a driving wheel, a driven wheel and a rail, the driving wheel is in transmission connection with a walking driving motor through a belt, and a distribution valve is arranged at the bottom of the distribution bin, so that the beneficial technical effects that sequential rapid distribution and pouring of a plurality of transversely arranged die pits below can be realized, pouring movement is convenient, adjustment is rapid and convenient, and die pouring amount control is accurate are achieved;
(3) the technical scheme also adopts the technical scheme that the high-frequency vibration vehicle, the lower vibration plate, the upper vibration plate and the vibration spring are arranged, and the high-frequency vibration machine is arranged between the upper vibration plate and the lower vibration plate, so that the high-frequency vibration vehicle has the beneficial technical effects that the structure is simple and reasonable, the high-frequency vibration operation is rapidly carried out on the materials in the pouring mold, the vibration and the mixing are uniform, and the product quality of the interlocking block is improved;
(4) the technical scheme also comprises the die parting frame, and the hoisting motor, the winch and the hoisting steel wire rope are symmetrically arranged on the die parting frame, so that the interlocking block pouring mulch film can be conveniently and quickly hoisted, the pouring die can be separated to meet the requirement of subsequent steam curing, and the inclined hoisting can be realized by adjusting the hoisting heights of two ends of different die parting frames, so that the pouring mulch film can be conveniently cleaned;
(5) the technical scheme is also provided with a primary steam chamber, a secondary steam chamber and a steam generating tank, the top of the steam chamber is provided with a steam cover, the steam cover is communicated with the steam generating tank through a steam pipe, and the steam chamber is internally provided with a guide rail 28 which is connected with the steam cover, so that interlocking block products after mold splitting can be sequentially pushed and pulled into the arranged primary steam chamber and the arranged secondary steam chamber through the guide rail to realize the process operation of steam curing, the curing operation is convenient, and the beneficial technical effects of manual transportation and complexity are eliminated;
(6) this technical scheme still sets up the relief valve of losing heart on steam generation jar upper portion, and installs the tolerance distributing valve on two steam cover upper portions, and the export sets up total flow valve on steam generation jar, just so can carry out regulation and control to the indoor required steam flow of steam through adjustment total flow valve and tolerance distributing valve according to different product type quantity, has the beneficial technological effect of adjusting fast convenient, expansion device to different grade type quantity product accommodation.
Drawings
FIG. 1 is a schematic structural view of the first half of the system of the present invention;
FIG. 2 is a schematic structural view of a rear half of the device system of the present invention;
in the figure: 1. a stirring rack; 2. a stirring tank; 3. a buffer tank; 4. a dispensing shelf; 5. an inclined conveyor belt; 6. a horizontal conveyor belt; 7. an adjustment wheel; 8. an upper frame; 9. supporting legs; 10. a drive wheel; 11. a driven wheel; 12. a distribution bin; 13. a travel driving motor; 14. a drive controller; 15. pouring a flat car; 16. pouring a bottom die; 17. pouring a cover die; 18. a mold pit; 19. a guide rail; 20. a high-frequency vibration vehicle; 21. a lower vibrating plate; 22. an upper vibrating plate; 23. a vibration spring; 24. a high-frequency vibrator; 25. dividing the mold frame; 26. a first-stage steam chamber; 27. a secondary steam chamber; 28. a mould separating transport vehicle; 29. a hoisting motor; 30. a winch; 31. hoisting a steel wire rope; 32. a roller shutter door; 33. a steam hood; 34. a steam pipe; 35. a steam generating tank; 36. a gas release safety valve; 37. a filling pipe; 38. a control switch; 39. a gas amount distribution valve; 40. a total flow valve; 41. a one-way valve; 42. an electric stirring rod; 43. a discharge port; 44. a discharge valve; 45. a material distributing port; 46. a material distributing valve; 47. a supporting seat; 48. a turntable; an L-shaped boom; 50. a hoisting motor; 51. a lift cord.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1-2, the utility model provides a technical solution: an interlocking block production device system for channel improvement comprises a stirring rack 1, a stirring tank 2, a buffer tank 3, a distribution rack 4, an inclined conveying belt 5, a horizontal conveying belt 6, an adjusting wheel 7, an upper frame 8, supporting legs 9, a driving wheel 10, a driven wheel 11, a distribution bin 12, a walking driving motor 13, a driving controller 14, a pouring flat car 15, a pouring bottom die 16, a pouring cover die 17, a die pit 18, a guide rail 19, a high-frequency vibrating car 20, a lower vibrating plate 21, an upper vibrating plate 22, a vibrating spring 23, a high-frequency vibrating machine 24, an electric stirring rod 42, a discharge port 43, a discharge valve 44, a distribution port 45 and a distribution valve 46, wherein the stirring tank 2 and the buffer tank 3 are fixedly installed on the stirring rack 1 from left to right in sequence; a distribution frame 4 which is arranged in a symmetrical mode is arranged on the right side of the stirring rack 1; an inclined conveying belt 5 is erected and connected between the lower opening of the stirring tank 2 and the upper opening of the buffer tank 3; a horizontal conveying belt 6 is arranged between the lower opening of the buffer tank 3 and the upper opening of the distribution bin 12; the upper frame 8 is movably arranged at the top of the distribution frame 4 through a regulating wheel 7 at the bottom; two sides of the distribution bin 12 are respectively provided with a driving wheel 10 and a driven wheel 11 through supporting legs 9; the driving wheel 10 and the driven wheel 11 are movably arranged on the surface of the upper frame 8 through guide rails; the driving wheel 10 is connected with the output end of a walking driving motor 13 arranged on the supporting leg 9 through a belt; the side wall of the supporting leg 9 is also provided with a driving controller 14; a pouring flat car 15 is arranged between the two distribution frames 4; a pouring bottom die 16 and a pouring cover die 17 are sequentially arranged on the upper part of the pouring flat car 15 from bottom to top; a mold pit 18 is formed between the pouring bottom mold 16 and the pouring cover mold 17 after assembly; the right side of the distribution frame 4 is provided with a high-frequency vibration vehicle 20; the pouring flat car 15 and the high-frequency vibration car 20 are both arranged on the ground through guide rails 19; a lower vibrating plate 21 is arranged on the upper part of the high-frequency vibrating vehicle 20; the upper surface of the lower vibrating plate 21 is connected with an upper vibrating plate 22 through a vibrating spring 23; a high-frequency vibrator 24 is also installed and connected in the middle between the upper vibrating plate 22 and the lower vibrating plate 21, and an electric stirring rod 42 is installed inside the stirring tank 2; the bottom parts of the stirring tank 2 and the buffer tank 3 are both provided with a discharge hole 43; the discharge ports 43 are all provided with discharge valves 44; a material distributing port 45 is arranged at the bottom of the distributing bin 12; the material distributing port 45 is provided with a material distributing valve 46. A supporting seat 47 is installed on the wall plate of the distribution frame 4 close to the side edge of the high-frequency vibration vehicle 20, an L-shaped suspension rod 49 is movably connected to the supporting seat 47 through a rotary table 48, lifting motors 50 are symmetrically installed on the upper portion of the L-shaped suspension rod 49, and the output ends of the lifting motors 50 are connected with lifting ropes 51. The right side of the high-frequency vibration vehicle 20 is also provided with a mold splitting frame 25, and a mold splitting transport vehicle 28 is arranged below the mold splitting frame 25; the pouring bottom die 16 and the pouring cover die 17 after concrete pouring are placed on the upper part of the split-die transport vehicle 28; hoisting motors 29 are symmetrically installed at the tops of the die parting frames 25, and the output ends of the hoisting motors 29 are connected with winches 30; a hoisting steel wire rope 31 is wound on the winch 30; and hanging rings are arranged at the lower end heads of the hoisting steel wire ropes 31. The right side of the die parting frame 25 is also sequentially provided with a primary steam chamber 26, a secondary steam chamber 27 and a steam generating tank 35, and two side surfaces of the primary steam chamber 26 and the secondary steam chamber 27 are both movably provided with rolling doors 32; steam cover 33 is installed at the top of primary steam chamber 26 and secondary steam chamber 27, the last mouth of steam cover 33 all is linked together with steam generation jar 35 through steam pipe 34. A total flow valve 40 is also installed on the steam pipe 34 at the upper portion of the steam generating tank 35. The top of the steam generating tank 35 is also provided with an air leakage safety valve 36, the side wall of the steam generating tank 35 is provided with a filling pipe 37 and a control switch 38, and the filling pipe 37 is provided with a one-way valve 41. And a gas quantity distribution valve 39 is installed at the connecting pipe at the upper end of the steam hood 33.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. An interlocking block production device system for channel improvement, characterized in that: comprises a stirring rack (1), a stirring tank (2), a buffer tank (3), a distribution frame (4), an inclined conveying belt (5), a horizontal conveying belt (6), an adjusting wheel (7), an upper frame (8), supporting legs (9), a driving wheel (10), a driven wheel (11), a distribution bin (12), a walking driving motor (13), a driving controller (14), a pouring flat car (15), a pouring bottom die (16), a pouring cover die (17), a die pit (18), a guide rail (19), a high-frequency vibrating car (20), a lower vibrating plate (21), an upper vibrating plate (22), a vibrating spring (23), a high-frequency vibrating machine (24), an electric stirring rod (42), a discharge port (43), a discharge valve (44), a distribution port (45) and a distribution valve (46), a stirring tank (2) and a buffer tank (3) are fixedly arranged on the stirring rack (1) from left to right in sequence; a distribution frame (4) which is arranged in a symmetrical mode is arranged on the right side of the stirring rack (1); an inclined conveying belt (5) is erected and connected between the lower opening of the stirring tank (2) and the upper opening of the buffer tank (3); a horizontal conveying belt (6) is arranged between the lower opening of the buffer tank (3) and the upper opening of the distribution bin (12); the upper frame (8) is movably arranged at the top of the distribution frame (4) through a regulating wheel (7) at the bottom; the two sides of the distribution bin (12) are respectively provided with a driving wheel (10) and a driven wheel (11) through supporting legs (9); the driving wheel (10) and the driven wheel (11) are movably arranged on the surface of the upper frame (8) through guide rails; the driving wheel (10) is connected with the output end of a walking driving motor (13) arranged on the supporting leg (9) through a belt; the side wall of the supporting leg (9) is also provided with a driving controller (14); a pouring flat car (15) is arranged between the two distribution frames (4); a pouring bottom die (16) and a pouring cover die (17) are sequentially placed on the upper part of the pouring flat car (15) from bottom to top; a mould pit (18) is formed between the pouring bottom mould (16) and the pouring cover mould (17) after assembly; a high-frequency vibration vehicle (20) is arranged on the right side of the distribution frame (4); the pouring flat car (15) and the high-frequency vibration car (20) are both arranged on the ground through guide rails (19); a lower vibrating plate (21) is arranged at the upper part of the high-frequency vibrating vehicle (20); the upper surface of the lower vibrating plate (21) is connected with an upper vibrating plate (22) through a vibrating spring (23); a high-frequency vibrator (24) is further installed and connected in the middle between the upper vibrating plate (22) and the lower vibrating plate (21), and an electric stirring rod (42) is installed inside the stirring tank (2); the bottoms of the stirring tank (2) and the buffer tank (3) are provided with discharge holes (43); the discharge ports (43) are provided with discharge valves (44); a material distributing port (45) is arranged at the bottom of the distributing bin (12); and a material distributing valve (46) is arranged on the material distributing port (45).
2. An interlocking block production device system for use in waterway modification according to claim 1, wherein: the high-frequency vibration vehicle is characterized in that a supporting seat (47) is mounted on a wall plate of the distribution frame (4) close to the side edge of the high-frequency vibration vehicle (20), an L-shaped suspender (49) is movably connected to the supporting seat (47) through a turntable (48), lifting motors (50) are symmetrically mounted on the upper portion of the L-shaped suspender (49), and the output ends of the lifting motors (50) are connected with lifting ropes (51).
3. An interlocking block production device system for use in waterway modification according to claim 1, wherein: a mould separating frame (25) is further arranged on the right side of the high-frequency vibration car (20), and a mould separating transport car (28) is arranged below the mould separating frame (25); the upper part of the split-die transport vehicle (28) is provided with the pouring bottom die (16) and the pouring cover die (17) after concrete is poured; hoisting motors (29) are symmetrically installed at the tops of the die parting frames (25), and the output ends of the hoisting motors (29) are connected with winches (30); a hoisting steel wire rope (31) is wound on the winch (30); and hoisting rings are arranged at the lower end heads of the hoisting steel wire ropes (31).
4. An interlocking block production device system for use in waterway modification according to claim 3, wherein: a primary steam chamber (26), a secondary steam chamber (27) and a steam generating tank (35) are sequentially arranged on the right side of the die parting frame (25), and rolling doors (32) are movably arranged on the two side surfaces of the primary steam chamber (26) and the secondary steam chamber (27); steam cover (33) are all installed at the top of one-level steam chamber (26) and second grade steam chamber (27), the last mouth of steam cover (33) all is linked together with steam generation jar (35) through steam pipe (34).
5. An interlocking block production device system for use in waterway modification according to claim 4, wherein: and a total flow valve (40) is also arranged on the steam pipe (34) at the upper part of the steam generating tank (35).
6. An interlocking block production device system for use in waterway modification according to claim 4, wherein: the top of steam generation jar (35) still installs disappointing relief valve (36), install filler pipe (37) and control switch (38) on the lateral wall of steam generation jar (35), install check valve (41) on filler pipe (37).
7. An interlocking block production device system for use in waterway modification according to claim 4, wherein: and a gas amount distribution valve (39) is installed at a connecting pipe at the upper end of the steam hood (33).
CN201920073418.3U 2019-01-17 2019-01-17 Interlocking block production device system for channel improvement Active CN210414903U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920073418.3U CN210414903U (en) 2019-01-17 2019-01-17 Interlocking block production device system for channel improvement

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Application Number Priority Date Filing Date Title
CN201920073418.3U CN210414903U (en) 2019-01-17 2019-01-17 Interlocking block production device system for channel improvement

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109624024A (en) * 2019-01-17 2019-04-16 长江南京航道工程局 A kind of interlocking segment process units system for waterway regulation

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109624024A (en) * 2019-01-17 2019-04-16 长江南京航道工程局 A kind of interlocking segment process units system for waterway regulation

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