CN210362184U - Automatic inserts of automobile parts and injection moulding equipment - Google Patents
Automatic inserts of automobile parts and injection moulding equipment Download PDFInfo
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- CN210362184U CN210362184U CN201920725155.XU CN201920725155U CN210362184U CN 210362184 U CN210362184 U CN 210362184U CN 201920725155 U CN201920725155 U CN 201920725155U CN 210362184 U CN210362184 U CN 210362184U
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Abstract
The utility model relates to an automatic insert of automobile parts and a nut insert auxiliary clamp of injection molding equipment, which are connected with a mechanical arm I, wherein a nut presetting tool is arranged in the rotating radius of the mechanical arm I; the screw, the positioning pin and the sheet insert clamp are connected with the second mechanical arm, the screw and positioning pin presetting tool is placed in the rotating radius of the second mechanical arm, and the sheet insert presetting tool is also placed in the rotating radius of the second mechanical arm; the main insert clamp is connected with the third mechanical arm, and the main insert presetting tool is arranged in the rotating radius range of the third mechanical arm; the main insert preset tool is also located in the radius range of the first mechanical arm and the second mechanical arm. Each inserts anchor clamps and preset the pneumatic equipment that the frock installed the inductor and reacted rapidly, make the screening of inserts, press from both sides to get and place and accomplish automation and accurate completely, saved the labour, improved production efficiency to effectual possible human error of having avoided has improved the stability of product quality and production simultaneously.
Description
Technical Field
The utility model relates to an automatic inserts of automobile parts and injection moulding device.
Background
The injection molding process is an important link in the production process of automobile parts, and the quality of the product after injection molding is directly influenced by the quality of the insert and the installation precision. An unacceptable insert or irregular installation often results in a shortened service life of the overall part of the vehicle and, in the worst case, in safety problems. Therefore, screening of high-quality inserts and high-precision mounting are always the goals pursued by the entire injection molding industry.
The traditional injection molding industry still uses a great deal of manpower to screen, clamp and mount nuts, screws, positioning pins and sheet inserts, the quality of screening and mounting of inserts by operators is often determined by the familiarity of the operators with specific injection molding machines and the operational skills among the operators, so that the objective and subjective conditions jointly determine the defects of injection molded products. The participation of a large number of manual procedures in the production process also reduces the production efficiency and the stability of the product quality. Therefore, there is a need in the injection molding industry for a fully automatic insert screening, clamping and mounting apparatus.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome the aforesaid not enough, provide an automatic inserts of automobile parts and injection moulding device that full-automatic efficient can stably improve product quality.
The purpose of the utility model is realized like this:
an automatic insert and injection molding device for automobile parts comprises a first mechanical arm, a second mechanical arm, a third mechanical arm, a nut insert auxiliary clamp, a screw, a positioning pin, a sheet insert clamp, a main insert clamp, a nut presetting tool, a screw and positioning pin presetting tool, a sheet insert presetting tool and a main insert presetting tool; the nut insert auxiliary clamp is connected with the first mechanical arm, and the nut presetting tool is arranged in the rotating radius range of the first mechanical arm; the screw, the positioning pin and the sheet insert clamp are connected with the second mechanical arm, the screw and positioning pin presetting tool is placed in the rotating radius of the second mechanical arm, and the sheet insert presetting tool is also placed in the rotating radius of the second mechanical arm; the main insert clamp is connected with the third mechanical arm, and the main insert presetting tool is arranged in the rotating radius range of the third mechanical arm; meanwhile, the main insert preset tool is also positioned in the radius range of the first mechanical arm and the second mechanical arm;
a displacement mechanism is fixed on the front side of the nut insert auxiliary clamp, a nut auxiliary clamp cylinder is fixed on the front side of the displacement mechanism, a pre-buried cylinder is arranged in front of the nut auxiliary clamp cylinder, a piston rod is arranged at the lower end of the pre-buried cylinder, and the other end of the piston rod is connected with a nut chuck; a nut chuck sensor is arranged in the nut chuck;
the screw, positioning pin and sheet insert clamp comprises a screw and positioning pin clamp and a sheet insert clamp; the back surfaces of the screw, positioning pin clamp and the sheet-shaped insert clamp are respectively fixed on two opposite sides of the second mechanical arm, and the screw, positioning pin clamp and the sheet-shaped insert clamp are in a back-to-back state;
the screw and positioning pin clamp comprises a circular clamp bottom plate, a circular clamp cylinder and a circular clamp, eight circular clamps are arranged on the front surface of the circular clamp bottom plate, the rear end of each circular clamp is connected with the circular clamp cylinder, the main body part of each circular clamp cylinder is arranged on the back surface of the circular clamp bottom plate, and the front end of the other part of the circular clamp cylinder penetrates through the circular clamp bottom plate; the front end of the circular clamp cylinder is provided with a cylinder base, the cylinder base is connected with a three-jaw cylinder, and the front end of the three-jaw cylinder is fixed with a chuck;
the sheet insert fixture comprises a profiling fetal membrane, a profiling strong magnet, a sheet insert fixture bottom plate and a sheet insert fixture cylinder, wherein the profiling strong magnet and the profiling fetal membrane are arranged on the front surface of the sheet insert fixture bottom plate, and the bottoms of the profiling fetal membrane and the profiling strong magnet are connected with the sheet insert fixture cylinder; the profiling tire membrane is provided with an electromagnet, and the edge of the profiling tire membrane is provided with a plurality of sheet-shaped insert inductors;
the main insert clamp comprises a circular clamp, a nut insert main clamp and a sheet insert clamp; a first station bottom plate is fixed at the front end of the third mechanical arm, a guide rail is arranged on one side of the first station bottom plate and is vertically arranged, and the guide rail is connected with a second station bottom plate; nine circular clamps and twenty-eight nut insert main clamps are arranged on the front surface of the first station bottom plate, and a sheet insert clamp is arranged on the front surface of the second station bottom plate; a lifting cylinder is arranged beside the guide rail;
the main insert presetting tool comprises a positioning block and an insert presetting device; an adjusting rod is arranged behind the insert presetting device, a spring is fixed at the bottom of the adjusting rod, and the top end of the spring is connected with a placing rod; a placing rod inductor is arranged inside the main insert presetting tool;
and the main insert clamp is connected with the third mechanical arm, and clamps a nut, a screw, a positioning pin and a sheet insert from the main insert preset tool and puts the nut, the screw, the positioning pin and the sheet insert into an injection molding machine.
The nut lifter is installed below the nut presetting tool, a nut bin is arranged on the rear side of the nut presetting tool, the nut feeder is connected to the front side of the nut bin, and a nut feeder sensor is arranged at the front end of the nut feeder.
The front end of the screw and locating pin presetting tool is provided with a screw vibrating disc and a locating pin vibrating disc side by side, the front sides of the screw vibrating disc and the locating pin vibrating disc are respectively fixed with a feed inlet, the screw vibrating disc and the locating pin vibrating disc are connected with a sequencing station disc, and a station inductor is arranged on each station on the sequencing station disc.
A nut main clamp cylinder is fixed at the rear end of the nut insert main clamp and is connected with a cylinder push rod; a hollow guide sleeve is fixed at the front end of the nut insert main clamp, and the front end of the cylinder push rod extends into the guide sleeve; the magnetic nail is arranged inside the guide sleeve, and the nut main clamp inductor is arranged inside the guide sleeve; and the surface of the nut insert main clamp is provided with an in-place embedding induction lamp and an in-place non-embedding induction lamp.
The utility model discloses automatic inserts of automobile parts and injection moulding device has following advantage:
the automatic inserts of automobile parts and injection moulding equipment comprises a mechanical arm, a mechanical arm II, a mechanical arm III, a nut insert auxiliary clamp, a screw, a positioning pin and sheet insert clamp, a main insert clamp, a nut presetting tool, a screw and positioning pin presetting tool, a sheet insert presetting tool and a main insert presetting tool. The full-automatic first mechanical arm, second mechanical arm and third mechanical arm can respectively move the nut insert auxiliary clamp, the screw, the positioning pin, the sheet insert clamp and the main insert clamp to a working area needing to be operated. The use of the chuck of the nut insert auxiliary clamp, the sensor of the material pipe and the pneumatic equipment capable of quickly reacting enables the nut to be clamped quickly and accurately; the screw, the positioning pin and the sheet insert clamp can rapidly and accurately clamp or release the screw and the positioning pin insert through a chuck and a grabbing sensing device which are driven by an air cylinder, and can rapidly detect whether the screw and the positioning pin insert are clamped in place; the inductors are arranged in various clamps of the main insert clamp, whether the inserts are clamped in place can be sensed, and the relative positions of the first station bottom plate and the second station bottom plate can be adjusted through the air pump according to whether the sheet inserts are clamped. The screw and positioning pin presetting tool is provided with an inductor which can screen and sequence stations of the screw and positioning pin according to the requirements of specified specifications and the like, the sheet insert presetting tool is provided with an inductor which can screen qualified sheet inserts and accurately place the qualified sheet inserts on the specified stations, and the nut presetting tool is provided with an inductor which can fully automatically screen inserts and place stations of nuts; the preset tools improve and stabilize the quality of the nut, the screw, the positioning pin and the sheet-shaped insert, and meanwhile, the insert is placed on a preset station in a fully automatic mode, so that the next clamping is facilitated. Each tool position of the main insert presetting tool is also provided with a sensor for sensing whether each insert is arranged in place, and the main insert presetting tool is also provided with a positioning block which can position and guide the clamp to move to a proper place to clamp the insert. The whole insert clamping and placing process achieves complete automation, labor force is saved, production efficiency is improved, possible human errors are effectively avoided, and product quality and production stability are improved.
Through the chuck that receives the cylinder drive and snatch the response equipment, can be fast, accurate clamp get or release screw and locating pin inserts to can whether the clamp of short-term test gets in place. Through the electromagnet and the profiling strong magnet on the profiling fetal membrane, the slice inserts can be stably grabbed or released by matching with the cylinder-driven telescopic mechanism, and the sensor arranged at the profiling fetal membrane can quickly and accurately display whether the slice inserts are grabbed in place. The use of the automatic mechanical arm enables the screw, the positioning pin and the sheet-shaped insert to be accurately grabbed and released in different working intervals. The whole process realizes complete automation, does not need manual participation, saves labor force, improves production efficiency, effectively avoids possible human errors, and simultaneously improves the quality of products and the production stability.
Drawings
Fig. 1 is the utility model discloses the automatic inserts of automobile parts and injection moulding device's schematic structure diagram.
Fig. 2 is a schematic view of the nut insert fixture of fig. 1.
Fig. 3 is a front view of the nut insert fixture of fig. 2.
Fig. 4 is a schematic structural view of the nut feeding device in fig. 1.
Fig. 5 is a schematic structural view of the screw, the positioning pin and the sheet-shaped insert in fig. 1.
Fig. 6 is a schematic structural view of the sheet insert jig of fig. 5.
FIG. 7 is a schematic view of the screw and dowel pin fixture of FIG. 5.
Fig. 8 is a schematic structural view of a screw and dowel pin insert presetting tool in fig. 1.
Fig. 9 is a side view of the master insert holder of fig. 1.
Fig. 10 is a schematic view of the structure of the master insert holder of fig. 1.
Fig. 11 is a schematic structural view of the master insert presetting tool in fig. 1.
Fig. 12 is a schematic view showing a fitting relationship between the nut master insert jig of fig. 10 and the insert preset position jig of fig. 11.
In the figure: the first mechanical arm 1, the second mechanical arm 2, the third mechanical arm 3, the nut insert auxiliary clamp 4, a screw, a positioning pin and sheet insert auxiliary clamp 5, a main insert clamp 6, a nut preset tool 7, a screw and positioning pin preset tool 8, a sheet insert preset tool 9, a main insert preset tool 10, a displacement mechanism 4.1, a nut auxiliary clamp cylinder 4.2, an embedded cylinder 4.3, a nut clamp 4.6, a nut clamp sensor 4.7, a piston rod 4.8, a nut bin 7.1, a nut feeder 7.2, a nut feeder sensor 7.3, a nut lifter 7.4, a circular clamp 5.1, a screw and positioning pin clamp 5.2, a circular clamp bottom plate 5.3, a circular clamp cylinder 5.4, a sheet insert clamp bottom plate 5.5, a sheet insert clamp 5.6, a strong magnet 5.7, a profiling tire 5.8, an electromagnet 5.9, a sheet insert inductor 5.10, a clamp 5.11, a three-jaw cylinder 5.12, a three-jaw cylinder base 5.15, a sheet insert clamp 16.5.5.5.6, a sheet insert clamp, The device comprises a station inductor 8.1, a positioning pin vibration disc 8.2, a sequencing station disc 8.3, a screw vibration disc 8.4, a feed inlet 8.5, a first station bottom plate 6.1, a nut insert main clamp 6.2, a lifting cylinder 6.3, a guide rail 6.4, a second station bottom plate 6.5, an insert presetting device 10.1, a positioning block 10.2, a spring 10.3, an adjusting rod 10.4, a placing rod inductor 10.5, a placing rod 10.6, a guide sleeve 10.7, a magnetic nail 10.8, a nut main clamp inductor 10.9, a cylinder push rod 10.10, a nut main clamp cylinder 10.11, an embedding in-place induction lamp 10.12, a non-embedding in-place induction lamp 10.13 and an injection molding machine 11.
Detailed Description
Referring to fig. 1 to 12, the utility model relates to an automatic inserts of automobile parts and injection molding equipment, including a mechanical arm 1, a mechanical arm 2, a mechanical arm 3, a nut insert auxiliary clamp 4, a screw, a positioning pin and a sheet insert clamp 5, a main insert clamp 6, a nut preset tool 7, a screw and positioning pin preset tool 8, a sheet insert preset tool 9 and a main insert preset tool 10; the nut insert auxiliary clamp 4 is connected with the first mechanical arm 1, the nut insert auxiliary clamp 4 clamps a nut insert from the nut presetting tool 7 and is placed on the main insert presetting tool 10, the first mechanical arm 1 can do three-hundred-sixty-degree rotation with the base as the circle center and the first mechanical arm 1 as the radius, the nut insert auxiliary clamp 4 is moved to an interval needing to be operated, the nut insert auxiliary clamp 4 is used for clamping a screened nut and placing the nut in a needed place, and the nut presetting tool 7 is arranged in the rotating radius range of the first mechanical arm 1 and is used for delivering the screened nut to the nut insert auxiliary clamp 4. The screw, the positioning pin and the sheet insert clamp 5 are connected with the second mechanical arm 2, the screw, the positioning pin and the sheet insert clamp 5 clamp the screw, the positioning pin and the sheet insert from a screw and positioning pin presetting tool 8 and a sheet insert presetting tool 9 and place the screw, the positioning pin and the sheet insert on a main insert presetting tool 10, the second mechanical arm 2 can rotate in three dimensions to adjust the position of the clamp, meanwhile, the second mechanical arm 2 can rotate in three hundred and sixty degrees by taking the base as the center of a circle and taking the length of the second mechanical arm 2 as the radius, and the screw, the positioning pin and the sheet insert clamp 5 are moved to a required working interval; the screw and positioning pin presetting tool 8 is placed in the rotating radius of the second mechanical arm 2 and used for delivering the screened screws and positioning pins to the screws, positioning pins and the sheet-shaped insert clamp 5; a sheet insert pre-set tooling 9 is also placed within the turning radius of the second robot arm 2 to deliver screened number sheet inserts for the screws, locating pins and sheet insert clamps 5. The main insert clamp 6 is connected with the third mechanical arm 3, and the main insert clamp 6 clamps nuts, screws, positioning pins and sheet inserts from the main insert presetting tool 10 and puts the nuts, the screws, the positioning pins and the sheet inserts into the injection molding machine 11.
The third mechanical arm 3 can rotate by three hundred and sixty degrees with the base as the center of a circle and the length of the third mechanical arm as the radius to move the clamp to an interval needing to be operated, and the main insert presetting tool 10 is arranged in the range of the rotating radius of the third mechanical arm 3 and provides a nut, a screw, a positioning pin and a sheet insert which are preset to a station for the main insert clamp 6; meanwhile, the main insert presetting tool 10 is also located in the radius range of the first mechanical arm 1 and the second mechanical arm 2, and the nut, the screw, the positioning pin and the sheet insert are placed in place by the nut insert auxiliary clamp 4, the screw, the positioning pin and the sheet insert clamp 5.
The front side of the nut insert pair clamp 4 is fixed with a displacement mechanism 4.1, the front side of the displacement mechanism 4.1 is fixed with a nut pair clamp cylinder 4.2, the nut pair clamp cylinder 4.2 can be ejected out the use mechanism of the nut insert pair clamp 4 to the use position, the displacement mechanism 4.1 can be used for clamping or placing a nut at the nut insert pair clamp 4, the position of the nut pair clamp cylinder 4.2 is adjusted, the clamping and placing are convenient, a pre-embedded cylinder 4.3 is arranged in front of the nut pair clamp cylinder 4.2, a piston rod 4.8 is arranged at the lower end of the pre-embedded cylinder 4.3, the other end of the piston rod 4.8 is connected with a nut chuck 4.6, the piston rod 4.8 can be pushed or pulled back through the pre-embedded cylinder 4.3, a nut chuck sensor 4.7 is arranged in the nut chuck 4.6, and the nut chuck sensor 4.7 is used for sensing the state of the nut chuck 4.6.
Nut lift 7.4 is being installed to the below of nut preset frock 7, and nut lift 7.4 is used for transporting nut preset frock 7 to the height that needs, and the rear side that the nut preset frock 7 was provided with nut feed bin 7.1, and nut feed bin 7.1 can be used for storing the nut that needs to carry out the screening, nut feeder 7.2 is being connected to nut feed bin 7.1's front side, and nut feeder 7.2 is used for screening the nut and delivers the correct position with qualified nut, nut feeder 7.2's front side is provided with nut feeder sensor 7.3, and nut feeder sensor 7.3 can sense whether the nut has already been in place.
The screw, positioning pin and sheet insert clamp 5 comprises a screw and positioning pin clamp 5.2 and a sheet insert clamp 5.6, the back surfaces of the screw and positioning pin clamp 5.2 and the sheet insert clamp 5.6 are respectively fixed on two opposite sides of the second mechanical arm 2, and meanwhile the screw and positioning pin clamp 5.2 and the sheet insert clamp 5.6 are in a back-to-back state.
Screw and locating pin anchor clamps 5.2 contain circular anchor clamps bottom plate 5.3, circular anchor clamps cylinder 5.4 and circular anchor clamps 5.1, and the front of circular anchor clamps bottom plate 5.3 is provided with eight circular anchor clamps 5.1 for press from both sides and get screw and locating pin, circular anchor clamps cylinder 5.4 is being connected to the rear end of circular anchor clamps 5.1, and circular anchor clamps cylinder 5.4 provides power for circular anchor clamps 5.1's linear motion.
The circular fixture 5.1 comprises a chuck 5.11, the front end of a circular fixture cylinder 5.4 is provided with a cylinder base 5.15, the cylinder base 5.15 is connected with a three-jaw cylinder 5.12, the front end of the three-jaw cylinder 5.12 is fixed with the chuck 5.11, and the three-jaw cylinder 5.12 drives the chuck 5.11 to grab or release.
The sheet-shaped insert clamp 5.6 comprises a profiling tire membrane 5.8, a profiling strong magnet 5.7, a sheet-shaped insert clamp bottom plate 5.5 and a sheet-shaped insert clamp cylinder 5.16, the profiling strong magnet 5.7 and the profiling tire membrane 5.8 are arranged on the front surface of the sheet-shaped insert clamp bottom plate 5.5, the bottoms of the profiling tire membrane 5.8 and the profiling strong magnet 5.7 are connected with the sheet-shaped insert clamp cylinder 5.16, and the sheet-shaped insert clamp cylinder 5.16 can control the stretching of the profiling strong magnet 5.7 and the profiling tire membrane 5.8; an electromagnet 5.9 is arranged on the profiling fetal membrane 5.8, the electromagnet 5.9 is electrified to adsorb the sheet-shaped insert when the piece is taken, and the electromagnet is powered off when the piece is released; a plurality of sheet-shaped insert inductors 5.10 are arranged at the edge of the profiling fetal membrane 5.8 and used for sensing whether the sheet-shaped inserts are clamped in place or not; when the sheet-shaped insert is grabbed, the sheet-shaped insert clamp cylinder 5.16 ejects the profiling fetal membrane 5.8 to press the sheet-shaped insert, the sheet-shaped insert inductor 5.10 induces that the electromagnet 5.9 is electrified to adsorb the sheet-shaped insert after the sheet-shaped insert is grabbed in place, and the sheet-shaped insert clamp cylinder 5.16 ejects the profiling strong magnet 5.7 to further adsorb the sheet-shaped insert; when the sheet insert is released the entire procedure is reversed.
A screw vibration disc 8.4 and a positioning pin vibration disc 8.2 are arranged at the front end of the screw and positioning pin presetting tool 8 side by side and used for screening out qualified screws and positioning pins respectively, a feed inlet 8.5 is fixed on the front side of each of the screw vibration disc 8.4 and the positioning pin vibration disc 8.2 respectively, the screw vibration disc 8.4 and the positioning pin vibration disc 8.2 are connected with a sequencing station disc 8.3, and a station sensor 8.1 is arranged on each station on the sequencing station disc 8.3; the sequencing station disk 8.3 adopts a disk sequencing mode that seven screws are firstly put in and then two positioning pins are put in, and the station inductor 8.1 induces the screws or the positioning pins on each station, so that the seven screws and the two positioning pins are ensured to be correctly positioned.
The main insert clamp 6 comprises a circular clamp 5.1, a nut insert main clamp 6.2 and a sheet insert clamp 5.6, and a first station bottom plate 6.1 is fixed at the front end of the third mechanical arm 3; a guide rail 6.4 is arranged on one side of the first station bottom plate 6.1, the guide rail 6.4 is connected with a second station bottom plate 6.5, and the guide rail 6.4 is vertically arranged; the front surface of the first station bottom plate 6.1 is provided with a circular clamp 5.1 and a nut insert main clamp 6.2, and the front surface of the second station bottom plate 6.5 is provided with a sheet insert clamp 5.6; a lifting cylinder 6.3 is arranged beside the guide rail 6.4, the lifting cylinder 6.3 can push the second station bottom plate 6.5 to move up and down relative to the guide rail 6.4, the second station bottom plate 6.5 is pushed to a position lower than the first station bottom plate 6.1 when the sheet-shaped inserts need to be clamped, and the second station bottom plate 6.5 is pushed to a position higher than the first station bottom plate 6.1 when other inserts need to be clamped.
A nut main clamp cylinder 10.11 is fixed at the rear end of the nut insert main clamp 6.2, the nut main clamp cylinder 10.11 is connected with a cylinder push rod 10.10, the nut main clamp cylinder 10.11 can push the cylinder push rod 10.10 to move, the pneumatic push rod 21 contracts when the nut insert main clamp 6.2 grabs the nut, and the pneumatic push rod 21 pushes out the nut when the nut is released; a hollow guide sleeve 10.7 is fixed at the front end of the nut insert main clamp 6.2, and the front end of the cylinder push rod 10.10 extends into the guide sleeve 10.7; the magnetic nail 10.8 is arranged inside the guide sleeve 10.7, the magnetic nail 10.8 can be used for adsorbing a nut, the nut main clamp inductor 10.9 is arranged inside the guide sleeve 10.7, when the magnetic nail 10.8 adsorbs the nut, the nut main clamp inductor 10.9 obtains a nut in-place signal, the surface of the nut insert main clamp 6.2 is provided with an in-place embedding induction lamp 10.12 and an in-place non-embedding induction lamp 10.13, when the nut main clamp inductor 10.9 induces the nut, the in-place embedding induction lamp 10.12 is lightened, otherwise, the in-place embedding induction lamp 10.13 is lightened, and a worker can be reminded of making timely correction.
The main insert presetting tool 10 comprises a positioning block 10.2 and an insert presetting device 10.1, wherein the positioning block 10.2 is responsible for positioning and guiding the clamp; an adjusting rod 10.4 is arranged behind the insert presetting device 10.1, the adjusting rod 10.4 can move up and down and can be adjusted in a rotating mode, a spring 10.3 is fixed at the bottom of the adjusting rod 10.4, the top end of the spring 10.3 is connected with a placing rod 10.6, various inserts can be placed at the upper end of the placing rod 10.6, and when a clamp grabs the inserts on the placing rod 10.6, the spring 10.3 can buffer the impact force generated when the clamp grabs; a placing rod inductor 10.5 is arranged in the main insert presetting tool 10 and used for sensing whether the insert is placed in place or not.
Claims (4)
1. The utility model provides an automatic inserts of automobile parts and injection moulding device which characterized in that: the device comprises a first mechanical arm (1), a second mechanical arm (2), a third mechanical arm (3), a nut insert auxiliary clamp (4), a screw, a positioning pin and sheet insert clamp (5), a main insert clamp (6), a nut presetting tool (7), a screw and positioning pin presetting tool (8), a sheet insert presetting tool (9) and a main insert presetting tool (10); the nut insert auxiliary clamp (4) is connected with the first mechanical arm (1), and the nut presetting tool (7) is arranged in the rotating radius range of the first mechanical arm (1); the screw, the positioning pin and the sheet insert clamp (5) are connected with the second mechanical arm (2), the screw and positioning pin presetting tool (8) is placed in the rotating radius of the second mechanical arm (2), and the sheet insert presetting tool (9) is also placed in the rotating radius of the second mechanical arm (2); the main insert clamp (6) is connected with the third mechanical arm (3), and the main insert presetting tool (10) is arranged in the rotating radius range of the third mechanical arm (3); meanwhile, the main insert presetting tool (10) is also positioned in the radius range of the first mechanical arm (1) and the second mechanical arm (2);
a displacement mechanism (4.1) is fixed on the front side of the nut insert auxiliary clamp (4), a nut auxiliary clamp cylinder (4.2) is fixed on the front side of the displacement mechanism (4.1), a pre-embedded cylinder (4.3) is arranged in front of the nut auxiliary clamp cylinder (4.2), a piston rod (4.8) is arranged at the lower end of the pre-embedded cylinder (4.3), and the other end of the piston rod (4.8) is connected with a nut clamp head (4.6); a nut chuck sensor (4.7) is arranged in the nut chuck (4.6);
the screw, positioning pin and sheet insert clamp (5) comprises a screw and positioning pin clamp (5.2) and a sheet insert clamp (5.6); the back surfaces of the screw and positioning pin clamp (5.2) and the sheet-shaped insert clamp (5.6) are respectively fixed on two opposite sides of the second mechanical arm (2), and the screw and positioning pin clamp (5.2) and the sheet-shaped insert clamp (5.6) are in a back-to-back state;
the screw and positioning pin clamp (5.2) comprises a circular clamp bottom plate (5.3), a circular clamp cylinder (5.4) and a circular clamp (5.1), eight circular clamps (5.1) are arranged on the front surface of the circular clamp bottom plate (5.3), the rear end of each circular clamp (5.1) is connected with the circular clamp cylinder (5.4), the main body part of each circular clamp cylinder (5.4) is installed on the back surface of the circular clamp bottom plate (5.3), and the front end of the other part of each circular clamp cylinder penetrates through the circular clamp bottom plate (5.3); the front end of the circular clamp cylinder (5.4) is provided with a cylinder base (5.15), the cylinder base (5.15) is connected with a three-jaw cylinder (5.12), and the front end of the three-jaw cylinder (5.12) is fixed with a chuck (5.11);
the sheet-shaped insert clamp (5.6) comprises a profiling tire membrane (5.8), a profiling strong magnet (5.7), a sheet-shaped insert clamp bottom plate (5.5) and a sheet-shaped insert clamp cylinder (5.16), wherein the profiling strong magnet (5.7) and the profiling tire membrane (5.8) are arranged on the front surface of the sheet-shaped insert clamp bottom plate (5.5), and the bottoms of the profiling tire membrane (5.8) and the profiling strong magnet (5.7) are connected with the sheet-shaped insert clamp cylinder (5.16); an electromagnet (5.9) is arranged on the profiling fetal membrane (5.8), and a plurality of sheet-shaped insert inductors (5.10) are arranged at the edge of the profiling fetal membrane (5.8);
the main insert clamp (6) comprises a circular clamp (5.1), a nut insert main clamp (6.2) and a sheet insert clamp (5.6); a first station bottom plate (6.1) is fixed at the front end of the third mechanical arm (3), a guide rail (6.4) is arranged on one side of the first station bottom plate (6.1), the guide rail (6.4) is vertically arranged, and the guide rail (6.4) is connected with a second station bottom plate (6.5); nine circular clamps (5.1) and twenty-eight nut insert main clamps (6.2) are arranged on the front surface of the first station bottom plate (6.1), and a sheet insert clamp (5.6) is arranged on the front surface of the second station bottom plate (6.5); a lifting cylinder (6.3) is arranged beside the guide rail (6.4);
the main insert presetting tool (10) comprises a positioning block (10.2) and an insert presetting device (10.1); an adjusting rod (10.4) is arranged behind the insert presetting device (10.1), a spring (10.3) is fixed at the bottom of the adjusting rod (10.4), and the top end of the spring (10.3) is connected with a placing rod (10.6); a placing rod inductor (10.5) is arranged in the main insert presetting tool (10);
the main insert clamp (6) is connected with the third mechanical arm (3), and the main insert clamp (6) clamps nuts, screws, positioning pins and sheet inserts from the main insert preset tool (10) and puts the nuts, the screws, the positioning pins and the sheet inserts into the injection molding machine (11).
2. The automatic inserts of automobile parts and injection molding equipment of claim 1 characterized in that: nut elevator (7.4) are being installed to the below of nut preset frock (7), and the rear side of nut preset frock (7) is provided with nut feed bin (7.1), nut feeder (7.2) are being connected to the front side of nut feed bin (7.1), the front end of nut feeder (7.2) is provided with nut feeder sensor (7.3).
3. The automatic inserts of automobile parts and injection molding equipment of claim 1 characterized in that: screw and locating pin preset frock (8) the front end be provided with screw vibrations dish (8.4) and locating pin vibrations dish (8.2) side by side, the front side of screw vibrations dish (8.4) and locating pin vibrations dish (8.2) is fixed with feed inlet (8.5) respectively, screw vibrations dish (8.4) and locating pin vibrations dish (8.2) are being connected sequencing station dish (8.3), have on sequencing station dish (8.3) to install station inductor (8.1) on every station.
4. The automatic inserts of automobile parts and injection molding equipment of claim 1 characterized in that: a nut main clamp cylinder (10.11) is fixed at the rear end of the nut insert main clamp (6.2), and the nut main clamp cylinder (10.11) is connected with a cylinder push rod (10.10); a hollow guide sleeve (10.7) is fixed at the front end of the nut insert main clamp (6.2), and the front end of the cylinder push rod (10.10) extends into the guide sleeve (10.7); a magnetic nail (10.8) is arranged in the guide sleeve (10.7), and a nut main clamp inductor (10.9) is arranged in the guide sleeve (10.7); the surface of the nut insert main clamp (6.2) is provided with an in-place embedding induction lamp (10.12) and an in-place non-embedding induction lamp (10.13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920725155.XU CN210362184U (en) | 2019-05-20 | 2019-05-20 | Automatic inserts of automobile parts and injection moulding equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920725155.XU CN210362184U (en) | 2019-05-20 | 2019-05-20 | Automatic inserts of automobile parts and injection moulding equipment |
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| Publication Number | Publication Date |
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| CN210362184U true CN210362184U (en) | 2020-04-21 |
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| CN201920725155.XU Active CN210362184U (en) | 2019-05-20 | 2019-05-20 | Automatic inserts of automobile parts and injection moulding equipment |
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| CN (1) | CN210362184U (en) |
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