CN210339174U

CN210339174U - Tray positioning and recycling mechanism based on special-shaped plug-in machine

Info

Publication number: CN210339174U
Application number: CN201921023968.0U
Authority: CN
Inventors: 徐峰
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-07-03
Filing date: 2019-07-03
Publication date: 2020-04-17
Anticipated expiration: 2029-07-03

Abstract

The utility model discloses a tray location and recovery mechanism based on dysmorphism plug-in components machine belongs to automation equipment processing field, retrieve the storehouse including the tray, follow tray recovery storehouse's top and bottom are installed tray positioner and drawer type slide rail device respectively, tray positioner includes the mount, follows tray supporting mechanism and tray stop gear are installed respectively to the bottom side of mount. The mechanism is simple in structure, convenient to maintain, ingenious in design and low in cost, and can greatly improve the working efficiency.

Description

Tray positioning and recycling mechanism based on special-shaped plug-in machine

Technical Field

The utility model relates to an automation equipment processing field especially relates to a tray location and recovery mechanism based on dysmorphism plug-in components machine.

Background

In the industrial production process of the current power supply products, electronic components are manually inserted into a circuit board. Along with the promotion of factory automation, need design full-automatic tray material loading machine for the electronic components of tray packing to realize electronic components's full-automatic plug-in components. Traditionally, get the material and get the recovery of empty tray after the material all can increase the empty tray transmission track of a similar assembly line to the location of tray, arrived the terminal manual work of piling up again of track and retrieved. This method not only has low working efficiency, but also has high cost, so an efficient and stable tray positioning and recycling mechanism is urgently needed.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome above-mentioned prior art's problem, a tray location and recovery mechanism based on dysmorphism plug-in components machine is provided, through the top installation tray positioner who retrieves the storehouse at the tray, the electronic components who gets in the material clamping jaw to the tray that is convenient for to be located the top is got the material, nevertheless after electronic components in the tray is emptied, tray positioner control empty tray falls into tray recovery storehouse under the action of gravity in, reach the purpose of location and collection accuse tray, set up drawer type slide rail device through the bottom at tray recovery storehouse, reach and retrieve the purpose that storehouse cavity tray buttress carries out artifical the shifting out. The mechanism is simple in structure, convenient to maintain, ingenious in design and low in cost, and can greatly improve the working efficiency.

The above purpose is realized by the following technical scheme:

the tray positioning and recovering mechanism comprises a tray recovering bin, a tray positioning device and a drawer type sliding rail device are respectively installed at the top and the bottom of the tray recovering bin, the tray positioning device comprises a fixing frame, and a tray supporting mechanism and a tray limiting mechanism are respectively installed at the bottom of the fixing frame.

Further, the tray supporting mechanism comprises tray supporting rods arranged on two sides of the fixing frame, the rotating shaft is sleeved with the tray supporting rods, two ends of the rotating shaft are fixed through rotating shaft supporting seats, and the body is connected with the supporting rod driving device.

Further, the rotation shaft includes a first rotation shaft and a second rotation shaft; the supporting rod driving device comprises a motor and a first synchronous belt wheel connected with a motor rotating shaft, the first synchronous belt wheel is connected with a second synchronous belt wheel through a belt, the second synchronous belt wheel is sleeved with a third synchronous belt wheel and fixed on the first rotating shaft, the third synchronous belt wheel is connected with a fourth synchronous belt wheel through a belt, and the fourth synchronous belt wheel is connected with the second rotating shaft through a reversing gear set.

Further, the tray support rods comprise a first tray support rod and a second tray support rod connected with the first rotating shaft, and a third tray support rod and a fourth tray support rod connected with the second rotating shaft.

Furthermore, the reversing gear set comprises a first reversing gear connected with the fourth synchronous belt wheel and a second reversing gear sleeved with the second rotating shaft, and the first reversing gear and the second reversing gear are matched with each other and move in opposite directions.

Further, the tray limiting mechanism comprises air cylinders respectively arranged at the bottoms of the two sides of the fixing frame, piston heads of the air cylinders are connected with the tray limiting clamping jaws through clamping jaw connecting blocks, and the clamping jaw connecting blocks are connected with bearing seats arranged on the bottom sides of the fixing frame through guide pillars.

Further, still including set up in the photoelectric switch of mount bottom, photoelectric switch with set up in the anti-dazzling screen match on the rotation axis.

Advantageous effects

Utilize the technical scheme of the utility model a tray location and recovery mechanism based on dysmorphism plug-in components machine of preparation, through the top installation tray positioner who retrieves the storehouse at the tray, the electronic components who gets in the tray of the material clamping jaw that is convenient for to be located the top is got the material, after electronic components in the tray is emptied, tray positioner control empty tray falls into tray recovery bin under the action of gravity in, reach the purpose of location and collection accuse tray, set up drawer type slide rail device through the bottom in tray recovery bin, reach and retrieve the purpose that storehouse cavity tray buttress carries out the manual work and shifts out. This mechanism gets material district and tray recovery area with traditional tray and carries out the integrated design, and not only simple structure is convenient for maintain, designs exquisitely moreover, and is with low costs, can improve work efficiency greatly.

Drawings

Fig. 1 is a perspective view of a tray positioning and recycling mechanism based on a special-shaped component inserter of the present invention;

FIG. 2 is a front view of the tray positioning and recycling mechanism of the present invention based on a special-shaped component inserter;

fig. 3 is a schematic view of a tray positioning device of a tray positioning and recycling mechanism based on a special-shaped component inserter of the present invention;

fig. 4 is a schematic view of a tray limiting mechanism of a tray positioning and recycling mechanism based on a special-shaped component inserter of the present invention;

fig. 5 is a schematic view of a tray supporting mechanism of the tray positioning and recycling mechanism based on the special-shaped component inserter of the present invention;

fig. 6 is the utility model relates to a tray location and retrieve photoelectric switch and anti-dazzling screen working schematic diagram of mechanism based on dysmorphism plug-in components machine.

Detailed Description

It should be noted that the description and sequence of descriptions of specific structures in this section are merely illustrative of specific embodiments and should not be construed as limiting the scope of the invention in any way. Furthermore, the embodiments in this section and the features in the embodiments may be combined with each other without conflict.

The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

All pneumatic elements in the device such as the air cylinder 6-1 are connected with an external air pump through an air pipe, and all electric element motors 5-41 are controlled through an external control system, so that the purpose of intelligent operation is realized.

As shown in figures 1 and 2, the tray positioning and recovering mechanism based on the special-shaped component inserter comprises a tray recovering bin 1 (the tray recovering bin 1 is composed of two guide plates 1-1 which are symmetrical to each other, the upper ends of the guide plates 1-1 are connected with a fixing frame 4, the lower parts of the guide plates 1-1 are connected with a base, the other side surface of the guide plates is vertically connected with a group of guide rods 1-2), a tray positioning device 2 and a drawer type slide rail device 3 are respectively arranged along the top and the bottom of the tray recovering bin 1, the tray positioning device 2 comprises a fixed frame 4 (the fixed frame 4 comprises a group of first frames 4-1 and second frames 4-2 which are parallel to each other, the first frames 4-1 and the second frames 4-2 are connected through third frames 4-3), and a tray supporting mechanism 5 and a tray limiting mechanism 6 are respectively installed along the bottom side of the fixed frame 4.

Specifically, as shown in fig. 5, the tray supporting mechanism 5 includes tray supporting rods 5-1 disposed at two sides of the fixing frame 4 (i.e., the first frame 4-1 and the second frame 4-2), the tray supporting rods 5-1 are sleeved on the rotating shaft 5-2, two ends of the rotating shaft 5-2 are fixed by rotating shaft supporting seats 5-3, and the body is connected to the supporting rod driving device 5-4. As shown in figure 2, the drawer-type slide rail device 3 in the mechanism comprises a group of horizontally arranged linear slide rails 3-1 and tray supporting plates 3-2 arranged on the surfaces of the linear slide rails 3-1, and tray positioning rods 3-3 used for positioning a tray 7 when the tray falls are respectively arranged on two sides of the tray supporting plates 3-2.

The rotation shaft 5-2 includes a first rotation shaft 5-21 and a second rotation shaft 5-22; the strut driving device 5-4 comprises a motor 5-41 and a first synchronous pulley 5-42 connected with a rotating shaft of the motor, the first synchronous pulley 5-42 is connected with a second synchronous pulley 5-43 through a belt, the second synchronous pulley 5-43 and a third synchronous pulley 5-44 are sleeved and fixed on the first rotating shaft 5-21, the third synchronous pulley 5-44 is connected with a fourth synchronous pulley 5-45 through a belt, and the fourth synchronous pulley 5-45 is connected with the second rotating shaft 5-22 through a reversing gear set 5-46. As shown in fig. 5, the reversing gear set 5-46 includes a first reversing gear 5-461 connected to the fourth synchronous pulley 5-45 and a second reversing gear 5-462 sleeved on the second rotating shaft 5-22, and the first reversing gear 5-461 and the second reversing gear 5-462 are matched with each other to move in opposite directions. The belt tensioner is characterized by further comprising a tension pulley 5-47, wherein the tension pulley is arranged between the third synchronous pulley 5-44 and the fourth synchronous pulley 5-45 and is used for changing the angle and the tension of a connecting belt between the third synchronous pulley 5-44 and the fourth synchronous pulley 5-45.

As shown in fig. 3 and 4, the tray bar 5-1 includes a first tray bar 5-11 and a second tray bar 5-12 connected to the first rotating shaft 5-21, and a third tray bar 5-13 and a fourth tray bar 5-14 connected to the second rotating shaft 5-22. In the device, the first tray supporting rods 5-11, the second tray supporting rods 5-12, the third tray supporting rods 5-13 and the fourth tray supporting rods 5-14 move clockwise or anticlockwise under the driving of the electrons 5-41, the maximum movement angle is that the two groups of tray supporting rods are mutually symmetrical and opposite to each other to keep horizontal and still for supporting the bottom of a tray, and the material can be conveniently taken by a material taking mechanism above the tray.

As shown in fig. 3 and 4, the tray limiting mechanism 6 comprises air cylinders 6-1 respectively arranged at the bottoms of the two sides of the fixed frame 4 (i.e. the first frame 4-1 and the second frame 4-2), a piston head of the air cylinder 6-1 is connected with the tray limiting clamping jaws 6-2 through clamping jaw connecting blocks 6-5, and the clamping jaw connecting blocks 6-5 are also connected with bearing seats 6-4 arranged at the bottom side of the fixed frame 4 through guide posts 6-3. specifically, when the air cylinder 6-1 is started, the tray limiting clamping jaws 6-2 can be driven to do telescopic motion along the horizontal plane, the tray limiting clamping jaws 6-2 are L-shaped, in the device, two tray limiting clamping jaws 6-2 are respectively arranged at each side of the first frame 4-1 and the second frame 4-2, when the four tray limiting clamping jaws 6-2 are simultaneously extended, the frame shape of the outer frame of the framed tray can be formed, can be effective to carry on spacingly to the tray, prevent to remove.

As a further optimization of the present embodiment, as shown in fig. 6, the present invention further includes a photoelectric switch 9 disposed at the bottom of the fixing frame 4, the photoelectric switch 9 is matched with the light shielding sheet 8 disposed on the rotating shaft 5-2, and the setting can be used to issue the current working state to an external control system in real time, and the system makes a next command.

The working principle is as follows: when the tray translation mechanism works, the tray positioning clamping jaw extends out under the action of the tray positioning cylinder, and the tray supporting rod 5-1 is driven by the motor 5-41 to rotate upwards to stably fix an incoming tray loaded with electronic components, so that the material taking mechanism can take materials conveniently. After the material is taken, the tray positioning clamping jaw returns under the action of the tray positioning cylinder, the tray support rod 5-1 is driven by the motor 5-41 to rotate downwards, and the empty tray 7 falls along the tray recovery bin 1 consisting of the guide plate 1-1 and the guide rod 1-2 under the action of self gravity, so that the empty tray cannot fall outside. At intervals staff may come to manually remove the empty stacks. A drawer type sliding rail device 3 is fixed below a supporting plate of the empty tray stack, a worker can pull out a sliding rail to conveniently take away the empty tray stack, then the sliding rail is pushed back to the original position, and the machine always works normally in the process that the worker takes the empty tray stack.

The above description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any conceivable changes or substitutions by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. The tray positioning and recovering mechanism based on the special-shaped component inserter is characterized by comprising a tray recovering bin, wherein a tray positioning device and a drawer type sliding rail device are respectively installed at the top and the bottom of the tray recovering bin, the tray positioning device comprises a fixing frame, and a tray supporting mechanism and a tray limiting mechanism are respectively installed at the bottom side of the fixing frame.

2. The tray positioning and recycling mechanism of claim 1, wherein the tray supporting mechanism comprises tray supporting rods disposed on two sides of the fixing frame, the tray supporting rods are sleeved on the rotating shaft, two ends of the rotating shaft are fixed by a supporting seat of the rotating shaft, and the body is connected to the supporting rod driving device.

3. The tray positioning and retrieving mechanism based on a profiled inserter of claim 2 wherein the rotation axis comprises a first rotation axis and a second rotation axis; the supporting rod driving device comprises a motor and a first synchronous belt wheel connected with a motor rotating shaft, the first synchronous belt wheel is connected with a second synchronous belt wheel through a belt, the second synchronous belt wheel is sleeved with a third synchronous belt wheel and fixed on the first rotating shaft, the third synchronous belt wheel is connected with a fourth synchronous belt wheel through a belt, and the fourth synchronous belt wheel is connected with the second rotating shaft through a reversing gear set.

4. The profile inserter-based tray positioning and retrieval mechanism of claim 3 wherein the tray support bars comprise first and second tray support bars connected to the first rotating shaft and third and fourth tray support bars connected to the second rotating shaft.

5. The tray positioning and recycling mechanism of claim 3, wherein the reversing gear set comprises a first reversing gear connected to the fourth synchronous pulley and a second reversing gear sleeved on the second rotating shaft, and the first reversing gear and the second reversing gear are matched with each other to move in opposite directions.

6. The tray positioning and recycling mechanism based on the special-shaped component inserter as claimed in claim 1, wherein the tray limiting mechanism comprises air cylinders respectively disposed at the bottoms of the two sides of the fixing frame, the piston head of the air cylinder is connected with the tray limiting clamping jaw through a clamping jaw connecting block, and the clamping jaw connecting block is further connected with a bearing seat mounted at the bottom side of the fixing frame through a guide pillar.

7. The tray positioning and recycling mechanism based on the special-shaped component inserter of claim 2, further comprising a photoelectric switch disposed at the bottom of the fixing frame, wherein the photoelectric switch is matched with a light shielding sheet disposed on the rotating shaft.