CN210312898U - Multi-head vertical winding machine turntable mechanism - Google Patents
Multi-head vertical winding machine turntable mechanism Download PDFInfo
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- CN210312898U CN210312898U CN201921262234.8U CN201921262234U CN210312898U CN 210312898 U CN210312898 U CN 210312898U CN 201921262234 U CN201921262234 U CN 201921262234U CN 210312898 U CN210312898 U CN 210312898U
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Abstract
The utility model discloses a bull vertical coil winding machine carousel mechanism, including bottom plate, support column, driving motor, indexing mechanism, speed reducer, decollator, carousel mounting panel, carousel and fall line cup group. The utility model discloses a be provided with a carousel respectively on the top at both ends about the bottom plate, two carousels can be according to the needs synchronous start operation or the asynchronous start operation of production, it is provided with a plurality of line cups that fall respectively through the higher authority at every carousel again, a plurality of line cups that fall can rotate to indexing mechanism's higher authority along with the rotation of carousel, and correspond from top to bottom with indexing mechanism's position, each line cup that falls above making rotatory to each indexing mechanism can the autogiration wire winding under indexing servo motor's drive, and when the rotatory line winding of higher authority to indexing mechanism of the next line cup that falls prepared, the last line cup that falls can rotate to next station and prepare the unloading, it has realized enabling material loading and wire winding operation to go on in step, in order to realize shortening its production cycle and improving its production efficiency.
Description
Technical Field
The utility model relates to a bull vertical coil winding machine carousel mechanism.
Background
The traditional process of winding the winding framework is as follows: go up skeleton, start machine wire winding, shut down and finished product unloading after the wire winding, the machine carries out the unloading to the finished product at every turn and all needs shut down, leads to its production cycle to consume time long and production efficiency low, and it can not satisfy the requirement of enterprise large-scale, batch production.
Disclosure of Invention
The to-be-solved technical problem of the utility model is to provide a bull vertical coil winding machine carousel mechanism, it has realized enabling material loading and wire winding operation to go on in step, makes it shorten production cycle and improve production efficiency to solved traditional coiling machine effectively and shut down just can unloading finished product wire falling cup and the empty wire falling cup of material loading and lead to it to have production cycle length and the problem that production efficiency is low because of needs. The utility model discloses a realize through following technical scheme:
a multi-head vertical winding machine turntable mechanism comprises a bottom plate, wherein support columns are respectively arranged on the left end and the right end of the bottom plate, a driving motor is arranged on one side of each support column, an indexing mechanism is arranged on the other side of each support column, a speed reducer is arranged on the driving motor, a divider is arranged on the speed reducer, a turntable mounting plate is arranged on the divider, a turntable is arranged on the turntable mounting plate, a wire dropping cup is vertically arranged on the turntable, and one or more wire dropping cups are arranged; the indexing mechanism comprises an indexing servo motor, an indexing base plate is arranged on the indexing servo motor, a planetary reducer is arranged on the middle portion of the indexing base plate, an indexing laminate is arranged above the indexing base plate, indexing linear bearings are respectively arranged at the front end and the rear end of the indexing laminate, indexing guide pillars are vertically arranged through the centers of the indexing linear bearings, the upper end of each indexing guide pillar is connected with the turntable mounting plate, and the lower end of each indexing guide pillar is connected with the layering base plate.
Preferably, the indexing mechanism further comprises an indexing head arranged on the indexing layer plate, and an indexing origin sensor is arranged on one side of the indexing head.
Preferably, a graduation synchronizing wheel is arranged below each thread falling cup, the graduation synchronizing wheel is arranged below the rotary table, and the lower end of each thread falling cup penetrates through the rotary table and is connected with the graduation synchronizing wheel positioned below the thread falling cup.
Preferably, one side of each indexing synchronizing wheel is provided with a positioning support, the positioning support and the turntable are connected with one or a plurality of positioning springs, one side of the positioning support, which is close to the indexing synchronizing wheel, is provided with a positioning block, an indexing upper thimble is arranged below the positioning support, and an indexing lower thimble matched with the indexing upper thimble is arranged below the indexing upper thimble.
Preferably, an indexing upper cylinder and an indexing lower cylinder are arranged below one end of the indexing base plate, and the lower end of one indexing guide pillar penetrates through the indexing base plate and then is connected with the indexing upper cylinder and the indexing lower cylinder.
Preferably, one side of each rotary table, which is close to the indexing mechanism, is provided with a winding station, the other side of each rotary table is provided with a blanking station, and a manipulator capable of clamping and blanking the finished product thread falling cup from the rotary table can be arranged on one side of the blanking station according to production requirements. The robot may be, but is not limited to, a robot sold in Alisba under the brand name Reda, model ST 3-700-.
Preferably, a PLC controller is connected to the driving motor, the indexing mechanism, the speed reducer, the divider and the like, and the PLC controller may be, but is not limited to, a PLC controller sold in apriba under the brand name of VIGOR/feng and the brand name of 4586. And various production parameters for controlling the operation of each component are stored in the PLC.
The utility model discloses a bull vertical coil winding machine carousel mechanism, including bottom plate, support column, driving motor, indexing mechanism, speed reducer, decollator, carousel mounting panel, carousel and line cup that falls, every indexing mechanism includes graduation servo motor, graduation bottom plate, planetary reducer, graduation plywood, graduation linear bearing, graduation guide pillar, graduation original point inductor, dividing head, graduation synchronizing wheel, locating support, positioning spring, locating piece, graduation on thimble, graduation thimble and graduation about cylinder under the graduation. The utility model discloses a form the frame through the support column between carousel mounting panel and the bottom plate, the decollator is installed below the carousel mounting panel, is connected with driving motor with the decollator, can drive the decollator to rotate when driving motor rotates, can drive the carousel to rotate when the decollator rotates, makes each line falling cup that sets up on the carousel rotate to the top of each dividing head by turns; the initial state of the index head and the index synchronizing wheel is separated, when the thread falling cup rotates to the position above the index head and the index head is not contacted with or propped against the index synchronizing wheel, the positioning block can press the index synchronizing wheel positioned on one side of the positioning block under the action of the elastic force of the positioning spring, namely the positioning block is contacted with the index synchronizing wheel, so that the index synchronizing wheel can be positioned before winding; the indexing origin inductor can automatically induce whether the wire falling cup rotates to a position along with the rotation of the turntable (namely whether the wire falling cup rotates to a position right above the indexing synchronous wheel); when the indexing upper cylinder and the indexing lower cylinder are started, the indexing guide pillar and the indexing laminate can be driven to move upwards together, the indexing laminate can drive the indexing head and the indexing lower thimble to move upwards together with the indexing guide pillar and the indexing lower thimble when moving upwards, and the indexing head can be contacted with or abutted against the indexing synchronizing wheel when moving upwards; the lower indexing thimble moving upwards can drive the upper indexing thimble, the positioning support and the positioning block to move upwards together, and the positioning block moving upwards can be separated from the indexing synchronizing wheel positioned on one side of the positioning block, so that the limitation on the indexing synchronizing wheel is relieved; at the moment, when the indexing servo motor is started, the indexing head can be driven to rotate, when the indexing head rotates, the indexing synchronizing wheel which is contacted with the indexing head or is in jacking fit with the indexing head can be driven to rotate, when the indexing synchronizing wheel rotates, the wire dropping cup positioned on the indexing synchronizing wheel can be driven to rotate through the rotating shaft, the wire dropping cup can rotate to wind a wire wound on the periphery of the wire dropping cup, when the wire dropping cup winds, the indexing servo motor can drive the indexing synchronizing wheel and the wire dropping cup to rotate together at the same indexing angle, after the wire dropping cup finishes winding, the indexing upper cylinder and the indexing lower cylinder move downwards to drive the indexing laminate and the indexing head to move downwards together, so that the indexing head can return to an initial state separated from the indexing synchronizing wheel, meanwhile, the indexing lower thimble can move downwards along with the downward movement of the indexing laminate, and the downward-moving lower thimble can loosen the jacking of the indexing upper thimble, so that the indexing upper thimble can return to a position parallel to the indexing synchronizing wheel, then, the positioning block compresses the indexing synchronizing wheel again under the action of the elastic force of the positioning spring to realize that the indexing synchronizing wheel can be positioned or limited again, so that the indexing synchronizing wheel can be prevented from being misaligned with the position of the wire falling cup, then, the driving motor drives the rotary disc to rotate again, the next wire falling cup can rotate to the upper surface of the indexing head along with the rotation of the rotary disc to prepare for the positioning and winding operation of the next wire falling cup, and the last wire falling cup for completing the winding rotates to the next station along with the rotation of the rotary disc to prepare for the blanking.
Drawings
For the purpose of illustration, the invention is described in detail with reference to the following preferred embodiments and the accompanying drawings.
Fig. 1 is a perspective view of a turntable mechanism of a multi-head vertical winding machine of the present invention.
Fig. 2 is a rear view of the turntable mechanism of the multi-head vertical winding machine of the present invention.
Fig. 3 is a left side view of the turntable mechanism of the multi-head vertical winding machine of the present invention.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
In this embodiment, referring to fig. 1 to 3, the utility model discloses a multi-head vertical winding machine turntable mechanism, including a bottom plate 1, support columns 2 are respectively provided on the left and right ends of the bottom plate 1, a driving motor 3 is provided on one side of each support column 2, an indexing mechanism 4 is provided on the other side of each support column 2, a speed reducer 5 is provided on the driving motor 3, a divider 6 is provided on the speed reducer 5, a turntable mounting plate 7 is provided on the divider 6, a turntable 8 is provided on the turntable mounting plate 7, a wire dropping cup 9 is vertically provided on the turntable 8, and the wire dropping cup 9 is provided with one or more than one; the indexing mechanism 4 comprises an indexing servo motor 40, an indexing base plate 41 is arranged on the indexing servo motor 40, a planetary reducer 42 is arranged on the middle part of the indexing base plate 41, an indexing layer plate 43 is arranged above the indexing base plate 41, indexing linear bearings 44 are respectively arranged at the front end and the rear end of the indexing layer plate 43, an indexing guide pillar 45 is arranged in the center vertically penetrating through each indexing linear bearing 44, the upper end of each indexing guide pillar 45 is connected with the turntable mounting plate 7, and the lower end of each indexing guide pillar 45 is connected with the layering base plate 1.
In one embodiment, the indexing mechanism 4 further comprises an indexing head 46 disposed above the indexing layer 43, and an indexing origin sensor 47 is disposed on one side of the indexing head 46.
In one embodiment, an indexing synchronizing wheel 10 is connected to the lower face of each thread dropping cup 9.
In one embodiment, a positioning bracket 11 is arranged on one side of each indexing synchronizing wheel 10, one or more positioning springs 12 are connected to the positioning bracket 11 and the rotating disc 8, a positioning block 13 is arranged on one side of the positioning bracket 11 close to the indexing synchronizing wheel 10, an indexing upper thimble 14 is arranged below the positioning bracket 11, and an indexing lower thimble 15 matched with the indexing upper thimble 14 is arranged below the indexing upper thimble 14.
In one embodiment, the lower surface of one end of the indexing base plate 41 is provided with an indexing up-down cylinder 16, and the lower end of one indexing guide pillar 45 penetrates through the indexing base plate 41 and then is connected with the indexing up-down cylinder 16.
In one embodiment, the operation process of the multi-head vertical winding machine turntable mechanism is as follows: a framework is formed between the turntable mounting plate 7 and the bottom plate 1 through the supporting columns 2, the divider 6 is mounted below the turntable mounting plate 7 and connected with the divider 6, the divider 6 can be driven to rotate when the driving motor 3 rotates, and the turntable 8 can be driven to rotate when the divider 6 rotates, so that each thread dropping cup 9 arranged on the turntable 8 can rotate to the upper part of the dividing head 46 in turn; the initial state of the index head 46 and the index synchronizing wheel 10 is separated, when the thread falling cup 9 rotates to the upper side of the index head 46 and the index head 46 is not contacted with or abutted against the index synchronizing wheel 10, the positioning block 13 is in a state of pressing the index synchronizing wheel 10 positioned at one side thereof under the elastic action of the positioning spring 12, namely is contacted with the index synchronizing wheel 10, so that the index synchronizing wheel 10 can be positioned before winding; the indexing origin sensor 47 can automatically sense whether the wire-falling cup 9 rotates to a position (i.e. rotates to a position right above the indexing mechanism 4) along with the rotation of the turntable 8; when the indexing upper and lower air cylinders 16 are started, the indexing guide post 45 and the indexing layer plate 43 can be driven to move upwards together, when the indexing layer plate 43 moves upwards, the indexing head 46 and the indexing lower ejector pin 15 can be driven to move upwards together, and when the indexing head 46 moves upwards, the indexing head can be contacted with or abutted against the indexing synchronizing wheel 10; the lower indexing thimble 15 moving upwards can drive the upper indexing thimble 14, the positioning support 11 and the positioning block 13 to move upwards together, and the positioning block 13 moving upwards can be separated from the indexing synchronizing wheel 10 positioned on one side of the positioning block 13, so that the limitation on the indexing synchronizing wheel 10 is relieved; at this time, when the indexing servo motor 40 is started, the indexing head 46 can be driven to rotate, when the indexing head 46 rotates, the indexing synchronizing wheel 10 which is contacted with or abutted against the indexing head 46 can be driven to rotate, when the indexing synchronizing wheel 10 rotates, the wire falling cup 9 positioned on the indexing synchronizing wheel can be driven to rotate, the wire falling cup 9 can rotate to wind the wires wound on the periphery of the wire falling cup, when the wire falling cup 9 winds, the indexing servo motor 40 can drive the indexing synchronizing wheel 10 and the wire falling cup 9 to rotate together at the same indexing angle, when the wire falling cup 9 winds, the indexing upper and lower air cylinders 16 move downwards to drive the indexing layer plate 43 and the indexing head 46 to move downwards together, so that the indexing head 46 can return to an initial state separated from the indexing synchronizing wheel 10, meanwhile, the indexing lower thimble 15 can move downwards along with the downwards movement of the indexing layer plate 43, and the downwards-moved indexing lower thimble 15 can loosen the jacking of the indexing upper thimble 14, the indexing thimble 14 can return to the position parallel to the indexing synchronizing wheel 10, then the positioning block 13 presses the indexing synchronizing wheel 10 again under the action of the elastic force of the positioning spring 12 to realize the positioning or the limiting of the indexing synchronizing wheel 10 again, thereby realizing the prevention of the misalignment between the indexing synchronizing wheel 10 and the wire falling cup 9, then the driving motor 3 drives the turntable 8 to rotate again, so that the next wire falling cup 9 can rotate to the upper surface of the indexing mechanism 4 along with the rotation of the turntable 8 to prepare for the positioning and the winding operation of the next wire falling cup 9, and the last wire falling cup 9 which finishes the winding rotates to the next station along with the rotation of the turntable 8 to prepare for the blanking, thereby realizing the synchronous operation of the feeding and the winding operation, avoiding the situation that the traditional winding machine needs to stop to feed the finished wire falling cup 9 and needs to feed the empty wire falling cup 9, the production cycle can be shortened and the production efficiency can be improved by the aid of the method, and the method is more convenient and faster to use and high in practicability.
The utility model discloses a bull vertical coiling machine carousel mechanism, including bottom plate, support column, driving motor, indexing mechanism, speed reducer, decollator, carousel mounting panel, carousel and fall line cup group, every indexing mechanism includes graduation servo motor, graduation bottom plate, planetary reducer, graduation plywood, graduation linear bearing, graduation guide pillar, graduation original point inductor, dividing head, graduation synchronizing wheel, locating support, positioning spring, locating piece, graduation on thimble, graduation thimble and graduation about cylinder under the graduation. The utility model discloses a be provided with a carousel respectively on both ends about the bottom plate, two carousels can be according to the needs synchronous start operation or the asynchronous start operation of production, it is provided with a plurality of line cups that fall respectively through the higher authority at every carousel again, a plurality of line cups that fall can rotate to indexing mechanism's higher authority along with the rotation of carousel, and correspond from top to bottom with indexing mechanism's position, each line cup that falls above making rotatory to each indexing mechanism can the autogiration wire winding under indexing servo motor's drive, and when the rotatory higher authority of the last line cup that falls to indexing mechanism prepares the wire winding, last line cup that falls can rotate to next station and prepares the unloading, it has realized enabling material loading and wire winding operation to go on in step, in order to realize can shortening its production cycle and improve its production efficiency, and solved traditional coiling machine effectively and can unloading finished product line cup and the empty line cup that falls of material because of needs shut down and lead to it to have production cycle length and production efficiency is low And (5) problems are solved.
The above-mentioned embodiment is only an example of the present invention, and is not intended to limit the scope of the present invention, and all technical solutions that are the same as or equivalent to the content of the claims of the present invention should be included in the scope of the present invention.
Claims (5)
1. The utility model provides a bull vertical coil winding machine carousel mechanism which characterized in that: the automatic wire falling device comprises a bottom plate, wherein support columns are respectively arranged on the left end and the right end of the bottom plate, a driving motor is arranged on one side of each support column, an indexing mechanism is arranged on the other side of each support column, a speed reducer is arranged on the driving motor, a divider is arranged on the speed reducer, a turntable mounting plate is arranged on the divider, a turntable is arranged on the turntable mounting plate, a wire falling cup is vertically arranged on the turntable, and one or more wire falling cups are arranged; the indexing mechanism comprises an indexing servo motor, an indexing base plate is arranged on the indexing servo motor, a planetary reducer is arranged on the middle portion of the indexing base plate, an indexing laminate is arranged above the indexing base plate, indexing linear bearings are respectively arranged at the front end and the rear end of the indexing laminate, indexing guide pillars are vertically arranged through the centers of the indexing linear bearings, the upper end of each indexing guide pillar is connected with the turntable mounting plate, and the lower end of each indexing guide pillar is connected with the layering base plate.
2. The multi-head vertical winding machine turntable mechanism according to claim 1, characterized in that: the indexing mechanism also comprises an indexing head arranged on the indexing layer plate, and an indexing origin inductor is arranged on one side of the indexing head.
3. The multi-head vertical winding machine turntable mechanism according to claim 2, characterized in that: the lower part of each thread falling cup is connected with an indexing synchronizing wheel.
4. The multi-head vertical winding machine turntable mechanism according to claim 3, characterized in that: one side of each indexing synchronizing wheel is provided with a positioning support, the positioning support and the rotary table are connected with one or a plurality of positioning springs, one side of the positioning support, which is close to the indexing synchronizing wheel, is provided with a positioning block, an indexing upper thimble is arranged below the positioning support, and an indexing lower thimble matched with the indexing upper thimble is arranged below the indexing upper thimble.
5. The multi-head vertical winding machine turntable mechanism according to claim 4, characterized in that: and an indexing upper cylinder and an indexing lower cylinder are arranged below one end of the indexing base plate, and the lower end of one indexing guide pillar penetrates through the indexing base plate and then is connected with the indexing upper cylinder and the indexing lower cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921262234.8U CN210312898U (en) | 2019-08-06 | 2019-08-06 | Multi-head vertical winding machine turntable mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921262234.8U CN210312898U (en) | 2019-08-06 | 2019-08-06 | Multi-head vertical winding machine turntable mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210312898U true CN210312898U (en) | 2020-04-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921262234.8U Active CN210312898U (en) | 2019-08-06 | 2019-08-06 | Multi-head vertical winding machine turntable mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210312898U (en) |
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2019
- 2019-08-06 CN CN201921262234.8U patent/CN210312898U/en active Active
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